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Table of Contents
Related Manuals for Tecnotion TM3 Series
Summary of Contents for Tecnotion TM3 Series
- Page 1 Iron Core linear motor manual...
- Page 2 [ INTRODUCTION ] A linear motor system is a part of a specific machine. Tecnotion’s Iron core linear motors are components that can be combined with numerous application devices. This manual is intended for technicians who want to construct a machine that includes a linear motor system.
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Page 3: Table Of Contents
Mounting the digital hall module 3.2.7 Bolts for magnet plates 3.2.8 Dowelpins for magnet plates 3.2.9 Water cooling connections ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TABLE OF CONTENTS... - Page 4 Motor cable configuration APPENDIX C Temperature sensor location APPENDIX D Package weight APPENDIX E EC - ROHS Declaration CSA Certification ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice.
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Page 5: Before You Start ]
1m of the magnet plates. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 1 BEFORE YOU START... - Page 6 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 1 BEFORE YOU START...
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Page 7: Certification
Tecnotion ensures that all products are free from lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyls or polybrominated diphenyl ethers. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 1 BEFORE YOU START... -
Page 8: Motor Components ]
Please review this chapter carefully to determine what is necessary to design a complete system. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 2 MOTOR COMPONENTS... -
Page 9: Magnet Plates
These plates function as a shield for the magnetic forces. With the protective plates the magnet plates can be handled safely. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 2... -
Page 10: Additional Features
5.4 Installing the Picture 2.7: The digital hall module analog hall module on page 38 for more information. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 2 MOTOR COMPONENTS... -
Page 11: Additional Motion System Components
Please refer to APPENDIX A for an overview of the available length per series. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR COMPONENTS... -
Page 12: Air Gap
=(Hr + Lc)/Mpl > two 288mm magnetplates =(Hr + Leff)/Mpl < two 288mm magnetplates this creates. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3... -
Page 13: Coupling Of Motors
Cables facing left or right Graph 3.3 Continuous force and attraction force airgap dependency. Cables facing outwards ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION... -
Page 14: Mechanical Interface
The use of other water cooling connnections may cause higher pressure drops than indicated due to smaller throughput. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3... -
Page 15: Coil Positioning Over The Magnet Track
Picture 3.5: Non symmetrical positioning of the coil unit over the magnet track ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION... -
Page 16: Dowelpins For Coil Unit
These can be used when water cooling is required to attain a ■ Adjacent magnet plates should attract and not repel each other higher continuous force. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION... - Page 17 Slide Hose Nipple Coil unit - TL Picture 3.12: TL nipples extend above mounting surface ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION...
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Page 18: Watercooling
This connecti- on reduces the pressure drop, but only if cavitation is less ø6mm-ø8mm, when using Y-joints. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION... -
Page 19: Electrical Interface
Power Flex Temperature Flex Table 3.17: Cable length per series ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION... - Page 20 KTY83-122 type for temperature measure- ment. Please refer to chapter 3.5 Temperature sensors on page 21 for more ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION...
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Page 21: Temperature Sensors
It is not possible to obtain a direct temperature signal from this sensor. Graph 3.21: Temperature dependence of the PTC-1k sensor. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3... - Page 22 1130 1214 1301 1392 1487 1585 1687 1792 1900 2012 (Ω) Table 3.23: KTY83-122 characteristic values ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION...
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Page 23: Accessories
Picture 3.27: Installation dimensions for the Iron core analog hall module Table 3.26: Analog Hall module specifications ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION... -
Page 24: Digital Hall Module
TM 3 23,85 9,50 S2 Inverted S3 Inverted S1 Inverted ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TM 3 23,85 9,50 S2 Inverted TM 6 S3 Inverted... - Page 25 Orange HALL A Green HALL B Yellow HALL C Table 3.33: Digital Hall module cables indentification ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION...
