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Panasonic MINAS-BL GP series Instructions Manual

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• Thank you very much for your
purchase of Panasonic product.
• Please read this instruction
manual carefully for proper use.
• In particular, be sure to read
Safety precautions (P.2 to 5)
before use for safety.
• Keep this manual with care after
reading, and read as necessary.
・This product is for industrial 　
　equipment. Don't use this 　　
　product at general household.
Be sure to give this Instruction manual to an end user.
<Contents>
Safety precautions ......................................2
Introduction .................................................6
Checking the model ....................................6
Name of part ...............................................8
Installation ..................................................9
Caution ..................................................... 11
Wiring .......................................................14
Test run .....................................................26
Assembling of gear head ..........................30
Maintenance/ inspections .........................31
Technical Instructions (Overall)
• Label of safety precaution is affixed to the product.
page
MINAS-BL GP series
Protective functions ..................................32
Parameter .................................................38
List of parameters .....................................46
Detail of parameters .................................47
Outline of PANATERM for BL ...................59
Example setting of motion pattern ............60
Communication.........................................68
Specifications ...........................................96
Options ...................................................102
List of peripheral equipments .................108
Cautions for proper use ..........................109
After-sale service (Repair) ......... Back cover
page

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Summary of Contents for Panasonic MINAS-BL GP series

  • Page 1: Table Of Contents

    Technical Instructions (Overall) MINAS-BL GP series • Thank you very much for your purchase of Panasonic product. • Please read this instruction manual carefully for proper use. • In particular, be sure to read Safety precautions (P.2 to 5) before use for safety.

  • Page 2: Safety Precautions

    Safety precautions Important The following explanations are for things that must be observed in order to Do not climb or stand on the Do not put your hands in the prevent harm to people and damage to property. brushless equipment. brushless amplifier.
  • Page 3 Safety precautions Important Arrange the phase sequense of the Transportation, wiring and Do not modify, dismantle or repair Be sure to turn off power when not checking must be performed with motor and wiring of the CS sensor. the product. using it for a prolonged time.

  • Page 4: Introduction

    Introduction/ Checking the model Checking the model After unpacking Checking the model of brushless motor • Make sure that the model is what you have ordered. Nameplate Motor type S1: Continuous rating C O N T. T O R Q U E N·...

  • Page 5: Name Of Part

    Name of part Installation Name of part Install the brushless motor and brushless amplifier properly for preventing failure and accident. Brushless motor Transport • Use caution enough in transporting the unit to prevent injury by drop or fall, and avoid O-ring (not provided on a round shaft model) damage to the equipment.

  • Page 6: Installation

    Installation Installation/ Caution Environmental condition Installation of brushless amplifier The amplifier is a vertical placement type. Install it vertically and provide at least Item Condition 10 cm space around it for ventilation. Brushless motor –10 ℃ to 40 ℃ (free from freezing) Ambient Brushless amplifier (1) When installing with screw...

  • Page 7: System Configuration And Wiring

    (minimum guarantee current 1 mA or less) for preventing poor contact. <Reference example> Panasonic: DS type, NK type, HC type, OMRON: G2A type • Control Circuit Switch When using a switch instead of relay, use one for minute current in order to prevent poor contact.

  • Page 8: Wiring

    Wiring Wiring Function of terminal Standard wiring diagram Connector for power supply (POWER) Connector on amplifier side: Part No. 5569-10A1-210 (Molex Inc.) or equivalent. • In case of 3-Phase 200 V External (mating connector: Housing 5557-10R-210, Terminal 5556PBTL) Brushless Connector regenerative amplifier for control...
  • Page 9 Wiring Connector for control signals (I/O) Input circuit Photo-coupler Connector on amplifier side: Parts No. S10B-PASK-2 (J.S.TMfg.,Co.,Ltd.) or equivalent. mating connector: Representative Housing PAP-10V-S, Internal Terminal SPHD-001T-P0.5 or SPHD-002T-P0.5 power supply Terminal Terminal Terminal function logic 1 kΩ Default Terminal explanation (+5 V) number symbol...

  • Page 10: How To Use Digital Key Pad (Option)

    How to use Digital key pad (option) Function of Digital key pad When switch is pressed, the setting change warning • Monitoring of rotation speed (actual speed) and load factor, etc. (CAU) is displayed, and the motor is stopped and tripped. •...
  • Page 11 How to use Digital key pad (option) Description of various modes Operation of the Digital key pad Displays rotation speed (actual speed), commanded speed, internal DC Basic operations Displays monitored details set by Pr7A Power-on voltage, load factor, torque, and present position on 5-digit LED. This mode is (see P.45).
  • Page 12 How to use Digital key pad (option) Monitor mode Teaching function Monitor display item can be changed after power is turned on and when monitor mode This motor allows two target position setting methods, one of which is setting by param- eter value, and the other is setting target position by actually operating the motor by use of display is on.
  • Page 13 How to use Digital key pad (option) Parameter copy function Data initialization Parameter reading Parameter writing Parameter copy function (Digital key pad ← → Brushless amplifier) can be used by Pr77. of Digital key pad (Amplifier Digital key pad) (Digital key pad Amplifier) •...

