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Panasonic MINAS-BL KP Series Reference Specifications

Brushless amplifier
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No. SX-DCT00221
Reference Specifications
Name: Brushless Amplifier MINAS-BL KP series
(Sink logic signal input type)
Model(Representative): MBEK083BCP
Issued on Apr.18. 2019
(Revised on
)
Industrial Device Solution Business Unit,
Industrial Device Business Division,
Industrial Solutions Company,
Panasonic Corporation
7-1-1 Morofuku, Daito-City, Osaka 574-0044, Japan
Phone:+81-72-871-1212
Fax :+81-72-870-3151

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  Summary of Contents for Panasonic MINAS-BL KP Series

  • Page 1 No. SX-DCT00221 Reference Specifications Name: Brushless Amplifier MINAS-BL KP series (Sink logic signal input type) Model(Representative): MBEK083BCP Issued on Apr.18. 2019 (Revised on Industrial Device Solution Business Unit, Industrial Device Business Division, Industrial Solutions Company, Panasonic Corporation 7-1-1 Morofuku, Daito-City, Osaka 574-0044, Japan...
  • Page 2 REVISIONS REVISION Date Page Signed NEWLY ISSUED Apr.18.2019...
  • Page 3: Table Of Contents

    10. Protective function ········································ 34 11. Troubleshooting ············································ 37 12. Conformance to overseas standard ··························· 38 13. Communication spec ········································· 41 14.Options ···················································· 62 15. Safety precautions ········································· 64 16. Other remarks ·············································· 69 17. Product lifespan ··········································· 70 Panasonic Corporation...
  • Page 4: Scope Of Application

    № SX-DCT00221 -1- 1. Scope of Application These specifications relate to the brushless Amplifier MINAS-BL KP series source logic signal input type. This product is for industrial use only and can’t be used for other uses eg home use. 2. Overview...
  • Page 5: Specification

    * Take the signal input (I1, I2 and so on) for Start and Stop basically. The power ON and OFF may cause short lifetime in the internal circuit. * Trip means that a protection circuit operates and stops. Panasonic Corporation...
  • Page 6 ※1 Trip means that a protection circuit operates and stops. ※Install the top and bottom properly, and provide a space of around 10 cm for heat dissipation When dealing with the product, please take measure against static electricity. Panasonic Corporation...
  • Page 7 • Install in an environment where the pollution degree around the product is 2 or less, such as putting it in a control panel with IP 54 or higher. Panasonic Corporation...
  • Page 8: Function Of Terminal

    CAUTION: To prevent unforeseen circumstances due to poor contact etc., install and wire so that no stress such as pulling is applied to the terminal block through the cable. 5.2 Grounding terminal ( ) Terminal for grounding the amplifier.(M4×2pieces) Fasten only one wire to one terminal. Fasten torque:0.8-1.2 N・m Panasonic Corporation...
  • Page 9 ■The connection cable(DV0P383**) for Digital key pad is needed to connect with the Digital key pad. (sold separately) ■The connection cable(DV0P383**) for Digital key and PC cable (DV0P4140) are needed to use RS232C communication control software「PANATERM for BL」. Panasonic Corporation...
  • Page 10 ■ Please separate the electric wire connected to the control circuit from the power line. ■ *2 It is the maximum length in our evaluation environment and it does not guarantee the operation in the customer’s use environment. Panasonic Corporation...
  • Page 11 (at Ic= 50 mA, Ta= 25 ℃) +5 V I1,I2,I3 1 kΩ I4,I5,I6 To directly drive the relay (RY) us- ing the output terminal (O1, O2 to GND), please insert a flywheel di- ode (FD). (See the figure below) O1,O2 Panasonic Corporation...
  • Page 12: Wiring

    Vcemax=30 Vdc In-motion signal*1 Icmax=50 mA *1 Function of input/output can be changed by the Digital key pad or PANATERM for BL. Default is shown. ※ The wiring of SER or I/O connector should separate from power line. Panasonic Corporation...
  • Page 13 As for use for control circuit such as control input terminal, use a relay for small signal (minimum guaran- tee current 1 mA or less) for preventing poor contact. <Reference example> Panasonic : DS type, HC type, OMRON: G2A type ●Control Circuit Switch...
  • Page 14: Parameter

