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Tecnotion Manuals
Engine
QTR 160 Series
Manual
Tecnotion QTR 160 Series Manual
Torque motor
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Before You Start
About this Manual
Intended Use
Use of Symbols
Important Notice
Safety Warnings
Certification
CE Certification
Restriction of Hazardous Substances (Rohs)
Overview Applicable Standards
Overview & Specifications
Introduction of the Motor
Motor Family and Series
Specifications
Basic Components
Rotor
Stator
QTL Torque Motor Kit Fixation Brackets
Additional Components
Motor Configuration
Safety
Properties
Housing Requirements
Mounting
Stator
Electrical Interface
Wiring Schemes
Temperature Sensors
PTC Characteristic
KTY Characteristic
Accessories
Digital Hall Module
Installation
Safety
Introduction
Before You Start
Cleaning
Axial Attraction
Radial Attraction
Mounting Options
Stator Bonding
Rotor Clamping QTR Series
Rotor Bonding QTR Series
Mounting QTL Series
Installation of Stator and Rotor QTR Series
Rotor in Stator Installation
Stator over Rotor Installation
Installation of the QTL 210 & 290 Motor Assembly
Installation of the QTL 230 & 310 Motor Assembly
Final Check
Electrical Connections
General Remarks
Powerlines
Protective Earth
Polarization Test
Temperature Sensor Cable Wiring
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Summarization of Contents
1. BEFORE YOU START
About This Manual
Manual describes Tecnotion torque motor systems for technicians.
Intended Use of Torque Motors
Torque motors are for rotary movement; use only as intended.
Understanding Manual Symbols
Explains symbols used in the manual for user information and warnings.
Important Safety Notices
Tecnotion disclaims responsibility for accidents/damage due to misuse or non-compliance.
Magnet and Magnetic Safety Warnings
Warnings regarding magnets, attraction forces, and sensitive objects.
1. BEFORE YOU START
Earthing and Maintenance Procedures
Instructions for proper grounding, protective earth, and maintenance safety.
1. BEFORE YOU START
1.6 Certification and Applicable Standards
Information on certifications and applicable standards for motor types.
2. OVERVIEW & SPECIFICATIONS
Motor Introduction, Family, and Series
Torque motors are frameless; details motor families, series, and naming.
Specifications and Appendix A
Mentions detailed technical specifications are found in Appendix A.
2. OVERVIEW & SPECIFICATIONS
Basic Motor Components
Describes rotor, stator, coil, and fixation bracket components.
Additional System Components
Lists required components for a complete motion system.
3. MOTOR CONFIGURATION
Safety in Motor Configuration
Safety considerations for magnets, mechanical aspects, and system operation.
Motor Properties for Configuration
Discusses corrosion, cooling, and air gap properties.
3. MOTOR CONFIGURATION
Housing Requirements & Mounting
Housing requirements, mounting factors, and thermal considerations.
3. MOTOR CONFIGURATION
Rotor Mounting and QTL Cooling
Specifics on rotor mounting and QTL motor cooling ring details.
3. MOTOR CONFIGURATION
Stator Mounting Specs (QTR)
Housing specifications for QTR 65/78 and QTR 1xx series.
3. MOTOR CONFIGURATION
QTL Series Housing Specifications
Housing specifications for QTL 210, 230, 290, 310, 385, 485 series.
3. MOTOR CONFIGURATION
Electrical Interface and Cable Specs
Details cable configurations, specifications, and protective earth.
3. MOTOR CONFIGURATION
Wiring Schemes Overview
Wiring schemes for different torque motor series.
3. MOTOR CONFIGURATION
Wiring Identification Tables
Tables identifying power and sensor cable wires for various series.
3. MOTOR CONFIGURATION
Temperature Sensor Types
Describes PTC, KTY, and PT1000 temperature sensors.
3. MOTOR CONFIGURATION
PTC & KTY Sensor Characteristics
Detailed characteristics and behavior of PTC and KTY sensors.
3. MOTOR CONFIGURATION
Accessories: Digital Hall Module
Information on the Digital Hall module accessory.
3. MOTOR CONFIGURATION
Digital Hall Module Configuration
Configuration and output filter for the Digital Hall module.
4. INSTALLATION
Installation Safety Precautions
Safety precautions for installation, magnetic forces, and electrical safety.
Installation Introduction
Motors are pre-assembled; handling and shim removal are important.
4. INSTALLATION
Preparation: Cleaning & Axial Attraction
Pre-installation steps including cleaning and axial attraction forces.
4. INSTALLATION
QTR Series Axial Attraction Forces
Graphs showing axial attraction forces for QTR series motors.
4. INSTALLATION
QTL Series Axial Attraction Forces
Details axial attraction forces for QTL series motors.
4. INSTALLATION
Radial Attraction Forces
Describes radial attraction forces between rotor and stator.
4. INSTALLATION
QTR Radial Attraction Graphs
Graphs illustrating radial attraction forces for QTR motors.
4. INSTALLATION
QTL Radial Attraction Graphs
Graphs showing radial attraction forces for QTL motors.
4. INSTALLATION
Mounting Options: Stator Clamping & Bonding
Discusses stator clamping force, bonding, and adhesive considerations.
4. INSTALLATION
Rotor Clamping & Bonding (QTR)
Details rotor clamping and bonding requirements for QTR series.
4. INSTALLATION
QTL Series Stator & Rotor Mounting
Mounting procedures for QTL series stators and rotors.
QTR Series Installation Process
General process for installing QTR motor rotor and stator.
4. INSTALLATION
Rotor in Stator Installation
Method for installing the rotor inside the stator.
Stator Over Rotor Installation
Method for installing the stator over the rotor.
4. INSTALLATION
QTL Assembly Installation Methods
Installation methods for QTL 210/290 and 230/310 motor assemblies.
4. INSTALLATION
Final Check & Electrical Connections
Final checks, general electrical remarks, powerlines, earth, polarization.
4. INSTALLATION
EMC Performance & Deinstallation
EMC performance guidelines and deinstallation procedures.
Additional Components & Coupling
Information on digital Hall modules and coupling torque motors.
5. OPERATION
Pre-commissioning & Configuring
Steps for pre-commissioning and configuring the motor system.
Testing Procedures
Procedures for testing end switches and PTC signals.
5. OPERATION
Operational Conditions
Ambient conditions and motor operational limits according to IEC standards.
6. TRANSPORT, STORAGE & DISMANTLING
Safety Rules & Transport Packaging
Safety rules for handling and transport, and packaging requirements.
6. TRANSPORT, STORAGE & DISMANTLING
Storage and Transportation Conditions
Recommends storage and transportation conditions according to IEC standards.
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