  • Page 14: Test Run

    Test run Inspection before Test run Operation panel Description of operation Switch LED display 1) Make sure that all wiring is correct. 2) Make sure that input power supply conforms to rating. 4.Teaching operation Press for 4 seconds Test run Flashing Procedure for test run using the Digital key pad is as follows: Shown here is the case of running at 300r/min in direction CW or CCW by use of teaching...

  • Page 15: Checking Load And Use Condition

    Checking load and use condition • Motor rotation speed: 3000 r/min or less. Check the use condition for extended use of the product. Particular use conditions may Unit: N ・ m lead to heating or damage to the shaft. Fully check use conditions, and use the motor in a Reduction Model name ratio...

  • Page 16: Assembling Of Gear Head

    Assembling of gear head Maintenance/ Inspections Assembling of gear head Maintenance/ Inspections • Preparation for assembling Routine maintenance and inspection are essential for proper and satisfactory operation of [1] Gear head applicable to the motor described in this instruction manual is MB8G □ BV the motor.

  • Page 17: Protective Functions

    Protective function What is protective function? List of protective functions • Brushless motors, brushless amplifier MINAS-BL GP series have various protective Display on Trip Protective functions. When they are activated, the motor stops under a tripping state, which turns the Digital...
  • Page 18 Protective function Display on Trip Display on Trip Protective Protective the Digital number Causes Countermeasure the Digital number Causes Countermeasure function function key pad (RS485) key pad (RS485) * Overcurrent The motor trips when the [1] Excessive acceleration/ Hardware limit The motor trips after homing Check the installation of sen- error...
  • Page 19 If the motor or amplifier is in failure, or any part is damaged, or in another assembled correctly. between motor and gear head, and case of malfunction, contact the Panasonic partner where you bought the product. their combination, and assemble them properly.

  • Page 20: Parameter

    Parameter Overview of parameter Effective Parameter after Setting Name of parameter Default Description power range Brushless amplifier of this series has various parameters that are used for adjusting or set- (Pr□□) resetting ting the features or functions of the motor. This section describes the purpose and function The 2nd You can set time taken for reaching the 2nd 1 to 30000 200...
  • Page 21 Parameter Effective Effective Parameter Parameter after Setting after Setting Name of parameter Default Description Name of parameter Default Description power range power range (Pr□□) (Pr□□) resetting resetting The 4th You can set the speed moving to the 4th Use the default setting normally. 0 to 4000 2000 setting speed point.
  • Page 22 Parameter Effective Effective Parameter Parameter after Setting after Setting Name of parameter Default Description Name of parameter Default Description power range power range (Pr□□) (Pr□□) resetting resetting When the gain switching mode is set to auto- You can set the detection time of bumping Bumping detection matic switching, after the output of instruc- 0 to 15000 100...
  • Page 23 Parameter Effective Effective Parameter Parameter after Setting after Setting Name of parameter Default Description Name of parameter Default Description power range power range (Pr□□) (Pr□□) resetting resetting RS485 communication You can assign functions to I1 through I4. ○ 10 to 1000 10 response time I1 function selection ○...

  • Page 24: List Of Parameters

    List of parameters Detail of parameters List of parameters Detail of parameters Figures displayed on the 7 segment display of the Digital key pad are shown below. Operation setting • Positioning operation This Brushless amplifier can save positioning information for a maximum of 4 points (the 1st to the 4th point), and allows operation by use of I/O interface.
  • Page 25 Detail of parameters [2] Sequential run (using sequential run start signal) • Block operation Set Pr50 to 53 as follows, and assign the function of signal input. This motor allows continuous positioning to more than one point by single operation in- Of signal inputs 1 to 4 (I1 to I4), set the input parameter used for run start at “9”...
  • Page 26 Detail of parameters • Jog operation When the 1st point (or the 3rd point) is set by absolute travel, if the motor passes the position designated by parameter, the motor speed changes to the speed set by the 2nd The motor runs in one direction at a specified speed as long as the signal is on. point (or the 4th point), and the motor runs to the target position.
  • Page 27 Detail of parameters • Homing operation (1) Change the homing start signal (or run start signal (when Pr48 is 2)) from contactoff to the status of connection to GND (on). It activates operation. Even when homing In order to establish the reference position of motor, homing operation is always required for positioning operation.
  • Page 28 Detail of parameters e.g. 2: When homing consists of home sensor only. Limit sensor homing (Pr40 = 2) Mechanical end Homing direction(−) e.g. : When “Pr41 Detects the homing direction in − direction” is set. Coordinate system(+) Homing direction(−) Coordinate system(+) Home sensor −...
  • Page 29 Detail of parameters Signal Input and Signal Output Choosing Function Function Assignment Description of function number function • Signal input choosing function Make wiring so that the signal turn on any time. If the input is　 Function can be assigned to signal input I1 to I4 by Pr50 to 53. Limit in –...