    2: Combined block operation (3rd point + 4th point ) Enabled when you set Pr16 to "1". The 3rd block Start commanding of 4th point after this setting time elapses and command of 0~30000 setting 3rd point is completed. Enabled in unit of 2ms. Setting unit [ms] Panasonic Corporation...
  • Page 15 You can determine the response of position control. gain (The 2nd gain: When using gain switching, the 2nd gain 0~100 (the 2nd gain) is the gain in running.) The 2nd velocity loop gain 0~10000 You can determine the response of velocity loop. (the 2nd gain) Panasonic Corporation...
  • Page 16 Setting unit [pulse] 0: Required, 1: Not required (Position when power is turned on is the home.) 0~2 ○ Homing function 2: When homing is not completed yet, homing operation is executed by positioning start signal. Panasonic Corporation...
  • Page 17 7: 7 bits, no parity, stop bit 2 8: 7 bits, odd number parity, stop bit 1 9: 7 bits, odd number parity, stop bit 2 10: 7 bits, even number parity, stop bit 1 11: 7 bits, even number parity, stop bit 2 Panasonic Corporation...
  • Page 18 ・Pr6b, 6C, 6d, 6E, 6F, and 7F are read-only parameters. They cannot be changed. ・Parameters marked with ○ in the column of “effective after power resetting” become effective when power is turned off once and turned on again after about 10 seconds. They are not made effective just by changing. Panasonic Corporation...
  • Page 19: Operation Setting

    When run start is input after designation of point, the motor moves to any desired point. Point designation 1 Point designation 2 Runs to the 1st point. Runs to the 2nd point. Runs to the 3rd point. Runs to the 4th point. Panasonic Corporation...
  • Page 20 In-position signal, after completion of com- mand output, turns on when position error (difference between command position and actually reached position) is below setting of Pr38. ・ Operation instruction can be given to the motor only when in-motion signal is off. Panasonic Corporation...
  • Page 21 ・Changing the value of Pr22 “Sequential run maximum point number” allows the motor to keep moving in the order: the 1st point the 2nd point the 3rd point the 1st point ・・・even when block setting parameters are all “1” (when Pr22 = 3). Panasonic Corporation...
  • Page 22 ・When using block setting “2” and “1” together, it is enabled by setting the block setting parameter at “1” and setting the block timer at the 2nd point. (Operation at the 3rd point is started after completion of combined block opera- tion at the 1st point the 2nd point.) Panasonic Corporation...
  • Page 23 ・Operation instruction can be given to the motor only when in-motion signal is off. ・In jog operation, setting of Pr20 is applied to acceleration and deceleration pattern (linear and S-letter) as for acceleration. In deceleration, the pattern is linear irrespective of setting of Pr21. Panasonic Corporation...
  • Page 24 ・ Run signal can be given to the motor only when in-motion signal is off. ・ In homing operation, setting of Pr20 is applied to acceleration and deceleration pattern (linear and S-shape) as for acceleration. In deceleration, the pattern is linear irrespective of setting of Pr21. Panasonic Corporation...
  • Page 25 Starting point Be sure to set the homing direction so that homing operation is executed in the direction where home sensor is located. In this example, set “Pr41 Detects the homing direction in - direction”. Panasonic Corporation...
  • Page 26 (Pr47). When the offset is set to -100, the point which is moved 100 pulses in + direction as viewed from the edge of limit sensor in - direction is set to the home. (Set a value of plus and minus opposite to the desired travel direction as an offset.) Panasonic Corporation...
  • Page 27 Home resetting (Pr40 = 4) In this mode, the position where homing start signal is input is set to the home (0 position), and the motor does not run but homing operation is completed. Panasonic Corporation...
  • Page 28 - direction. Limit in - direction 13 Limit function is disabled when this signal is not used. Direction of homing, jog, and positioning command is all reversed 14 Direction switching while this signal is turned on. Panasonic Corporation...
  • Page 29 This signal turns on when torque reference above 100 is output. 5 Torque under restriction This signal turns on as long as torque is restricted. ・Logic of signal output can be inverted by polarity choosing parameter (Pr5E and 5F). Panasonic Corporation...
  • Page 30 Speed Actual speed The 2nd gain The 1st gain Gain The 1st gain Pr37 Note) It is not allowed to set switching time in changing from the 1st gain to the 2nd gain in the start of operation. Panasonic Corporation...
  • Page 31: Digital Keypad

