ABB Platinum standard Series Product Instruction
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ABB Platinum standard Series Product Instruction

ABB Platinum standard Series Product Instruction

Smart level transmitter
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  • Page 2 Preface This publication is for the use of technical personnel responsi- ble for the installation, calibration, operation, maintenance, and repair of the Type PTSD Platinum Standard Smart Pres- sure Transmitter. It is important for safety and operating reasons to read and understand this instruction.
  • Page 3 List of Effective Pages Total number of pages in this instruction is 120, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through ix Original 1-1 through 1-18 Original 2-1 through 2-12 Original 3-1 through 3-17 Original 4-1 through 4-7...

  • Page 4: Table Of Contents

    Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER......................1-1 EQUIPMENT DESCRIPTION ..................1-1 FEATURES........................1-1 EQUIPMENT APPLICATION ..................1-3 INSTRUCTION CONTENT .....................1-3 HOW TO USE THIS INSTRUCTION ................1-4 REFERENCE DOCUMENTS..................1-5 NOMENCLATURE ......................1-5 SPECIFICATIONS ......................1-9 Common Specifications..................1-9 Type PTSDD Differential Pressure Transmitter Specifications .......1-11 Type PTSDG Gage Pressure Transmitter Specifications ........1-14 Type PTSDA Absolute Pressure Transmitter Specifications ........1-16 OPTIONS AND ACCESSORIES ...................1-17...
  • Page 5 Table of Contents (continued) Page SECTION 3 - INSTALLATION (continued) HAZARDOUS LOCATION INSTALLATIONS (FLAMMABLE ATMOSPHERES) ....3-17 SECTION 4 - CALIBRATION.......................4-1 INTRODUCTION ......................4-1 CALIBRATION PROCEDURES ..................4-1 Equipment Required for Calibration ..............4-1 Analog Mode Calibration..................4-2 Bench Calibration ................... 4-2 D/A Adjustment (Fine Tuning the Analog Loop) ..........
  • Page 6 Table of Contents (continued) Page SECTION 6 - TROUBLESHOOTING (continued) ERROR MESSAGES AND CORRECTIVE ACTION............6-1 SECTION 7 - MAINTENANCE .....................7-1 INTRODUCTION......................7-1 PREVENTIVE MAINTENANCE SCHEDULE ..............7-1 PREVENTIVE MAINTENANCE PROCEDURES...............7-2 Checking Connections ...................7-2 Indicator Window Cleaning ..................7-2 Transmitter Exterior Cleaning ................7-3 SECTION 8 - REPAIR AND REPLACEMENT PROCEDURES ..........8-1 INTRODUCTION......................8-1 COMPONENT REMOVAL AND INSTALLATION PROCEDURES ........8-1 Cell and Characterization Board Assembly Removal ..........8-4...
  • Page 7 List of Figures Title Page 2-1. Type PTSD Pressure Transmitter................2-1 2-2. Cell and Characterization Board Assembly ............2-2 2-3. Electronics Block Diagram..................2-4 2-4. Analog Point-to-Point Wiring.................. 2-5 2-5. Digital Field Bus Wiring ..................2-5 2-6. Communication Noise Rejection................2-6 2-7.
  • Page 8 List of Tables (continued) Title Page 9-1. O-Rings, Cell and Cover ..................9-2 9-2. O-Ring, Process Flange ..................9-2 9-3. O-Ring, Flange Adapter ..................9-3 9-4. Bolting ........................9-5 9-5. Process Flange, High Pressure Side ...............9-5 9-6. Process Flange, Low Pressure Side ................9-8 9-7. Flange Adapter ....................9-10 9-8.
  • Page 9 Safety Summary SPECIFIC Consider the corrosive properties of the measured substance when WARNINGS selecting piping materials. Degradation of the piping can upset the process. Some process upsets can injure personnel and damage equipment. (p. 3-5) When pressurizing, avoid overloading and pressure hammer. Refer to the introduction section for the pressure limits of the cell.
  • Page 10 Trademarks and Registrations Registrations and trademarks used in this document include: ™EZ CAL Trademark of Elsag Bailey Process Automation. ™Platinum Standard Trademark of Elsag Bailey Process Automation. ®Hastelloy Registered trademark of Haynes International, Incorporated. ®HART Registered trademark of HART Communication Foundation. ®INFI 90 Registered trademark of Elsag Bailey Process Automation.

  • Page 11: Section 1 - Introduction

    SECTION 1 - INTRODUCTION OVERVIEW The Type PTSD Platinum Standard Smart Pressure Transmit- ter accurately measures absolute, gage, or differential pres- sure, level, or flow rate of corrosive and noncorrosive liquids, vapors, and gases. The transmitter can be configured to pro- vide a polled digital process variable signal (digital field bus mode) or a four to 20-milliampere process variable signal (ana- log mode).
  • Page 12 INTRODUCTION ® Standard Hastelloy C-276 Wetted Diaphragm. Corrosion resistant material is compatible with most substances. Reduces stock and minimizes purchase variations. Easy Zero and Span Validation. Nonintrusive EZ CAL option does not violate transmitter case. Allows zero and span validation to previously defined pressure values without use of the Type STT terminal.