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Page 26: Storage
-25°C to +55°C and a maximum rate of change of 20 C/hour Storage humidity 5 to 95%, relative humidity with no condensation Storage duration No limitation. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 MOTOR CONFIGURATION... -
Page 27: Installation ]
For cleaning purposes Tecnotions prescribes Isopropanol as cleaning agent cleaning agent. for the magnet plates and coils. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 INSTALLATION... -
Page 28: Installation Order
Optional: Connect the watercooling. Connect wiring. These steps will be discussed in detail in the next paragraphs. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 INSTALLATION... -
Page 29: Mounting The Coil Unit
Coil Unit to the Slide positioning of the Coil Unit to the Slide Picture 4.1: Mount coil unit to slide ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 INSTALLATION... -
Page 30: Mounting The Magnet Plates
1m of the magnet plates. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 INSTALLATION... - Page 31 The correct orientation of the magnet plates can be checked in several ways. Review chapter 3.2.6 Magnettrack on page 16 to see how. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 INSTALLATION...
- Page 32 Picture 4.8: Mounting the remaining plates The rest of the magnet plates can be mounted. Repeat steps 2 through 5. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 INSTALLATION...
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Page 33: Electrical Connections
The three phases of the motor’s power cable have to be connected to the servo amplifier in such a way that the positive three phase directions of ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4... -
Page 34: Polarization Test
The temperature sensor cable can be adapted by the user to fit the Remove coil unit from the slide. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4... -
Page 35: Additional Installations ]
Placing is easily performed by rolling off the flexible cover. Removing is best performed by rolling up. This could be best handled by two persons. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 5 ADDITIONAL INSTALLATIONS... -
Page 36: Installing Water Cooling Connections
Table 5.1: Nipples for watercooling connections Before operation make sure that there is an effective protective earth. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 5 ADDITIONAL INSTALLATIONS... -
Page 37: Fitting Water-Cooling Connections
Mount connection and fix the fitting with 4,0 Nm torque Hoses must fit with the connections chosen. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 5 ADDITIONAL INSTALLATIONS... -
Page 38: Installing The Analog Hall Module
Specific tooling is required for mounting the connectors to the cable. Please verify with your connector supplier what tooling is required. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 5... -
Page 39: Installing The Digital Hall Module
Bolts and dowelpins, please refer to Digital Hall mechanical interface on page 24 for the more information. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 5 ADDITIONAL INSTALLATIONS... -
Page 40: Operation ]
Speed control settings. detected by the amplifier. ■ Position control settings. Check the presence of the PTC signal. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 6 OPERATION... -
Page 41: Testing
Starting up ■ Start the tuning with very low speeds. ■ Increase maximum speed if everything operates properly. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 6 OPERATION... - Page 42 EC - ROHS Declaration CSA Certification APPENDIX F Coupling - TM Series Coupling - TL Series APPENDIX F ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TABLE OF CONTENTS...
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Page 43: Dimensions - Tm Coil
D Drawing 2 n x 48 20,4 n x D Drawing 2 n x 48 20,4 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS... -
Page 44: Dimensions - Tm Magnet Plates
(3 deep) Mounting Hole size and number Ø6 (4x) Ø6 (6x) Ø6 (16x) For M5 DIN7984 (Lowhead) ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS... -
Page 45: Dimensions - Tl Coil
D n x D n x D n x D Drawing 3 Drawing 3 Drawing 3 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS... -
Page 46: Dimensions - Tl Magnet Plates
For Dowelpin DIN7 Ø5h8 (3 deep) Mounting Hole size and number Ø6 (8x) Ø6 (12x) For M5 DIN7984 (Lowhead) ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS... -
Page 47: Dimensions - Tb Coil
14,7 O 5F10 (3 deep) (3 deep) B u 0,1 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS n x 48 21,1 n x D... -
Page 48: Dimensions - Tb Magnet Plates