    This switch is for changing parameter number mode and parameter setting DATA switch mode, and for saving parameter setting in EEPROM. SET ■ In teaching This switch is for changing point number mode and teaching mode, and for saving setting in EEPROM (nonvolatile memory built in the motor). Panasonic Corporation...
  • Page 32 Torque reference is a value based on a rated torque of 100. By calculating the load factor using this, it aims at the minimum motor burnout protection, and the accuracy can not be guaranteed. There is a different offset between the torque reference and the output torque depending on the motor. Panasonic Corporation...
  • Page 33 ∨ MODE MODE Right (position of 1) Left (position of 10) ... Displays rotation direction..Displays command status. r:Running in − direction. 0 :Stand still F:Running in + direction. :In Motion (BUSY) _:Stand still 0:Motor is free. Panasonic Corporation...
  • Page 34 <Note> Do not turn off power or disconnect the connection cable of digital keypad during operation such as "Initializing data of digital keypad", "Reading parameter into digital keypad", "Writing parameter to brushless motor", etc. Panasonic Corporation...
  • Page 35 (For about 30 seconds) (For about 30 seconds) (For about 10 seconds) on display on display on display r/min r/min r/min P.END P.END P.END Press STOP switch After complete this process, then setting change warning (CAU) occurs. So Execute trip reset. Panasonic Corporation...
  • Page 36 LED display LED display Example of LED display Example Description in the text Display on Digital key pad * LED display of "0" is available in two types. Example Display on Digital key pad Description in the text Panasonic Corporation...
  • Page 37: Protective Function

    10. Protective function What is protective function? ・ Brushless Amplifier MINAS-BL KP Series have various protective functions. When they are activated, the mo- tor stops under a tripping state, which turns off (opens) trip output.(Factory default) ・Trip detail is displayed only when the digital keypad (sold separately) is connected.
  • Page 38 65 for detail.) The motor trips when data is abnormal in Command execution executing an operation instruction (set- error E-rU Check the setting of parameter. ting speed is 0, and travel distance is (E-rU) 32767 rotations or more). Panasonic Corporation...
  • Page 39 Normal condition ‐‐‐‐‐ When any of protective functions marked with ∗ operates, trip reset by the procedure of 1 on page 45. Time characteristics of over load protection 1000 More than 200 W 100 W 50 W Torque reference Panasonic Corporation...
  • Page 40: Troubleshooting

    “PANATERM® for BL” (sold separately) to check the detail of trip. If the mo- tor is in failure, or any part is damaged, or in another case of malfunction, contact the Panasonic part- ner where you bought the product.
  • Page 41: Conformance To Overseas Standard

    ( 대상기종 : Brushless Amplifier ) (English translation) Distributors and users must understand that this product meet the electromagnetic compatibility requirements and is designed for industrial use (class A). Do not use the product in a residential area. (Application product: Brushless Amplifier) Panasonic Corporation...
  • Page 42 Be sure to ground the grounding terminal ( ) of brushless amplifier for preventing electric shock. Brushless amplifier is provided with two grounding terminals. Connect the grounding wire of brushless Grounding motor to the other one. Panasonic Corporation...
  • Page 43 Japan +81-49-283-7575 KK-CORP.CO.JP Japan +81-184-53-2307 Recommended Molded case circuit breaker(MCCB) Made by Sensata Technologies Japan Limited: For 3-phase IELH-1-111-63-5A-M For single phase IELH-1-11-63-5A-M (Rated current 5A, cutoff characteristics DELAY63)  Recommended cutoff characteristics: DELAY61-63 Contact: Sensata Technologies: http://www.sensata.com/ Panasonic Corporation...
  • Page 44: Communication Spec

