Tecnotion UC3 Series Manual

Tecnotion UC3 Series Manual

Ironless linear motor
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Summary of Contents for Tecnotion UC3 Series

  • Page 1 Ironless linear motor manual...
  • Page 2 [ INTRODUCTION ] A linear motor system is a part of a specific machine. Tecnotion’s Ironless linear motors are components that can be combined with numerous application devices. This manual is intended for technicians who want to construct a machine that includes a linear motor system.
  • Page 3: Table Of Contents

    Temperature Sensor 3.7.5 Temperature protection 3.7.6 PTC specification 3.7.7 Maximum operating temperature 3.7.8 NTC Characteristic 3.7.9 Polarization test ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TABLE OF CONTENTS...
  • Page 4: Before You Start ]

    Make a note of the serial number. This facilitates the brought within 1m of the magnet yokes. correspondence with the supplier. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 1 BEFORE YOU START...
  • Page 5 ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 1 BEFORE YOU START...
  • Page 6: Certification

    Please contact your local Tecnotion representative for more information. UXX9 UXX12 UXX18 Table 1.2: Overview of applicable standards per motortype ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 1 BEFORE YOU START...
  • Page 7: Motor Components ]

    Picture 2.2: A coil unit and magnet yoke Picture 2.1: A complete ironless linear motor system ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 2 MOTOR COMPONENTS...
  • Page 8: Additional Features

    Table 2.3: Bolts for coil unit and yoke UM,UL,UXA and UXX series Occasionally useful are: ■ Heat sink compound (optional) ■ Isopropanolwipes to clean mounting surfaces ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 2 MOTOR COMPONENTS...
  • Page 9: Installation ]

    Cleanroom cleaning For cleanroom applications Tecnotion products need to be cleaned additi- onally to remove dust particles. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 10: Cleaning Instructions

    Place the magnet yoke on the cleaned workstation. and cotton swab until the surface is cleaned to an acceptable level. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3...
  • Page 11: Installation

    Before mounting the Linear Motor, special attention must be paid tot the mounting surface of the motor. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 12: Requirements For The Mounting Surface

    11.5 +/- 0.1 0.05 124.8 16.5 +/- 0.1 ■ Alignment by hand during mounting Table 3.5: Installation tolerances U-series ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 13: Magnet Yoke Mounting

    Using a milled axial reference is advised for placement of the next tracks. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 14: Coil Unit Mounting Instructions

    ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 15: Power Lines

    The power cables are not suited for use in cable chains. yellow green Linear motor Slide Picture 3.9: Wiring scheme UF series ironless ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 16: Protective Earth

    For more information contact Tecnotion’s Application support team. The temperature cable consists of four wires. For wire color and function, see table 3.12. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 17: Ptc Specification

    Graph 3.14: Temperature dependence of the PTC-1k sensor. The sensor follows the 110°C 3.7.7 Maximum operating temperature characteristic Series Maximum operating temperature 800C UF, UM, UL, UXA, UXX 1100C ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 18: Ntc Characteristic

    T (ºC) (Ω) 1752 1258 Table 3.16: Scheme for obtaining a linear voltage signal from the NTC-sensor ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 19: Transportation

    -25°C to +55°C and a maximum rate of change of 20 C/hour Storage humidity 5 to 95%, relative humidity with no condensation Storage duration No limitation. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 3 INSTALLATION...
  • Page 20: Operation ]

    Simultaneously check whether the signal is detected by the amplifier. Check the presence of the PTC signal. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 OPERATION...
  • Page 21: Testing

    Starting up ■ Start the tuning with very low speeds. ■ Increase maximum speed if everything operates properly. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. CH 4 OPERATION...
  • Page 22: Appendix A Dimensions - Uc

    Digital Hall Module - UL Digital Hall Module - UXA/UXX APPENDIX D Vacuum Installation APPENDIX E Declarations ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. TABLE OF CONTENTS...
  • Page 23 214.5 24.7 214.5 DETAIL A 24.7 214.5 8.25 Optional: Digital Hall Module 8.25 8.25 24.7 214.5 8.25 ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS...
  • Page 24 24.7 16.5 8.25 DETAIL A 24.7 214.5 DETAIL A 11.75 18.5 8.25 7.75 (7.5 deep, 2x) ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. 49.5 AP A DIMENSIONS...
  • Page 25: Dimensions - Uf

    (11 deep, 2x) (11 deep, 2x) 13.35 10.5 (11 deep, 2x) 13,35 13,35 13,35 13,35 13,35 13,35 13,35 ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS...
  • Page 26: Dimensions - Um

