Related Manuals for Pro Spot PR-2000
Summary of Contents for Pro Spot PR-2000
- Page 1 PR-2000 High Frequency Inverter Resistance Spot Welder Instruction Manual #MNL-PR-2000...
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Page 2: Table Of Contents
4.2.3 PR-2000 Control Panel ........ - Page 3 6.11.5 Paintless Dent Pulling With Pro Pull ......31 Copyright © Pro Spot International, Inc. 2005-2009...
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Page 4: Quick Start Instructions
The upper weld button is for spreading the electrodes open for better access. 6. There are 6 different power levels pre-programmed into the PR-2000. The soft- ware defaults to 0.7mm weld program. That is the thickness of one of the two lay- Figure 1.2... -
Page 5: Introduction
You have a welder and support group that will increase your productivity. The integrated features, ease of use, speed and quality welds that your PR-2000 offers will become an important part of your business. The following information will be needed when you call Pro Spot:... -
Page 6: Safety
The PR-2000 Spot welder is designed for indoor use - Protection Degree IP21S. The PR-2000 Spot welder is designed to operate from -10º C to 40º C. The unit may be stored and transported in an ambient temperature from -20º C to +55º... - Page 7 WARNING! Unplug the welder from the wall outlet before servicing, cleaning or maintenance. Risk for electrical shock. IMPORTANT! The PR-2000 welder may only be used by qualified personnel. The user of the welder must have knowledge of spot welding and of alignment of collision-damaged vehicles.
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Page 8: Safety Devices
2.3.1 Cooling PR-2000 features an air cooling system that cools all four welding cables.There are two different Cooling Modes: "AUTO" (default) and "MANUAL". In the "AUTO" mode, the air cooling system turns on automatically after 15-30 welds and forced air starts to flow through the cable. -
Page 9: Installation
3 Installation 3.1 General The PR-2000 Spot welder is inspected and tested prior to leaving the factory to guarantee consistent quality and the highest possible reliability. Follow the instal- lation tips and operating instructions below to ensure user safety and proper welder performance. -
Page 10: Connection Of Electrical Supply
The PR-2000 Spot welder must be connected to a pneumatic air network. (100 PSI to 130 PSI) 1. Connect the PR-2000 to the air supply via the threaded input port at the rear of the welder using a standard connector. -
Page 11: Operation
WELD PROGRAM: Maintaining the air pressure after the current shuts off makes the weld cool down under pressure resulting in a harder, stronger weld. This fea- ture is built in to the PR-2000's weld control program and is engaged automatical- ly during a weld cycle. -
Page 12: About Your Welder
8 Command cable 2-sided spot gun Figure 4.2 PR-2000-Back View Air Input Input Voltage Cable. Connect filtered air Consult certified electrician 100 PSI 7 BAR (min) for installation of proper plug and voltage. 4 Operation Copyright © Pro Spot International, Inc. 2005-2009 Page 11... -
Page 13: Pr-2000 Control Panel
(fig. 4.5.1) 2. The display will go through the start-up procedure and automatically default to Two-Sided welding. 3. The PR-2000 is now ready to use. Figure 4.5.1 IMPORTANT! Make sure to read the instruction manual before operating the welder. Only trained personell should use this welder. -
Page 14: Choosing The Weld Mode
PR-2000 4.4 Choosing the weld mode The PR-2000 is a multi-functional resistance spot welder. It is equipped with a four weld cable system for your convenience. Two of the weld cables are connect- ed to the Two-Sided Spot Gun and the other two are connected to the Single- Sided Weld Gun. -
Page 15: Setting The Default Weld Programs
PR-2000 4.8 Setting the default weld programs There are 15 weld programs featured in the PR-2000 Spot Welder. Ten of these programs are associated with the Single-Sided Gun and five are associated with the Two-Sided Spot Gun. Two-Sided Programs Single-Sided Programs Nut Welding HSS Steel / Galv. -
Page 16: Double-Sided Welding
Figure 5.1 PS-500 Spot Gun - Component Diagram 5.1.2 Using the Double-Acting Gun Push this button to open electrodes wide. Push this button to close electrodes and weld. 5 Double-Sided Welding Page 15 Copyright © Pro Spot International, Inc. 2005-2009... -
Page 17: Extension Arms
PR-2000 5.2 Extension Arms The Pro Spot PR-2000 comes with a variety of extension arms to accomodate any welding job situation. Please refer to fig. 5.3 for details on what welding electrodes to use with each extension arm. NOTE: Extension arms marked “optional” are available from your local distributor or online at www.prospot.com... -
