Tecnotion QTR 65 Series Manual

Tecnotion QTR 65 Series Manual

Torque motor

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Torque motor manual
version 2. 2

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Summary of Contents for Tecnotion QTR 65 Series

  • Page 1 Torque motor manual version 2. 2...
  • Page 2: Table Of Contents

    4.6.4 Polarization test 3.5.1 Cable specifications & protective earth 4.6.5 Temperature sensor cable wiring 3.5.2 Wiring schemes 4.6.6 EMC performance ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice.
  • Page 3 Transport & packaging APPENDIX E Storage and transportation CE certification APPENDIX F T/n graphs 65/78 APPENDIX F T/n graphs GLOSSARY ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice.
  • Page 4: Before You Start

    (iron) nearer than 25 cm of the magnetic side of the magnets These symbols warn about safety information that should be of the rotor. respected. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. BEFORE YOU START...
  • Page 5 Refer to appendix G for maximum mechanical field. For transport safety please check chapter 6 for information on speed. transport. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. BEFORE YOU START...
  • Page 6: Certification

    Tecnotion ensures that all products are free from lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyls or polybrominated diphenyl ethers. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. BEFORE YOU START...
  • Page 7: Overview & Specifications

    Family designation : QTR / QTL Specifications All torque motors have their own extensive drawings that can be found in appendix A. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. OVERVIEW & SPECIFICATIONS...
  • Page 8: Basic Components

    4). The QTL torque motor has a separate power and temperature sensor Figure 2: Basic components QTL motor kit ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. OVERVIEW & SPECIFICATIONS...
  • Page 9: Qtl Torque Motor Kit Fixation Brackets

    Bearing system, with sufficient stiffness and appropriate friction force. ■ Mechanical infrastructure for containing the rotor and stator and to accommodate heat transfer. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. OVERVIEW & SPECIFICATIONS...
  • Page 10: Motor Configuration

    The full lamination stack needs to be in contact with a 20°C surface. Insufficient cooling will have an effect on the motor's continuous torque. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 11: Housing Requirements

    Do not center the stator on the black polyurethane casting. Figure 5: Cooling surface indicated in orange ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 12 (see Figure 8), or by bolting in short-circuiting, corrosion and/or contamination of the application. It is the case of a QTL rotor. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 13 Figure 9: QTR 65 and QTR 78 housing requirement tolerances for mounting/centering purposes Figure 10: QTR 1xx housing requirement tolerances for mounting/centering purposes ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 14 QTL motors are very similar to the QTR series and the same methods of fixa- 2019-04-26 mtemmink mtemmink 2019-04-25 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 15: Electrical Interface

    Tecnotion torque motors of 105, 133 and 160 diameters with a 60 mm height and all QTL motors use an axial cable exit. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 16: Wiring Schemes

    Sensor cable (color) Connection to servo controller PTC (white) PTC (brown) KTY21 (green) KTY83-122 KTY21 (yellow) KTY83-122 Shield Protective earth ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 17 '3' Protective earth green/yellow Protective earth Protective earth green/yellow Protective earth Shield Protective earth Shield Protective earth ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 18: Temperature Sensors

    Figure 16: Wiring scheme for QTL series perature is exceeded. The KTY-sensor can be used for monitoring purposes as well. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 19: Ptc Characteristic

    In this way overheating and motor damage can be prevented. the wiring scheme in Figure 19 to attain a correct read out. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 20: Accessories

    This means that the module only functions when the torque stator is not powered. Figure 19: Wiring scheme for KTY83-122 sensor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 21 When the sensor is mounted it is not possible to insert or extract the rotor from the sensor side. Figure 22: Legend for the timing diagrams ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 22 Figure 24: Timing diagram of QTR 78 series Degrees of rotation Figure 26: Timing diagram of QTR 133 series ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 23 Fore more information on mounting the digital Hall module on the QTR series, please check the build in dimension drawings in Appendix B from page 58. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. MOTOR CONFIGURATION...
  • Page 24: Installation

    Do not switch on the motor before proper installation and removal of the shim! And if applicable, the fixation brackets. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 25: Before You Start

    A- Attraction force increases exponentially prescribed cleaning agent. Use only isopropanol as a cleaning agent. B - Attraction forces are in equilibrium ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 26 D [mm] -100 D [mm] Figure 30: Axial forces QTR 78 series Figure 32: Axial forces QTR 133 series ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 27 290/310-85 290/310-105 -150 -100 D [mm] Figure 35: Axial forces QTL 290 and QTL 310 series ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 28: Radial Attraction