  • Page 13: Equipment Application

    INTRODUCTION Dual Cover Housing. Immune to RFI (radio frequency interference). Reduced Installation and Service Costs. Remote communi- cations, modular plug-in electronics, and long-term stability reduce installation and service time. Direct Replacement Existing Analog Two-Wire Transmitters. Transmitters used in the analog mode replace most four to 20-milliampere output pressure transmitters that operate over a two-wire system.

  • Page 14: How To Use This Instruction

    INTRODUCTION Installation Provides procedures for placing the transmitter into service. Identifies the calibration status of the transmitter and provides Calibration calibration check procedures. Calibration and validation pro- cedures using both the Type STT terminal and EZ CAL option appear here. Addresses startup procedures, configuring, and monitoring of Operating Procedures (Transmitter...

  • Page 15: Reference Documents

    Table 1-1. Reference Documents Number Description B8113038 Board level wiring diagram C-E21-50 Platinum Standard Series Smart Transmitters for Pressure, Flow and Level Measurements, Type PTS Specification D3055060 Dimension drawing for Type PTSDD differential pres- sure transmitters D3055061...
  • Page 16 INTRODUCTION Table 1-2. Nomenclature Position 5 6 7 8 9 10 11 12 13 14 15 Platinum Standard Smart Pressure P T S D _ _ _ _ _ _ Transmitter — D Type Cell Measurement application A _ _ _ _ _ _ Absolute pressure D _ _ _ _ _ _ Differential pressure...
  • Page 17 INTRODUCTION Table 1-2. Nomenclature (continued) Position 5 6 7 8 9 10 11 12 13 14 15 Platinum Standard Smart Pressure P T S D _ _ _ _ _ _ Transmitter — D Type Cell Low pressure side flange Purge Material Style...
  • Page 18 INTRODUCTION Table 1-2. Nomenclature (continued) Position 5 6 7 8 9 10 11 12 13 14 15 Platinum Standard Smart Pressure P T S D _ _ _ _ _ _ Transmitter — D Type Cell Adapters (two for PTSDD) and mounting bracket Adapters Mounting Bracket Types...

  • Page 19: Specifications

    INTRODUCTION Table 1-2. Nomenclature (continued) Position 5 6 7 8 9 10 11 12 13 14 15 Platinum Standard Smart Pressure P T S D _ _ _ _ _ _ Transmitter — D Type Cell Configuration, tagging, and accessories Configuration Customer Tagging Accessories...
  • Page 20 INTRODUCTION Table 1-3. Common Specifications (continued) Property Characteristic/Value Temperature limits for Electronics Cell electronics, cell, and Parameter optional liquid crystal °C °F °C °F °C °F display Normal op -40 to +85 -40 to +185 -40 to +85 -40 to +185 0 to +50 +32 to +122 Extreme op -50 to +85 -58 to +185 -50 to +120 -58 to +248 0 to +50 +32 to +122...

  • Page 21: Type Ptsdd Differential Pressure Transmitter Specifications

    INTRODUCTION Table 1-4. Ambient Condition Limits for Certified Applications 2max Agency Category °C °F °C °F psia psia Explosionproof 15.7 12.5 Dust-ignitionproof Intrinsic safety 65 (T4) 149 (T4) Nonincendive Explosionproof Dust-ignitionproof Intrinsic safety 40 (T3C) 104 (T3C) 60 (T3A) 140 (T3A) Nonincendive 60 (T4A) 140 (T4A)
  • Page 22 INTRODUCTION Table 1-5. Type PTSDD Differential Pressure Transmitter Specifications (continued) Property Characteristic/Value Measurement range, American Units turndown ratio, zero suppression, and zero Range Limits Span and Turndown Ratio (TDR) elevation Type (in. H (continued) Nominal Maximum Minimum Upper Lower (in. H (in.
  • Page 23 INTRODUCTION Table 1-5. Type PTSDD Differential Pressure Transmitter Specifications (continued) Property Characteristic/Value Static pressure and The minimum static pressure for all types is 3.4 kPa absolute (14.0 in. H O abso- overpressure limits lute or 0.5 psia). The maximum static pressure is listed in the following table. Pressure Rating/Bolting NOTE: The maximum static pressure and overpressure for...

  • Page 24: Type Ptsdg Gage Pressure Transmitter Specifications

    INTRODUCTION Type PTSDG Gage Pressure Transmitter Specifications Table lists the specifications unique to Type PTSDG gage pressure transmitters. Table 1-6. Type PTSDG Gage Pressure Transmitter Specifications Property Characteristic/Value Measurement range, Lower range value (zero) and upper range value (100%) can be calibrated at any turndown ratio, zero value of pressure, provided that: suppression, and zero...
  • Page 25 INTRODUCTION Table 1-6. Type PTSDG Gage Pressure Transmitter Specifications (continued) Property Characteristic/Value Reference accuracy - The reference accuracy includes the effects of linearity, hysteresis, repeatability, per IEC 770 and SAMA and deadband. The value listed may vary depending on the URL and calibrated PMC 31.1 span of the particular transmitter.

  • Page 26: Type Ptsda Absolute Pressure Transmitter Specifications

    INTRODUCTION Type PTSDA Absolute Pressure Transmitter Specifications Table lists the specifications unique to Type PTSDA abso- lute pressure transmitters. Table 1-7. Type PTSDA Absolute Pressure Transmitter Specifications Property Characteristic/Value Measurement range, Lower range value (zero) and upper range value (100%) can be calibrated at any turndown ratio, zero value of pressure, provided that: suppression, and zero...

