Front Footrest Bracket,Wind Fairing Bracket; Disassemble The Engine - Zontes ZT310-V Service Manual

CAUTION：
●It is necessary to remove the seat cushion, fuel tank, side cover, pedal support, wind deflector, shift
lever, muffler, radiator and pipe, cable, air filter joint, chain, engine negative pole, etc.
●There are four versions of hanging pieces which can be universal to each other.【2】there are two
versions of 4-hole as shown in FIG. a and 5-hole as shown in FIG. b.4 holes have no stock, 5 holes are
depleting stock;when all stock are sold, it will be unified into 【3】, as shown in FIG.e. 【1】 was
produced from January to mid-april 2019 as shown inf FIG. c and d.From the middle of April to August
15, 2019, the hanging pieces with 4 holes 【2】.Since August 15, the five-hole hanging piecs have been
consumed【2】.
a b
2、FRAME & ENGINE COMPONENT
c d e
Fig.2 FRAME&ENGINE
NO. PART NO.
1 1251300-057093 Non-standard nut M10×1.5
2 1020242-185000 ZT310－R Left hanging piece
3 1020242-186000 ZT310－R Right hanging piece
4 1251100-132003 Non-standard bolt M10×1.5×80
5 4024200-043000 ZT310－V bracket
6 1274200-092000 ZT310－V front bracket of left footrest
7 1274200-093000 ZT310－V front bracket of right footrest
8 1251100-137000 Non-standard bolt M10×1.5×100
9 1251112-003093 M6×45 hexagon flange face 9.8 bolt
10 1274200-131000 ZT310－V right support of upper wind fairing
11 1251112-005093 M6×75 hexagon flange bolt
12 1274200-130000 ZT310－V left support of lower wind fairing
13 1251300-059093 125 rear fork screw M14×1.5
14 1252200-032000 ZT310－VRear forklift axle
15 1251100-086093 Non-standard bolt M10×1.5×112
16 1020241-225000 ZT250－R upper hanging piece
17 1020242-385000 ZT310－V Upper hanging piece
PROCEDURE:
● Front footrest bracket,wind fairing bracket
Fix the heads of the bolts ⑻ with the sleeves, and disassemble the two nuts⑴ on the left side
respectively.Remove the front left footrest bracket ⑹, then hold the front right footrest bracket ⑺, disassemble
the bolts ⑻ and take out the right footrest bracket. Disassemble the bolt ⑾, the left bracket ⑿, the bolt⑼, and
the right bracket ⑽.
●The middle part of the engine is connected with the frame and the rear fork
Fix the head of the bolt ⒂ at the lower part of the engine and the frame, and disassemble the nut ⑴. Only
disassemble the nut and other parts cannot be disassembled.
First fix the bolt ⑷ head at the hanging piece with a sleeve, then remove the nut ⑴. The bolts, the upper right
hanging piece and the upper left hanging piece cannot be removed.
●Disassemble the engine
First fix the head of the rear fork shaft ⒁ with a sleeve, and disassemble the nut ⒀.One person shakes the rear
fork assembly slightly and one pulls the rear fork shaft⒁ .Both of them hold the engine left and right crankcase
at the same time; one person disassembles the bolts⑷ , hanging pieces⑵, ⑶ or take out the hanging piece
⒃.Disassemble the bolts and brackets⑸ above the front bracket. Hold the engine to move to one side and pay
attention to safety during the movement. Place the engine smoothly on the ground.
CHK
FRAME&ENGINE
ADJ
PART NAME QTY
8
1
1
5
1
1
1
2
1
1
1
1
1
1
1
2
14
CAUTION
65±5N.m
【1】
12±1.5N.m
12±1.5N.m
110±5N.m
【2】
【3】