    It is at its maximum when the rotor and stator are in contact with ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 29 Figure 41: Radial forces QTR105 series Figure 40: Radial forces QTR 78 series Figure 42: Radial forces QTR133 series ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 30 Figure 46: Radial forces QTL 385 series -1,5 -0,5 D[mm] Figure 44: Radial forces QTL 210 and QTL 230 series ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 31: Mounting Options

    Figure 44 and Table 16. When using a digital Hall module it’s better to bond a stator to the housing. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 32: Rotor Clamping Qtr Series

    Table 19. Do not clamp the rotor radially on its inner diameter or on the rotor magnets ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 33: Mounting Qtl Series

    Please note that stainless steel bolts are not strong enough with regards to the mentioned tightening torque. The tightening torque is determined according to bolts of steel 8.8. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 34: Rotor In Stator Installation

    The hub should connect to a custom alignment tool stiff enough to withstand the axial and radial alignment ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 35: Installation Of The Qtl 210 & 290 Motor Assembly

    6. Remove the other two fixation brackets. The stator should be held in place by the magnetic attraction. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 36: Final Check

    Pay attention to the O-rings when inserting the assembly. See paragraph "3.5.1 Cable specifications & protective earth." for all specs. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 37 Reposition the magnetic field neutralizing cover, if applica- ble, as soon as the rotor is removed from the stator. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. INSTALLATION...
  • Page 38 ■ Maximum speed (rpm). 2. Check the presence of the PTC signal. ■ Presence/absence of an electromechanical motor brake. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. OPERATION...
  • Page 39 Not all individual parameters and the influence of different severities have been tested. Table 20: Operational conditions Operational (IEC 60721-3-1) 3K22 3M11 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. OPERATION...
  • Page 40 / higher shipment cost. fixation brackets. This ensures the magnetic stray field is within safe limits ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TRANSPORT, STORAGE & DISMANTLING...
  • Page 41 To ensure the product quality Tecnotion advises the storage and transporta- tion conditions according to IEC 60721-3-1 Storage and 60721-3-2 Trans- portation 2018 edition. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TRANSPORT, STORAGE & DISMANTLING...
  • Page 42 QTR 160 - digital Hall module QTR 160- dHm Build in dimensions APPENDIX C Material overview ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TRANSPORT, STORAGE & DISMANTLING...
  • Page 43 Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX A Overview - QTR 65 - 17/25/34/60 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 44 Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX A Overview - QTR 78 - 17/25/34/60 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 45 Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX A Overview - QTR 105 - 17/25/34/60 QTR-105-17 QTR-105-25 QTR-105-34 QTR-105-60 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 46 QTR 105 H stator H rotor 56 H9 17.5 25.5 16.6 34.5 24.6 60.5 48.6 ± H Rotor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 47 Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX A Overview - QTR 133 - 17/25/34/60 QTR-133-17 QTR-133-25 QTR-133-34 QTR-133-60 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 48 84 H9 QTR 133 H stator H rotor 17.5 25.5 16.6 34.5 24.6 ± H Rotor 60.5 48.6 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 49 Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX A Overview - QTR 160 - 17/25/34/60 QTR-160-17 QTR-160-25 QTR-160-34 QTR-160-60 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 50 111 H9 QTR 160 H stator H rotor ROTOR 17.5 25.5 16.6 34.5 24.6 60.5 48.6 ± H Rotor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 51 Stator OD Rotor ID 4 H7 (2x) 4 H7 (2x) 4 H7 4 H7 (2x) (2x) ±0,2 H Rotor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 52 Stator OD Rotor ID 4 H7 (2x) 4 H7 (2x) 4 H7 4 H7 (2x) (2x) ±0,2 H Rotor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 53 Stator OD Rotor ID 4 H7 (2x) 4 H7 (2x) 4 H7 4 H7 (2x) (2x) ±0,2 H Rotor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 54 Stator OD Rotor ID 4 H7 (2x) 4 H7 (2x) 4 H7 (2x) 4 H7 (2x) ±0,2 H Rotor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 55 M6 ` 12 (40x) Stator OD Rotor ID 6 H7 (2x) 6 H7 (2x) 6 H7 (2x) ±0,2 H Rotor ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 56 M8 ` 15 (40x) Stator OD Rotor ID 6 H7 (2x) 6 H7 (2x) 6 H7 (2x) H Rotor ±0,2 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX A...