  • Page 27: Options And Accessories

    INTRODUCTION OPTIONS AND ACCESSORIES Table lists and describes the options and accessories avail- able with the Type PTSD pressure transmitter. Table 1-8. Options and Accessories Item Description Type STT Smart Transmit- Hand-held device for calibration, configuration, monitoring, and troubleshooting. ter Terminal Also communicates with HART devices.
  • Page 28 INTRODUCTION Table 1-8. Options and Accessories (continued) Item Description Configuration option The transmitters are delivered with a standard configuration. Custom configura- tions can be ordered by selecting that option in nomenclature position 15. The factory programmed configuration is listed below, as well as a column to aid in ordering custom configurations.

  • Page 29: Section 2 - Description And Operation

    SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION This section describes the Type PTSD Platinum Standard Smart Pressure Transmitter. It also includes information about special applications such as volume measurements and the function generator. Refer to Figure for an illustration of the transmitter.

  • Page 30: Functional Operation

    DESCRIPTION AND OPERATION FUNCTIONAL OPERATION The Type PTSD pressure transmitter has two major sections: a cell and characterization board assembly, and an electronics assembly. The Type STT Smart Transmitter Terminal commu- nicates with the Type PTSD pressure transmitter. The EZ CAL option provides a way to validate the zero and span of the transmitter without using the Type STT terminal.

  • Page 31: Electronics Assembly

    DESCRIPTION AND OPERATION A welded housing protects the cell from the surroundings. The cell used for measuring absolute pressure has a vacuum sealed reference chamber. The pressure, transmitted by the isolating diaphragms and fill fluid (silicone oil or fluorinated oil), moves the measuring dia- phragm.

  • Page 32: Communications

    DESCRIPTION AND OPERATION C H A R AC T E R IZ ATIO N B O A R D 1 ) P R E SS U R E S EE P RO M 2 ) C E L L T EM P E R AT U R E 3 ) DY N AM IC TE M PE R ATU R E (TY P E P TS D P R ES S U R E TR A N SM ITT ER O N LY )

  • Page 33: Analog Point-To-Point Wiring

    DESCRIPTION AND OPERATION transmitter then provides a digital process variable signal. The transmitter reports its output (in percent) up to ten times per second for control purposes (Fig. 2-5). NOTE: Refer to the Field Bus I/O Module (IMFBS01) Instruction for wire length and practices, and output update times. S Y S T E M S IG N A L W IR E S P W R /...

  • Page 34: Temperature Compensation

    DESCRIPTION AND OPERATION The FSK communication technique makes it possible to com- municate in the presence of electrical noise. Figure shows how the ability to communicate varies with the amplitude and frequency of the noise. This graph represents a typical instal- lation and applies only when one noise frequency is present.

  • Page 35: Diagnostics

    DESCRIPTION AND OPERATION Diagnostics Continuous self-diagnostics are accessible on demand through the Type STT terminal. Areas monitored include: cell; cell tem- perature; electronics temperature; dynamic temperature; cali- bration; configured pressure limits; input circuits; analog to digital converter; microcontroller ROM, SEEPROM, and EEPROM;...

  • Page 36: Spherical Tank Measurement

    DESCRIPTION AND OPERATION 1 5 0 IN . C E L L M U S T B E AT B O T TO M O F S P H E R E , O R L O W E R 1 8 0 IN .

  • Page 37: Flat End (Cylindrical) Tank Volume Calculation

    DESCRIPTION AND OPERATION 4. The secondary upper range value is the full volume of the tank which depends on the tank and the process. NOTE: The empty and full volumes do not include the tank base. The volume only includes the spherical portion of the tank. Example: A Type PTSDDD pressure transmitter is installed as shown in Figure 2-7, and will be configured in the United States.

  • Page 38: Flat End (Cylindrical) Tank Measurement

    DESCRIPTION AND OPERATION 30 IN . 10 0 IN . 60 IN . – T0 2212A Figure 2-8. Flat End (Cylindrical) Tank Measurement 2. The full tank pressure is the primary upper range value. a. If the location of the cell is at the bottom of the tank, then the primary upper range value is the height of the tank times the specific gravity of the liquid.

  • Page 39: Function Generator

    DESCRIPTION AND OPERATION entered for the primary lower range value, the primary upper range value must be 30 plus 60, or 90 in. H 3. The secondary lower range value is the empty volume of the tank (always zero). 4. The full volume of the tank is calculated to be 306 gallons for the secondary upper range value.

  • Page 40: Function Generator Example

    DESCRIPTION AND OPERATION 20.00 (100.00) 16.00 (75.00) N OT E : P0 A N D P 6 A R E P R ED E FIN E D. P 1 T H RO U G H P 5 A R E E N TE R E D D U R IN G C O N F IG U R AT IO N .

  • Page 41: Section 3 - Installation

    SECTION 3 - INSTALLATION INTRODUCTION This section aids in all levels of installation. The goal is to pro- vide clear procedures for placing the transmitter into service. NOTE: Refer to Installing a 4 to 20 mA Transmitter in a Hazard- ous Location and ANSI/ISA RP12.6, Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations when applicable.