  • Page 30: Outline Of Panaterm For Bl

    Detail of parameters Outline of PANATERM for BL Outline of PANATERM for BL Gain switching function You can switch the gain parameter automatically while the motor is in run-command and is Communicating software “PANATERM for BL” (download from our web site) can do the at standstill.
  • Page 31 Example setting of motion pattern Indicates only the point changed from default setting. Indexing (feeding by fixed length) [Parameter setting] (Parameter marked with * is effective after power resetting.) • When feeding by fixed length of travel Parameter Remarks Function Name of parameter Setting □□...
  • Page 32 Example setting of motion pattern Indicates only the point changed from default setting. Reciprocating [Parameter setting] (Parameter marked with * is effective after power resetting.) • When executing reciprocating run between fixed positions Parameter Remarks Function Name of parameter Setting □□...
  • Page 33 Example setting of motion pattern Indicates only the point changed from default setting. Automatic reciprocating [Parameter setting] (Parameter marked with * is effective after power resetting.) • When executing fixed reciprocating sequence operation with single run start signal Parameter Remarks Function Name of parameter Setting...
  • Page 34 Example setting of motion pattern Indicates only the point changed from default setting. Door opening/closing [Parameter setting] (Parameter marked with * is effective after power resetting.) • When executing reciprocating Parameter operation between 2 points • Coordinate system + direction depends on configuration of gear Remarks Function Name of parameter...

  • Page 35: Communication

    Communication Communication Interface of connector for communications unit Overview of communication Equivalent to SN75176 Brushless amplifier 1 (81h) Host (01h) With the upper host controller, which can be connected with 31 brushless amplifiers at Connector (SER) RS485 RS485 the maximum via serial communication conforming to RS485, enables the following: RS485 RS485 1.
  • Page 36 Communication List of data number related to communications Range of Address Pr No. Parameter name Default Function/Description setting 1) Communication parameter Protocol timeout is the time allowed from reception of a character code to reception Range of Address Pr No. Parameter name Default Function/Description of the next one in communication.
  • Page 37 Communication Senders address: Set the address of communication sending source (self) in ASCII 2 Transmission sequence bytes. • Handshake code Host ID 01h (01) to 1Fh (31) For line control, following codes are used: Amplifier ID 81h (129) to 9Fh (159) Name Code Functions Description...
  • Page 38 Communication • Transmission procedure Host ID Amplifier ID $P/$S: Data writing/Parameter writing command ENQ: Request for sending (1) Host → Amplifier (Data writing) When request for sending is sent to the amplifier, response data changes depending on ETX BCC the status of amplifier. Response data is returned in the priority order below: Data number Data Amplifier ID...
  • Page 39 Communication See “$R: Data reading/Parameter reading command” on P.74. Example of data communication • When power is turned on 3. When the status of amplifier changes Communication data is shown below in chronological order when request for sending is (1) Host → Amplifier (Request for sending) executed in power-on for the amplifier.
  • Page 40 Communication • Example of trip reset • Example of reading parameter (reading data) Shown below is communication data in chronological order when executing trip reset. In reading data, reading request is emitted to the amplifier, and then request for sending This is an example where trip reset of all amplifiers connected by host ID = 01h (1).
  • Page 41 Communication Communication timing Communication command Data number Applicable command on host side Description T1 or above T1 or above 8000h to 807Fh $P/$S/$R Parameter 8103h Amplifier status Host Amplifier 8104h Model code 1 Request ACK/NAK 8105h Model code 2 for sending 8110h Rotation speed (actual speed) Amplifier...
  • Page 42 Communication • $S: Parameter writing command (with EEPROM writing function) 8103h: Amplifier status Received data (Host → Amplifier) • $R: Status reading request command P4 ETX BCC Received data (Host → Amplifier) Amplifier ID Host ID Command Parameter address Parameter value ETX BCC •...
  • Page 43 Communication 8104h: Model code 1, 8105h: Model code 2 8112h: Internal DC voltage • $R: Model code reading request command • $R: Internal DC voltage reading request command Received data (Host → Amplifier) Received data (Host → Amplifier) ETX BCC ETX BCC Amplifier ID Host ID...
  • Page 44 Communication 8115h: Present position (rotation number), 8116h: Present position (pulse) • #R: Target position response command Transmission data (Amplifier → Host) • $R: Present position reading request command D4 ETX BCC Received data (Host → Amplifier) Host ID Amplifier ID Command Data number Data value...
  • Page 45 Communication • #R: Input terminal status response command 8180h: Run command Transmission data (Amplifier → Host) • $P/$S: Run command D4 ETX BCC Received data (Host → Amplifier) Host ID Amplifier ID Command Data number Data value D4 ETX BCC •...