  • Page 57 Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX B QTR 65- digital Hall module ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 58 QTR 65- dHm build in dimensions Stator height 17 & 25 1.8 ±0.1 2 ±0.1 Stator diameter 3.5 ±0.1 22 ±0.2 17 ±0.1 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 59 Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX B QTR 78 - digital Hall module ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 60 QTR 78 - dHm build in dimensions Stator height 17 & 25 1.8 ±0.1 2 ±0.1 Stator diameter 3.5 ±0.1 34 ±0.2 29 ±0.1 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 61 QTR 105 - digital Hall module e l o 6 . 1 ) x 2 ( For 1.8x8 self tapping screw ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 62 QTR 105- dHm Build in dimensions Stator height 17 & 25 1.4 ±0.1 1.9 ±0.1 Stator diameter 2.4 ±0.1 61.3 ±0.2 56 ±0.1 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 63 QTR 133 - digital Hall module e l o 6 . 1 ) x 2 ( For 1.8x8 self tapping screw ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 64 QTR 133- dHm Build in dimensions Stator height 17 & 25 1.4 ±0.1 1.9 ±0.1 Stator diameter 2.4 ±0.1 88.3 ±0.2 84 ±0.1 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 65 For 1.8x6 self tapping screw e l o 6 . 1 ) x 2 ( For 1.8x8 self tapping screw ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 66 QTR 160- dHm Build in dimensions Stator height 17 & 25 1.4 ±0.1 1.9 ±0.1 Stator diameter 2.4 ±0.1 115.5 ±0.2 111 ±0.1 ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX B...
  • Page 67 Type: KTY83-122 (not applicable for QTR 65 and QTR 78) (not applicable for QTR 65 and QTR 78) ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX C...
  • Page 68 Completely filled Euro-pallet of kit in original packaging (1200*800*1000mm) Products shipped in their original packaging do not need actions relevant to the IATA treshold ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX D...
  • Page 69 APPENDIX E For most recent version see our website: http://www.tecnotion.com/certifications.html For most recent version see our website: http://www.tecnotion.com/certifications.html ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX E...
  • Page 70 MAXIMUM allowable speed for QTR-A 78 series motors is 23.000 rpm. If you plan a high speed application, please contact Tecnotion. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX F...
  • Page 71 600 Vdc 1000 1500 1000 1200 1000 1500 2000 2500 3000 3500 Speed [rpm] Speed [rpm] Speed [rpm] ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX F...
  • Page 72 MAXIMUM allowable speed for QTR-A 160 series motors is 12.000 rpm. If you plan a high speed application, please contact Tecnotion. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX F...
  • Page 73 12000 14000 2000 4000 6000 8000 10000 1000 2000 3000 4000 5000 Speed [rpm] Speed [rpm] Speed [rpm] ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX F...
  • Page 74 If you plan a high speed application, please contact Tecnotion. 48 Vdc 160 Vdc 300 Vdc 1000 1500 2000 2500 3000 3500 Speed [rpm] ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX F...
  • Page 75 320 Vdc 320 Vdc 320 Vdc 680 Vdc 680 Vdc 680 Vdc Speed [rpm] Speed [rpm] Speed [rpm] ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX F...
  • Page 76 320 Vdc 320 Vdc 320 Vdc 680 Vdc 680 Vdc 680 Vdc Speed [rpm] Speed [rpm] Speed [rpm] ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. APPENDIX F...
  • Page 77 The maximum continuous current [A] the motor can be run at to achieve the continuous torque. When cooled by means of radiation, convection and conduction through a 20°C aluminium surface and a thermal resistance of 0.05 [K/W]. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. GLOSSARY...
  • Page 78 Defines how warm the coil unit will become as a result of the dissipation of power to the surface. Rtherm x dissipated mounting power = [°C/W] x [Watt] = [C] temperature of the coil unit. surface ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. GLOSSARY...
  • Page 79 The winding type determines balance between maximum speed, force, required current and bus voltage of the coil. N-type windings are optimised for normal currents and regular bus voltages. ©2021 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. GLOSSARY...
  • Page 80 Tecnotion Headquarters Tecnotion GmbH Tecnotion Sp. z o.o. Tecnotion Rep. of Korea Tecnotion USA Tecnotion China Twentepoort West 15 Elsenheimerstraße 59 Ul. Ryżowa 49 Seoul Forest Halla Eco Valley 200 Broad Hollow Road - Building 15 7609 RD Almelo 80687 München...

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