  • Page 42: External And Mounting Dimensions

    INSTALLATION C L E AR AN C E F O R C OV E R E Z C A L O P T IO N R E M O VA L 5 0.8 1 46 .1 2 .0 0 5 .7 5 C L E AR AN C E 1 /2 -1 4 N P T C O N D U IT F O R C OV E R...

  • Page 43: Mounting

    INSTALLATION Mounting Refer to Figure and Table for the external and mount- ing dimensions of the transmitter. FLANGE ADAPTERS The process connections of the transmitter process flanges have ¼-18 NPT tapped holes. Optional ½-14 NPT process flange adapters (football flanges) are available. The process flange adapters allow the transmitter to be easily disconnected from the process by removing the process flange adapter bolts (Figs.

  • Page 44: Electronics Housing Orientation

    INSTALLATION liquid and vapor applications). During installation, make sure each vent/drain plug (if provided) is tight before proceeding with piping installation and calibration. ELECTRONICS HOUSING ORIENTATION Rotate the electronics housing as desired to aid in the installa- tion process. There is a stop in the electronics housing to pre- vent it from being rotated more than 270 degrees.

  • Page 45: Ez Cal Option

    INSTALLATION EZ CAL OPTION 1. The transmitter is delivered with a logo nameplate in place of the EZ CAL option. Lift up on the logo nameplate to snap its tab out of the EZ CAL option mounting hole. 2. Position the EZ CAL option on the top of the transmitter as shown in Figure and install the mounting screw.

  • Page 46: Flow Measurements

    INSTALLATION Locate the pressure inputs in accordance with standard • practice for gas, liquid, and vapor flow rates. For liquid flow measurements, be sure there is no trapped • air or gas in the pipes. For liquid flow measurement, mount the transmitter below •...

  • Page 47: Open Tank Level Measurement

    INSTALLATION N OT E S : 1 . M O U N T T R A N S M IT TE R B E S ID E O R B E L OW P R IM A RY E L E M E N T 1 /2 -IN .

  • Page 48: Gas Flow

    INSTALLATION N O T E S : 1 /2 -IN . VA LV E S - S TE M S U P O R AT S L IG H T A N G L E . S TA G G E R F O R 1 .

  • Page 49: Closed Tank Level Measurement

    INSTALLATION N OT E S : 1 /2 -IN . VA LVE S - S TE M S U P O R AT S L IG H T A N G L E . S TA G G E R 1 .

  • Page 50: Open Tank Level Measurement

    INSTALLATION (Fig. 3-7). The calculations are the same as those for an open tank level measurement. h – h – ZE R O S U P P R E S S IO N = h x S G O U T P U T m A S PA N = (h –...

  • Page 51: Connecting Piping For Open Tank Level Measurement

    INSTALLATION N O TES : 1 . A L L H O R IZ O N TA L L IN E S S H O U L D S L O P E AT L EA S T 8 3 M M /M (1 IN ./FT ) D O W N W A R D TO B L OW D O W N VA LVE S. 2 .

  • Page 52: Closed Tank, Noncondensing Atmosphere Level Measurement

    INSTALLATION tion purposes by a positive pressure, increasing in value, imposed on the - (low pressure) connection of the cell. D RY LEG LIN E M A X LEVE L TO B E M E AS U R E D –...

  • Page 53: Wiring

    INSTALLATION N O TES : 1 . A L L H O R IZ O N TA L L IN E S S H O U L D S L O P E AT L EA S T 8 3 M M /M (1 IN ./FT ) D O W N W A R D TO B L OW D O W N VA LVE S. 2 .

  • Page 54: Closed Tank, Condensing Atmosphere Level Measurement

    INSTALLATION P L U G G E D F ILLIN G T E E h – h F ILLE D LIN E 3-VA LV E h = M A X . LE V E L TO B E M E A S U R E D M A N IF O L D –...

  • Page 55: Digital Mode

    INSTALLATION N O TE S : 1. A LL H O R IZ O N TA L L IN E S S H O U LD S LO P E AT LE A S T 8 3 M M /M (1 IN ./FT ) D O W N W A R D TO B LO W D O W N VA LV E S .

  • Page 56: Grounding

    INSTALLATION In the digital mode, the process variable signal of each trans- mitter is a digitally polled variable. The field bus module sequentially polls each transmitter output on the bus. Each transmitter on the bus has its own unique address that is assigned during configuration.

  • Page 57: Selecting Defaults

    INSTALLATION A ground terminal is provided inside the electronics housing (Figs. and 2-5). SELECTING DEFAULTS The configuration of process control equipment within a par- ticular system dictates the response to the controlled process of that system. Configuration may include such items as cross-limits, interlocks and alarms dealing with bad quality, and safety control equipment.

  • Page 58: Section 4 - Calibration

    SECTION 4 - CALIBRATION INTRODUCTION Explosionproof/dust-ignitionproof installations and intrinsi- cally safe installations in Class II or Class III hazardous loca- WARNING tions require that the assembly be kept tight while circuits are live unless the location is known to be nonhazardous at the time.

  • Page 59: Analog Mode Calibration

    CALIBRATION Pressure source with an accuracy at least four times • greater than that of the transmitter (Tables 1-5, 1-6, and 1-7). Type STT Smart Transmitter Terminal. • Analog Mode Calibration Use these procedures for validation of transmitter calibration before installation, after an inadvertent overpressure condi- tion, or after the replacement of components.