  • Page 46: Conformance To Ec Directive And Ul Standard

    Communication Conformance to EC directive and UL standard EC Directives 8190h: Trip reset The EC directives apply to all such electronic products as those having specific functions • $P/$S: Trip reset command and directly sold to general consumers in EU countries. These products are required to Received data (Host →...
  • Page 47 Conformance to EC directive and UL standard Configuration of peripheral equipment List of compatible peripheral equipment Optional parts Manufacturer's ・ 100 V system: Single phase 100 V to 120 V ± 10%, 50/60 Hz Part name Qty. Manufacturer number (option) parts number 200 V system: Single phase 200 V to 240 V ±...

  • Page 48: Specifications

    Conformance to EC directive and UL standard Specifications • Brushless motor specifications Surge absorber Item Specifications • DV0P4190 Flange size [Unit: mm] 80 mm sq. 90 mm sq. ø4.2±0.2 Circuit diagram Motor model No. MBMU5AZAB MBMU9A1AB MBMU9A2AB MBMU1E1AB MBMU1E2AB Motor rated output (W) Voltage for 100 V/200 V for 100 V...
  • Page 49 Extreme temperatures are permissible only for short period such as during transportation. Speed control range 30 to 4000 r/min (Speed ratio 1:133) Allowable motor cable Storage Up to 10 m (Panasonic option cable) 20 to 85%RH (free from condensation) humidity extension length Protection level 115%/ Overload protection time characteristics 150% 60 sec <Note>...
  • Page 50 Specifications • Speed-torque characteristic Dimensions 　[Unit: mm] MBEG5A1BCP MBMU5AZ * * MBEG9A1BCP MBMU9A1 * * • Motor MBEG5A5BCP MBMU5AZ * * MBEG9A5BCP MBMU9A2 * * 50 W Grounding terminal. 50 W 100V 90 W 100V (M4 ring terminal) Torque Torque [N·m] [N·m] Connector...
  • Page 51 Specifications Dimensions 　[Unit: mm] • Gear head • Brushless amplifier (For 50W motor, sold separately) • Reduction gear ratio in • Reduction gear ratio is available in *41(46) 6 types: 5, 10, 15, 20, 30, and 50. 26.5 Nameplate -0.030 Key dimension -0.030 •...

  • Page 52: Options

    Connect the digital key pad connection cable (25) (54) This 14-pin connector is used for different series. [Unit: mm] Communication software PANATERM for BL Can be downloaded from our web site, free of charge. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html － 102 － － 103 －...
  • Page 53 Options • Power cable (single phase 100 V, 200 V) with connector I/O connector kit Optional parts number Length (L) Optional parts number Name Manufacturer’s parts No. Qty. Manufacturer Note DV0PM20077 Connector PAP-10V-S Fits to DV0PM20070 J.S.T Mfg.Co.,Ltd. 2000±200 I/O connector Connector pin SPHD-002T-P0.5 •...
  • Page 54 Options DIN rail attachment unit Reactor Optional parts number Fig.1( for 3-phase power supply) Fig.2 (for single phase power supply) DV0P3811 2-M4, bar ring (for mounting) Mounting plate (Mounting pitch) (Mounting pitch) Amplifier mounted to DIN rail Rail stopper [Unit: mm] •...

  • Page 55: List Of Peripheral Equipments

    Options Cautions for Proper Use List of Peripheral Equipments Cautions for Proper Use • Practical considerations for exporting the product or assembly containing the product Peripheral When the end user of the product or end use of the product is associated with military Manufacturer Tel No.

  • Page 56: After-Sale Service (Repair)

    Pursuant to at the directive 2004/108/EC,article 9(2) Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15,22525 Hamburg,F.R.Germany For your records: The model number and serial number of this product can be found on either the back or the bottom of the unit.

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