For Dowelpin DIN7 Ø5h8 (3 deep) Mounting Hole size and number Ø6 (8x) Ø6 (12x) For M5 DIN912 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS... -
Page 49: Dimensions - Tbw Coil
Drawing 2 14,7 (3 deep) (3 deep) B u 0,1 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS n x 48 21,1 n x D... -
Page 50: Dimensions - Tbw Magnet Plates
For Dowelpin DIN7 Ø5h8 (3 deep) Mounting Hole size and number Ø6 (8x) Ø6 (12x) For M5 DIN912 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS... -
Page 51: Motor Cable Configuration
4 x 0.14 mm² (AWG 26) 6x diam. * Non flexible cable Note: All cables are shielded (braided screen) ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP B MOTOR CABLE CONFIGURATION... -
Page 52: Temperature Sensor Location
Motor Edge to 75.85 95.25 130.85 131.45 99.15 99.15 134.15 131.15 131.45 134.15 139.5 KTY 83-122 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP C TEMPERATURE SENSOR LOCATION... -
Page 53: Package Weight
Magnet plate TL 192 mm 4022 368 5193 0.94 Magnet plate TL 288 mm 4022 368 5194 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP D PACKAGE WEIGHT... -
Page 54: Ec - Rohs Declaration
Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX E EC - ROHS Declaration ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP E DECLARATION... -
Page 55: Csa Certification
3. Motors are provided with thermal sensors to be connected in external ELV-circuits. FF0002 DQD 507 Rev. 2012-05-22 Page 1 DQD 507 Rev. 2012-05-22 Page 2 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP E DECLARATION... -
Page 56: Coupling - Tm Series
Total length coilunits (C) TM3+TM6 TM3+TM12 TM6+TM12 TM12+TM12 TM3+TM6 TM3+TM12 TM6+TM12 TM12+TM12 TM3+TM6 TM3+TM12 TM6+TM12 TM12+TM12 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F COUPLING MOTORS... -
Page 57: Coupling - Tl Series
TL18+TL24 46.5 528.5 850.5 TL24+TL24 TL6+TL15 TL9+TL12 TL12+TL15 TL9+TL24 TL12+TL24 TL15+TL24 TL18+TL18 TL18+TL24 687.5 809.5 TL24+TL24 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F COUPLING MOTORS... -
Page 58: Coupling - Tb Series
TB12+TB12 TB12+TB15 TB12+TB30 TB30+TB30 1198 TB12+TB12 TB12+TB15 TB12+TB30 TB30+TB30 1186 TB12+TB12 TB12+TB15 TB12+TB30 TB30+TB30 1024 1126 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F COUPLING MOTORS... -
Page 59: Coupling - Tbw Series
1312 1440 TBW45+TBW45 1584 1712 Note: Larger distances are possible. Please ask Tecnotion for exact distances. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F COUPLING MOTORS... -
Page 60: F / V Graphs
650v 650v 650v 650v 650v 650v 650v 650v ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP G F / v GRAPHS -2,5 -2,5 -2,5 -2,5 -2,5 -2,5... - Page 61 650v 650v 650v 650v 650v 650v 650v 1000 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP G F / v GRAPHS -2,5 -2,5 -2,5 -2,5 -2,5 -2,5...
- Page 62 650v 650v 650v 650v 650v 650v 2000 2000 2000 2000 2000 1000 ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP G F / v GRAPHS -2,5 -2,5...
- Page 63 [m/s] v [m/s] v [m/s] v [m/s] v [m/s] Note: F/v Graphs @100⁰C ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP G F / v GRAPHS...
- Page 64 [m/s] v [m/s] v [m/s] v [m/s] v [m/s] Note: F/v Graphs @100⁰C ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP G F / v GRAPHS...
- Page 65 [m/s] v [m/s] v [m/s] v [m/s] v [m/s] Note: F/v Graphs @100⁰C ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP G F / v GRAPHS...
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Page 66: Glossary
@ 100°C At continuous force the heat gain and dissipation in the coil is equal. For Tecnotion linear motors the mounting surface needs to be at 20°C. The thermal resistance for watercooling is 0.02K/W when combined with an aluminium heatsink. - Page 67 The resistance value in [Ohm] of one phase or winding of the coil. This value cannot be verified via the motor cables. The double excluding value will be measured because of the star point configuration of the phases / windings. cables ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. GLOSSARY...
- Page 68 S type windings are optimised for higher speeds and / or lower busvoltages. The S type winding requires higher currents. The available forces are winding type independent. ©2015 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. GLOSSARY...
- Page 69 Tecnotion headquarters Tecnotion GmbH Tecnotion Poland Tecnotion Rep. of Korea Twentepoort West 15 Elsenheimerstraße 59 Ul. Ryżowa 49 811 Ace Pyeong Chon Tower 7609 RD Almelo 80687 München 02-495 Warszawa 883 Gwanyang 2-Dong The Netherlands Deutschland Poland Dongan-gu Anyang-si Gyeonggi-do South Korea Tel.
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