  • Page 60: D/A Adjustment (Fine Tuning The Analog Loop)

    CALIBRATION 6. The milliammeter should read 4.000 mA plus or minus the tolerance for the particular transmitter listed in Table 4-1. 7. Apply a pressure to the cell equal to the configured or desired upper range value. 8. The milliammeter should read 20.000 mA plus or minus the tolerance for the particular transmitter listed in Table 4-1.
  • Page 61 CALIBRATION four to 20-milliampere current loop has changed. To adjust the zero of the transmitter, refer to REZERO PROCEDURE. Either connect the DMM, set to measure DC milliamperes, in series with the four to 20-milliampere current loop, or make a parallel connection across the precision 250-ohm resistor shown in Figure 2-4, with the DMM set to measure VDC.

  • Page 62: Digital Mode Calibration

    CALIBRATION Digital Mode Calibration 1. Mount and connect the transmitter in a calibration setup such as the one shown in Figure 4-1. NOTE: Turn the - (negative) test terminal jumper screw ½-turn counterclockwise. 2. Orient the transmitter in the same position as the final installation.

  • Page 63: Reranging The Analog Output

    CALIBRATION 9. Since the transmitter is configured for digital operation, the milliammeter should read below four milliamperes. NOTE: If the four to 20-milliampere output changes with respect to pressure, then the unit is not in the digital mode. To enter this mode, press the CONFIGURE key on the Type STT terminal and follow the step-by-step procedures in the Type STT Smart Transmitter Ter- minal Instruction .

  • Page 64: Verifying Calibration With The Ez Cal Option

    CALIBRATION VERIFYING CALIBRATION WITH THE EZ CAL OPTION NOTE: The EZ CAL option is for zero and span validation only. Do not use it to make large adjustments to the zero or span of the trans- mitter. The EZ CAL option provides no means to indicate if an error is made.

  • Page 65: Section 5 - Operating Procedures

    SECTION 5 - OPERATING PROCEDURES INTRODUCTION This section addresses start-up procedures, configuration, and monitoring of the Type PTSD Platinum Standard Smart Pres- sure Transmitter and the procedures that make it operational. OPERATOR INTERFACE The Type PTSD pressure transmitter can be monitored and controlled using the Type STT terminal.

  • Page 66: Channel Number

    OPERATING PROCEDURES Although there are no harmful effects to the transmitter or the loop, do not connect a transmitter configured for the analog mode to a field bus. The field bus will not support analog out- put devices. Channel Number The transmitter address (displayed as CHANNEL # on the Type STT terminal display) is used for field bus transmitters.

  • Page 67: Primary Engineering Units

    OPERATING PROCEDURES Primary Engineering Units Primary engineering units are programmable. The selections appearing on the Type STT terminal display are: iH20 — inches of water. • mmHG — millimeters of mercury. • cmH20 — centimeters of water. • PSI — pounds per square inch. •...

  • Page 68: Secondary Engineering Units

    OPERATING PROCEDURES (below zero percent). Table shows what types of errors cause the transmitter to enter the fail mode. NOTE: For a transmitter in the normal acting mode, output corre- sponding to zero-percent input would be four milliamperes and out- put corresponding to 100-percent input would be 20 milliamperes.

  • Page 69: Send Config Key

    OPERATING PROCEDURES in the Type STT terminal memory unless YES is chosen when STORE THIS CONFIGURATION? appears on the Type STT ter- minal display. Send Config Key The SEND CONFIG key allows selection of a configuration from the terminal memory to be sent to the transmitter (refer to the Type STT Smart Transmitter Terminal Instruction).

  • Page 70: Output Key

    OPERATING PROCEDURES Output Key Press the OUTPUT key on the Type STT terminal and follow the procedures in the Type STT Smart Transmitter Termi- nal Instruction. MONITOR OUTPUT The Type PTSD pressure transmitter output can be monitored by pressing the OUTPUT key on the Type STT terminal, and choosing MONITOR OUTPUT from the display menu (refer to the Type STT Smart Transmitter Terminal Instruction).

  • Page 71: F1 Key

    OPERATING PROCEDURES F1 Key The Type STT terminal allows configurations to be copied to and from Type STC cartridges. Multiple configuration copies overwrite existing configurations on the terminal or cartridge, regardless of the amount of memory space available. Perform this function by pressing the F1 key on the Type STT terminal. Refer to the Type STT Smart Transmitter Terminal Instruction for more information.

  • Page 72: Lockout Jumper

    OPERATING PROCEDURES LOC KO UT A | B A | B ENA BLE CO NFIG UR ATIO N A | B LOC K CO NFIG UR ATIO N A | B CU STO M E R SET TIN G T 01 89 0 B Figure 5-1.

  • Page 73: Section 6 - Troubleshooting

    SECTION 6 - TROUBLESHOOTING INTRODUCTION If the Type PTSD Platinum Standard Smart Pressure Trans- mitter cannot implement a command, the Type STT terminal is prompted. Pressing the STATUS key on the Type STT terminal causes it to display an error message relating to the existing problem.