    “PANATERM for BL”. [Example of connection] RS485 Host controller Device Number=01h(1) ・・・Max 31 units Brushless amplifier Brushless amplifier Brushless amplifier Brushless amplifier Device number Device number Device number Device number =81h(129) =82h(130) =83h(131) =84h(132) Panasonic Corporation...
  • Page 45 80h – 9Fh (80h for simultaneous transmission.) Set by Pr60 ・Modification of transmission parameters (Pr60 – 65) becomes effective when resetting the power supply of the motor. ・The transmission parameters can be changed by the digital keypad (sold separately) or RS485 communication. Panasonic Corporation...
  • Page 46 *9) Change becomes effective, when power is turned off once and turned on again after 10 seconds. *10) When the device number is set to 80h (128), change of parameter and request for status are ignored, therefore set to 81h (129) - 9Fh (159) normally. Panasonic Corporation...
  • Page 47 (2) Extension parameter (special command): 8103h - 81B0h These are parameters to get motor status or to give commands to the motor. Refer to P.76 “Communication command” for detail. Panasonic Corporation...
  • Page 48 When data is minus, it is converted by signed 16 bits. (e.g. In the case of -10, data is ASCII code of hexadecimal FFF6.) ::n the case of data transmission command, set XOR (logically inverted) value of each byte from STX to ETX. Panasonic Corporation...
  • Page 49 ・When requested data number (parameter address) is abnormal, '0000' as reading data ・Please use reading data after checking a data number (parameter number) ⑤Host →Amplifier (Result response) Amplifier ID Host ID ⑥Amplifier →Host (Communication completion response) Host ID Amplifier ID Panasonic Corporation...
  • Page 50 ①Host →Amplifier (Request for sending) Amplifier ID Host ID ②Amplifier →Host (Communication completion response) Host ID Amplifier ID ・The amplifier makes communication completion response because data is not requested from the host, and the status of amplifier has not changed. Panasonic Corporation...
  • Page 51 (03h) (69h) Host → (31h) (30h) (31h) (06h) Amplifier ← (01h) (30h) (31h) (38h) (31h) (04h) ⑤Request for sending Host → (01h) (38h) (31h) (30h) (31h) (05h) ⑥Transmission completion response Amplifier ← (01h) (30h) (31h) (38h) (31h) (04h) Panasonic Corporation...
  • Page 52 (Data in parenthesis is hexadecimal ASCII code.) $ P Host → (01h) (38h) (31h) (30h) (31h) (02h) (24h) (50h) (38h) (30h) (30h) (30h) (30h) Amplifier ← A Host → (30h) (30h) (41h) (03h) (0Ch) Amplifier ← (01h) (30h) (31h) (38h) (31h) (06h) Panasonic Corporation...
  • Page 53 (30h) (31h) (38h) (31h) (02h) (23h) Host → (01) (38) R Amplifier ← (52h) (38h) (30h) (34h) (30h) (30h) (30h) (30h) (31h) (03h) (7Dh) Host → (31h) (30h) (31h) (06h) Amplifier ← (01h) (30h) (31h) (38h) (31h) (04h) Panasonic Corporation...
  • Page 54 The amplifier does not make response in the meantime, therefore allow waiting time longer than a sec- ond. [Timing in power-on] Power ON Motor power supply Waiting time longer than 1 second Host→Motor Request for sending Communication Motor→Host established 800 ms Response Panasonic Corporation...
  • Page 55 EEPROM writing command by data number 81B0h. ・When run command is executed by I/O while parameter is being written by communication at the same time, enter the run command after receiving ACK response from the amplifier. The amplifier runs per the written parameter. Panasonic Corporation...
  • Page 56 ・Parameter address which is read out is sent by ‘80□□’. ・Parameter value is sent in 4 digits of ASCII code (P1, P2, P3, and P4) which is obtained by conversion from the data to hexadecimal. (e.g. 100 = ‘0064’, -100 = ‘FF9C’) Panasonic Corporation...
  • Page 57 Overload detection striction Homing completion In-motion In-position Trip output above is converted into hexadecimal and represented in ASCII code. Detail e.g.) Data value = 30h 30h 30h 41h = ‘000A’ = It is shown that it is running. Panasonic Corporation...
  • Page 58 Data value = 30h 42h 42h 38h = ‘0BBB’ = 3000 [r/min] Data value = 30h 35h 44h 43h = ‘05DC’ = 1500 [r/min] The value shall be positive at CCW rotation and negative at CW rotation. Panasonic Corporation...
  • Page 59 Therefore, if data of 8116h (pulse) should be read first, it is possible that wrong present position information before updating may be read out; so be sure to follow the reading order: 8115h (rotation number) → 8116h (pulse). Use for only monitoring function. ●#R: Present position response command Panasonic Corporation...
  • Page 60 × 288 + pulse. ・Target position in power-on is ‘0’. Target position when the motor trips is updated to the present position. When the motor is stopped halfway by stop command, the target position is updated to the stop position. Panasonic Corporation...
  • Page 61 Bit 1 Bit 0 I6 I5 I3 I2 I1 Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 35h = ‘0005’ = Indicates that I1 and I3 are on. Panasonic Corporation...
  • Page 62 Bit 0 M_FREE S_STOP H_STOP POINT2 POINT1 HOMING JOG_REV JOG_FWD POINT STEP Detail above is converted into hexadecimal and represented in ASCII code. e.g.) Data value = 30h 30h 30h 31h = ‘0001’ = Input signal I1 is on. Panasonic Corporation...
  • Page 63 ・When data value is other than ‘0000’ and ‘0001’, NAK is answered. ・Operation is the same for both $P command and $S command. ・When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. Panasonic Corporation...
  • Page 64 ・Operation is the same for both $P command and $S command. ・When amplifier ID is set to 80h (128), all connected amplifiers execute the command. However, no response is answered from the amplifier. ・Writing to EEPROM should be requisite minimum. (EEPROM endurance: approx. 100,000 write cycle.) Panasonic Corporation...
  • Page 65: 14.Options