Page 18: Extension Arms And Welding Electrodes
Figure 5.3 Extension arm - Welding electrode configuration chart Figure 5.4 Welding electrode selection chart NOTE: PS-025 Welding Caps can be purchased in packages of 15 from your local distributor or online at www.prospot.com 5 Double-Sided Welding Copyright © Pro Spot International, Inc. Page 17 2005-2009... -
Page 19: Ps-500 Electrode Alignment
(C) and tighten screws (A and B). Figure 5.5 Electrode Alignment CORRECT WRONG IMPORTANT! Always maintain proper electrode alignment. Not doing so may result in weak, substandard welds! 5 Double-Sided Welding Copyright © Pro Spot International, Inc. Page 18 2005-2009... -
Page 20: Removing Welding Electrodes
Figure 5.6c: Optional Weld Cap Removal Tool Welding Cap Piston Electrode Extension Arm Electrode Figure 5.6 Removing Welding Electrodes 5 Double-Sided Welding Copyright © Pro Spot International, Inc. Page 19 2005-2009... -
Page 21: Welding Electrode Maintenance
5.6 Wheel House Arm The wheel house adapter allows access to hard to reach areas such as the wheel house PS-52-5/8: Wheel House Arm PS-1101-CM: PS-1133-5/8: Electrode 60mm Electrode Shank 5 Double-Sided Welding Copyright © Pro Spot International, Inc. Page 20 2005-2009... -
Page 22: X-Adapter (Optional)
90% of all welding needs can be done with the C-type but for some radiator sup- port and truck bed pinch welds, the X-Adapter works better. This new invention from Pro Spot makes it possible to weld where you never could before! 5.7.1 Attaching the X-Adapter Loosen the handle and pull Follow instructions in Sec. -
Page 23: Using The X-Adapter
Collar Welding Cap (PS-407) 90°Electrode - Lower Pivot Axle Tapered 45°Electrode - Lower (PS-412) (PS-406) Electrode (PS-422) (PS-405) Figure 5.8 45° Arm Set Figure 5.7 90° Arm Set 5 Double-Sided Welding Copyright © Pro Spot International, Inc. Page 22 2005-2009... -
Page 24: Single-Sided Welding
Carbon Rod Shrinking Stitch Welding Washer Welding Nail Welding Bolt and Nut Welding Rivet Welding Contact Shrinking Spot Hammer Dent Pulling Pro Pull Dent Removal Figure 6.2 Single-Sided applications 6 Single-Sided Welding Copyright © Pro Spot International, Inc. Page 23 2005-2009... - Page 25 4.8 “Setting the default weld program” or fig.4.9). The display screen weld mode shows the currently selected program (fig. 6.4). Single-Sided Programs Figure 6.4 Figure 6.5 PR-2000 Single Sided Weld Programs Single-Sided spot welding Pro Pull Dent Removal Dent Pulling Contact Shrinking...
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Page 26: Single-Sided Spot Welding
Figure 6.6 1. Push the Single-Sided weld mode button (fig 6.3). Single Sided Weld Programs will display on the screen (fig. 6.5). The PR-2000 software defaults to Single Spot Weld Mode (fig. 6.6). 2. Choose weld power level by pressing the “Next Program” button repeatedly. -
Page 27: Nut Welding
Nuts are held in place during welding with a shrinking electrode. 1. Push the Single-Sided weld mode button (fig 6.3). Single Sided Weld Programs will display on the screen (fig. 6.5). The PR-2000 software defaults to Single Spot Weld Mode (fig. 6.6). -
Page 28: Moulding Clip Rivet Welding
Rivets are held in place during welding with magnetic adapter electrode. 1. Push the Single-Sided weld mode button (fig 6.3). Single Sided Weld Programs will display on the screen (fig. 6.5). The PR-2000 software defaults to Single Spot Figure 6.19 Weld Mode (fig. -
Page 29: Contact Shrinking
With the PR-2000, use the shrinking tip instead of a grinder to remove the high spots, leaving a smooth and clean surface that's every bit as thick and strong as before. -
Page 30: Stitch Welding
PR-2000 6.10 Stitch Welding The PR-2000 can also be fitted with a stitch weld adapter enabling the operator to lay staggered bead type welds. While rolling the tip on the sheet metal edge, the welder will automatically deliver an intermittent or pulsating current. -
Page 31: Pro Pull Dent Pulling (Optional)
6.11.1 Selecting Pro Pull Weld Mode 1. Push the Single-Sided weld mode button (fig 6.3). Single Sided Weld Programs will display on the screen (fig. 6.5). The PR-2000 software defaults to Single Spot Weld Mode (fig. 6.6). 2. Select ProPull Welding Program by pressing the Left or Right Navigatioin Buttons (fig. -
Page 32: Pro Pull Assembly
6.11.4 Dent Pulling with Pro Pull Aim, position & fire! Pull dent with Auto Twist gun to release tip. Blocking. 6.11.5 Paintless Dent Pulling With Pro Pull Glue Adapter for Paintless Dent Removal 6 Single-Sided Welding Copyright © Pro Spot International, Inc. Page 31 2005-2009... - Page 36 Pro Spot International, Inc. 5932 Sea Otter Place Carlsbad, CA 92010 Toll Free: (877) PRO SPOT Fax: (760) 407-1421 E-mail: info@prospot.com Web: www.prospot.com...
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