  • Page 74: Error Messages

    TROUBLESHOOTING Table 6-1. Error Messages Fail Message Probable Cause Corrective Action Mode Calibration required Cell not calibrated with Calibrate transmitter. present amplifier board. Cannot save, configura- Transmitter type not sup- Consult Bailey Controls Company tion too large ported by Type STT terminal regarding latest Type STT terminal firmware revision level.
  • Page 75 TROUBLESHOOTING Table 6-1. Error Messages (continued) Fail Message Probable Cause Corrective Action Mode Field device can't execute The Type STT terminal cannot Transmitter must be brought off-line. command: FBM on-line change any transmitter This can be done from the MFC/MFP parameters while field bus is module by tuning the function code.
  • Page 76 TROUBLESHOOTING Table 6-1. Error Messages (continued) Fail Message Probable Cause Corrective Action Mode Field device not Type STT terminal not con- Check Type STT terminal wiring con- responding nected properly. nections. Refer to Figure correct wiring arrangements. Short in communication wire. Perform a continuity check to deter- mine if a short exists.

  • Page 77: Output Troubleshooting

    TROUBLESHOOTING Table 6-2. Output Troubleshooting Fault Probable Cause Corrective Action High output Primary element Check for restrictions at primary element. Pressure piping. Check for leaks or blockage. Check that blocking valves are fully open. Check for entrapped gas in liquid lines and for liquid in dry lines.
  • Page 78 TROUBLESHOOTING Table 6-2. Output Troubleshooting (continued) Fault Probable Cause Corrective Action Low output or no output Pressure piping. Check that pressure connection is (continued) correct. Check for leaks or blockage. Check that blocking valves are fully open and bypass valves are tightly closed.

  • Page 79: Troubleshooting Flowchart (Sheet 1 Of 3)

    TROUBLESHOOTING S TA RT C O M PA R E W RO N G F U N C T IO N C O D E X M T T R Y E S T R A N S M IT TE R C O N F IG .

  • Page 80: Troubleshooting Flowchart (Sheet 2 Of 3)

    TROUBLESHOOTING C O N N E C T S T T Ω 2 50 1 2-V D C S T T X M T T R Y E S C U R R E N T LO O P ? Y E S M IN .

  • Page 81: Troubleshooting Flowchart (Sheet 3 Of 3)

    TROUBLESHOOTING P R E S S S P E C IA L F E AT U R E KE Y O N L C D R E P LA C E Y E S Y E S S T T A N D S E LE C T O U T P U T O U T P U T D R IF T IN G F U N C T IO N IN G...

  • Page 82: Section 7 - Maintenance

    SECTION 7 - MAINTENANCE INTRODUCTION System maintenance must be performed only by qualified per- sonnel and only after securing the equipment controlled by the circuit. Altering or removing components from an active circuit may upset the controlled process leading to personnel injury and equipment damage.

  • Page 83: Preventive Maintenance Procedures

    MAINTENANCE Table 7-1. Preventive Maintenance Schedule Task Frequency Clean indicator window (if supplied). Refer to procedure. 3 months Clean transmitter exterior. Refer to procedure. Check and tighten all wiring connections, including power and ground connections. Refer to procedure. Clean sediment and deposits from connecting piping (proce- dure depends on the installation and the process).

  • Page 84: Transmitter Exterior Cleaning

    MAINTENANCE 2. Wipe the indicator window with the soft, lint-free cloth until all deposits are removed and the indicator can be easily viewed. Transmitter Exterior Cleaning The equipment needed to perform this procedure is dependent upon the standard cleaning procedures employed by the customer.
  • Page 85 MAINTENANCE Dow Corning No. 4 compound. • ® Tape-Seal teflon tape. • O-ring kits identified in Section 9 for the particular • application. Nonmetallic tool to remove O-rings. • 1. If supplied, use the adjustable end wrench to remove the vent/drain plugs, pipe plugs, and process flange adapters (Figs.
  • Page 86 MAINTENANCE 12. Torque the flange adapter bolts to 45 to 49 Nm (33 to 37 ft-lbs). NOTE: If the O-rings are PTFE, tighten to the same torque again after five days . This is necessary due to the cold flow properties of PTFE.

  • Page 87: Section 8 - Repair And Replacement Procedures

    SECTION 8 - REPAIR AND REPLACEMENT PROCEDURES INTRODUCTION Explosionproof/dust-ignitionproof installations and intrinsi- cally safe installations in Class II or Class III hazardous loca- tions require that the assembly be kept tight while circuits are live unless the location is known to be nonhazardous at the time.

  • Page 88: Internal Transmitter Components

    REPAIR AND REPLACEMENT PROCEDURES L O C KO U T A /B B a iley IN D IC ATO R IN D IC ATO R S C R E W S (4) A M P LIFIE R A S S E M B LY S C R E W S (3) B a iley C H A R AC T E R IZ ATIO N...

  • Page 89: Exploded View Of Cell For Type Ptsdd Pressure Transmitter

    REPAIR AND REPLACEMENT PROCEDURES P R O C E S S F LA N G E N U T (8) LO W P R E S S U R E F LA N G E IS B LIN D F O R T Y P E P T ?D G A N D P T ?DA P R O C E S S O -R IN G (2 F O R T Y P E P T?D D...

  • Page 90: Cell And Characterization Board Assembly Removal

    REPAIR AND REPLACEMENT PROCEDURES L E FT H O U SIN G C OV ER (P R OTE C TS E L EC T RO N IC S A N D O P TIO N AL L C D O R E Z C A L O P TIO N A N AL O G M E TE R ) O -R IN G S E AL (2)

  • Page 91: Cell And Characterization Board Assembly Installation

    REPAIR AND REPLACEMENT PROCEDURES 5. Remove the two screws securing the characterization board to the electronics housing (Fig. 8-1). 6. Use the 4-mm Allen wrench to remove the cell locking screw (Fig. 8-3). 7. Remove the cell lock (Fig. 8-3). 8.