    14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 22.45 14.5 22.45 22.45 22.45 22.45 22.45 22.45 ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS...
  • Page 27: Dimensions - Ul

    17 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 17 42 17 42 3.96 3.96 ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS...
  • Page 28: Dimensions - Uxa

               ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS      ...
  • Page 29: Dimensions - Uxx

                     ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP A DIMENSIONS...
  • Page 30: Appendix B Motor Cable Configuration

    * Not suitable for use in cable chains. Note: All cables are shielded (braided screen) ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP B MOTOR CABLE CONFIGURATION...
  • Page 31: Motor Cable Configuration

    ** * Carefull only the sensor cable is suitable for use in cable chains Note: All cables are shielded (braided screen) ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP B...
  • Page 32: Digital Hall Module - Uc

    HALL A GND HALL B GND Only one ground wire needs to be connected for proper grounding. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP C DIGITAL HALL MODULE...
  • Page 33: Appendix C Digital Hall Modules

    HALL A GND HALL C GND Only one ground wire needs to be connected for proper grounding. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP C DIGITAL HALL MODULE...
  • Page 34: Digital Hall Module - Um

    HALL A GND HALL C GND Only one ground wire needs to be connected for proper grounding. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP C DIGITAL HALL MODULE...
  • Page 35: Digital Hall Module - Ul

    HALL A GND HALL C GND Only one ground wire needs to be connected for proper grounding. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP C DIGITAL HALL MODULE...
  • Page 36: Digital Hall Module - Uxa/Uxx

    HALL A GND HALL C GND Only one ground wire needs to be connected for proper grounding. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP C DIGITAL HALL MODULE...
  • Page 37: Appendix D Vacuum Installation

    A ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP D...
  • Page 38 Table D4: Sensor cable wire identification For characteristics of PTC and NTC please see 3.7.6 PTC and 3.7.8 NTC. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP D VACUUM...
  • Page 39: Appendix E Declarations

    Tecnotion | www.tecnotion.com | sales@tecnotion.com APPENDIX E Declarations ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP E DECLARATIONS...
  • Page 40: Appendix F F / V Graphs

    UM6S UM9N 300Vdc 300Vdc 300Vdc 160Vdc 160Vdc 160Vdc 60Vdc 60Vdc 60Vdc v[m/s] v[m/s] v[m/s] ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F F / v GRAPHS...
  • Page 41 UL9N UL9S 300Vdc 300Vdc 300Vdc 160Vdc 160Vdc 160Vdc 60Vdc 60Vdc 60Vdc v[m/s] v[m/s] v[m/s] ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F F / v GRAPHS...
  • Page 42 1200 300Vdc 300Vdc 300Vdc 1000 160Vdc 160Vdc 160Vdc 60Vdc 60Vdc 60Vdc v[m/s] v[m/s] v[m/s] ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F F / v GRAPHS...
  • Page 43 1500 300Vdc 300Vdc 300Vdc 160Vdc 160Vdc 160Vdc 1000 60Vdc 60Vdc 60Vdc v[m/s] v[m/s] v[m/s] ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F F / v GRAPHS...
  • Page 44 300Vdc 300Vdc 160Vdc 160Vdc 160Vdc 2000 60Vdc 60Vdc 60Vdc 1500 1000 v[m/s] v[m/s] v[m/s] ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. AP F F / v GRAPHS...
  • Page 45: Glossary

    @ 100°C At continuous force the heat gain and dissipation in the coil is equal. For Tecnotion linear motors the mounting surface needs to be at 20°C. The thermal resistance for watercooling is 0.02K/W when combined with an aluminium heatsink.
  • Page 46 The resistance value in [Ohm] of one phase or winding of the coil. This value cannot be verified via the motor cables. The double excluding value will be measured because of the star point configuration of the phases / windings. cables ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. GLOSSARY...
  • Page 47 S type windings are optimised for higher speeds and / or lower busvoltages. The S type winding requires higher currents. The available forces are winding type independent. ©2016 Tecnotion BV - All rights reserved - The contents of this document are subject to change without prior notice. GLOSSARY...
  • Page 48 Tecnotion Poland Tecnotion USA Tecnotion Headquarters Tecnotion GmbH Tecnotion Rep. of Korea Twentepoort West 15 Elsenheimerstraße 59 Ul. Ryżowa 49 Seoul forest Halla Echo Valley 228 East 45th Street 7609 RD Almelo 80687 München 02-495 Warszawa 25, Ttukseom-ro 1-gil, New York...

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