    Industries Co. Ltd. DV0PM20042 3SUP-HU10-ER-6 three phase Surge absorber DV0P4190 R.A.V-781BWZ-4 single phase DV0P1450 R.A.V-781BXZ-4 three phase Noise filter for control DV0P1460 TDK Corporation ZCAT3035-1330 signals 14.5 Communication software Name Panaterm for BL Can be downloaded from our web site Panasonic Corporation...
  • Page 66 DIN rail attachment unit 14.7 Name Optional parts number DIN rail attachment unit DV0P3811 100 W or less) Panasonic Corporation...
  • Page 67: Safety Precautions

    (10) Confirm the direction of rotation before installing in the machine. (11) Install an external emergency stop device to shut down the main power source in any emer- gency. (12) When used in a clean room or the like, take measures against smoke and dust. Panasonic Corporation...
  • Page 68 Safety precaution in wiring Danger (26) Do not scratch the cable, apply excessive force, place heavy objects, or pinch it. (27) Do not use cables when immersed in water or oil. (28) Do not wire with wet hands. Panasonic Corporation...
  • Page 69 (42) Turn off the power when touching the motor connector. Caution (43) Do not constrain the output shaft of the motor. (44) Do not start / stop the brushless motor frequently using the electromagnetic contactor in- stalled on the main power supply side. Panasonic Corporation...
  • Page 70 (56) Stop operation by turning off the power immediately when an abnormality occurs. (57) Trip reset should be carried out after confirming the safety of the people and things around. (58) After the earthquake occurrence, it is necessary to confirm the safety. Panasonic Corporation...
  • Page 71 (64) Do not get on the product. Do not place heavy object on the product. (65) Do not give strong impact to the product. (66) Do not modify, disassemble or repair. (67) When disposing of the product, it should be treated as industrial waste. Panasonic Corporation...
  • Page 72: Other Remarks

    Please consider the tightening torque of the installation screw of the product appropriately 16.18 so as not to loosen or break, considering the strength of the screw to be used and the mate- rial of the installation destination. Panasonic Corporation...
  • Page 73: Product Lifespan

    The lifetime varies greatly depending on usage conditions. 17.2 Standard lifespan 17.2-1 Inrush current prevention circuit The expected life of the inrush current prevention circuit is about 20,000 times. How- ever, it depends on environmental conditions and usage. Panasonic Corporation...