  • Page 92: Amplifier Assembly Removal

    REPAIR AND REPLACEMENT PROCEDURES 7. Coat the cylindrical part of the cell with a light coating of the DRI-GLIDE sealant (Fig. 8-2). 8. Feed the characterization board and cell cable through the opening in the bottom of the electronics housing, being careful not to damage the cell cable.

  • Page 93: Electronics Housing And Housing Cover Replacement

    REPAIR AND REPLACEMENT PROCEDURES 2. Coat the O-rings with a film of Dow Corning No. 4 com- pound and install. 3. Perform Steps 12 through 15 in the Cell and Character- ization Board Assembly Installation section. 4. Perform the calibration procedures in Section NOTE: This procedure assumes replacement of the amplifier assembly only.

  • Page 94: Bolting Removal

    REPAIR AND REPLACEMENT PROCEDURES Bolting Removal 1. Remove the transmitter from the process. 2. Using the adjustable end wrench, remove four of the pro- cess flange nuts from either side of the process flange (Fig. 8-2). 3. Remove the process flange studs (Fig. 8-2). 4.

  • Page 95: Process Flange Removal

    REPAIR AND REPLACEMENT PROCEDURES Process Flange Removal 1. Remove the transmitter from the process. 2. Using the adjustable end wrench, remove the flange adapt- ers, vent/drain plugs, and pipe plugs from the process flanges (if supplied, refer to Figs. and 8-3). 3.

  • Page 96: O-Ring Replacement

    REPAIR AND REPLACEMENT PROCEDURES 9. Perform the calibration checks in Section 4 to verify the calibration has not changed. 10. Install the transmitter on the process. O-Ring Replacement All O-ring replacement procedures are incorporated in the steps for the replacement of various transmitter components. OPTIONAL EQUIPMENT REMOVAL AND INSTALLATION PROCEDURES Use Figures 8-1, 8-2, and as visual aids when performing...

  • Page 97: Ez Cal Option Removal

    REPAIR AND REPLACEMENT PROCEDURES EZ CAL Option Removal 1. Use the flat-blade screwdriver to remove the mounting screw that secures the EZ CAL option to the electronics housing. 2. Remove the EZ CAL option. EZ CAL Option Installation 1. Position the EZ CAL option on the electronics housing as shown in Figure 3-1.

  • Page 98: Vent/Drain Plug And Pipe Plug Installation

    REPAIR AND REPLACEMENT PROCEDURES 2. Using the adjustable end wrench, remove the vent/drain plugs and pipe plugs. Vent/Drain Plug and Pipe Plug Installation 1. Wrap the threads of the vent/drain plugs and pipe plugs with one layer of Tape-Seal using a small overlap. 2.

  • Page 99: Section 9 - Support Services

    SECTION 9 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company can help in the use, application, and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services. REPLACEMENT PARTS When making repairs, order replacement parts from an autho- rized Bailey Controls Company sales representative.

  • Page 100: O-Ring Kits

    SUPPORT SERVICES O-Ring Kits Table 9-1. O-Rings, Cell and Cover O-Ring Kit Number Material Applicable Types Cell 258556_7 Buna-N Cover 258556_8 NOTE: Each kit contains 10 O-rings. Table 9-2. O-Ring, Process Flange Applicable Types Material Position Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258556_1 Viton P T S D -...

  • Page 101: O-Ring, Flange Adapter

    SUPPORT SERVICES Table 9-3. O-Ring, Flange Adapter Applicable Types Applicable Types Material Position Position Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258556_4 Viton P T S D - - - - - 1...
  • Page 102 SUPPORT SERVICES Table 9-3. O-Ring, Flange Adapter (continued) Applicable Types Applicable Types Material Position Position Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258556_6 Ethylene P T S D - - - - - M A P T S D - - - - - Q...

  • Page 103: Flange And Bolting Kits

    SUPPORT SERVICES Flange and Bolting Kits Table 9-4. Bolting Pressure Applicable Types Rating Stud Application Material Number Size Position 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258551_1 General Carbon 25,000 3,625 P T S D - - - - - 1 purpose steel P T S D - - - - - A...
  • Page 104 SUPPORT SERVICES Table 9-5. Process Flange, High Pressure Side (continued) Process Vent/Drain Applicable Types Pipe Flange Plug Application Plug Number Position Material Qty Mounting Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258553_1 Stain- Basic flange...
  • Page 105 SUPPORT SERVICES Table 9-5. Process Flange, High Pressure Side (continued) Process Vent/Drain Applicable Types Pipe Flange Plug Application Plug Number Position Material Qty Mounting Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258553_5 Stain- High static Side...

  • Page 106: Process Flange, Low Pressure Side

    SUPPORT SERVICES Table 9-5. Process Flange, High Pressure Side (continued) Process Vent/Drain Applicable Types Pipe Flange Plug Application Plug Number Position Material Qty Mounting Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258553_8 Hastel- High static Rear...
  • Page 107 SUPPORT SERVICES Table 9-6. Process Flange, Low Pressure Side (continued) Process Vent/Drain Applicable Types Pipe Flange Plug Application Plug Number Position Material Qty Mounting Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258553_3 Hastel- Basic flange Side...
  • Page 108 SUPPORT SERVICES Table 9-6. Process Flange, Low Pressure Side (continued) Process Vent/Drain Applicable Types Pipe Flange Plug Application Plug Number Position Material Qty Mounting Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258553_7 Hastel- High static Side...
  • Page 109 SUPPORT SERVICES Table 9-7. Flange Adapter (continued) Applicable Types Adapter Bolting Position Number (1 pc) (2 pcs) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258558_1 Stainless General P T S D- - - - - 1 steel 316 purpose (cont)
  • Page 110 SUPPORT SERVICES Table 9-7. Flange Adapter (continued) Applicable Types Adapter Bolting Position Number (1 pc) (2 pcs) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258558_3 Stainless Carbon P T S D- - - - - 3 steel 316 steel 4140 P T S D- - - - - 6...
  • Page 111 SUPPORT SERVICES Table 9-7. Flange Adapter (continued) Applicable Types Adapter Bolting Position Number (1 pc) (2 pcs) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258558_4 Hastelloy General P T S D- - - - - 1 C-276 purpose (cont)

  • Page 112: Electronics Kits

    SUPPORT SERVICES Table 9-7. Flange Adapter (continued) Applicable Types Adapter Bolting Position Number (1 pc) (2 pcs) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258558_6 Hastelloy Carbon P T S D- - - - - 3 C-276 steel 4140 P T S D- - - - - 6...

  • Page 113: Indicator, Add-On

    SUPPORT SERVICES Table 9-9. Indicator, Add-On Applicable Types Indicator Cover Position Number Type Material 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258550_1 LCD Aluminum P T S D- - - - - - P T S D- - - - - - P T S D- - - - - - P T S D- - - - - -...

  • Page 114: Hardware Kits

    SUPPORT SERVICES Table 9-11. EZ CAL Option Applicable Types Position Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258562_1 P T S D- - - - - - P T S D- - - - - - P T S D- - - - - - P T S D- - - - - - P T S D- - - - - -...
  • Page 115 SUPPORT SERVICES Table 9-13. Cover, Housing (continued) Applicable Types Cover Cover Position Number Type Material 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 258555_3 Standard Stainless P T S D- - - - - - steel P T S D- - - - - - 258555_4 Cover...

  • Page 116: Cell And Characterization Board Assembly Replacements

    SUPPORT SERVICES Cell and Characterization Board Assembly Replacements To order compensated spare or replacement cell and charac- terization board assemblies: 1. Obtain the first seven characters of the transmitter nomen- clature from the nameplate. 2. If position 5 contains a D or G, replace it with a 5. If posi- tion 5 contains an A, replace it with a 6.
  • Page 117 Index Configuration Cell temperature alarm limits ........5-4 Accessories .............. 1-17 Channel number............5-2 Accuracy..........1-12, 1-15, 1-16 Damping adjustment ..........5-2 Address ..............5-2 GET CONFIG key ..........5-4 Alarm ................5-4 ID tag..............5-1 Amplifier assembly Local LCD setup............5-5 Installation............. 8-6 Lockout..............5-7 Removal..............8-6 Option..............1-18 Analog meter ............
  • Page 118 Index (continued) Installation ............3-5, 8-11 Guidelines ............3-5 Removal ..............8-11 Level measurements, closed tank....3-9 Validation procedure ..........4-7 Level measurements, closed tank in condensing atmospheres ......3-11 Level measurements, closed tank in noncondensing atmospheres ...... 3-9 F1 key .................5-7 Level measurements, open tank ..... 3-7 Failure conditions ............3-17 Vent/drain plugs ............
  • Page 119 Index (continued) Level measurements, open tank .....3-7 Power supply ...........3-13, 3-16 Operation Power supply effect...........1-10 Configuration ............5-1 Pressure Cell temperature alarm ........5-4 Limits ..........1-13, 1-15, 1-16 Channel number ..........5-2 Preventive maintenance ..........7-1 Damping adjustment ........5-2 Indicator window ...........7-2 GET CONFIG key ...........
  • Page 120 Index (continued) Enclosure rating ..........1-10 Humidity limits ..........1-10 Reference accuracy ....... 1-12, 1-15, 1-16 Loop load limits ..........1-10 Reference conditions ..........1-9 Output current limiting ........1-10 Remote diaphragm seals ..........1-17 Output signal ..........1-10 Repair and replacement Power supply effect........
  • Page 121 Index (continued) Error messages ............ 6-1 Functional description........... 2-4 Vent/drain plug and pipe plug installation ....8-12 Operator interface..........5-1 Vent/drain plug and pipe plug removal .....8-11 Supply voltage ............1-10 Vent/drain plugs ............3-3 Surge tolerance ............1-10 Vibration effect ............1-10 VIEW CONFIG key .............5-5 Volume measurements ..........2-7 Tagging replacement..........
  • Page 122 Visit Elsag Bailey on the World Wide Web at http://www.ebpa.com/bfp Our worldwide staff of professionals is ready to meet your needs for process automation. For the location nearest you, please contact the appropriate regional office. Americas Asia/Pacific Germany Europe, Africa, Middle East 125 East County Line Road 539 Yishun Industrial Park A Borsigstrasse 2...

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