Table Of Contents - FULTON VSRT Series Installation And Operation Manual

Section 1: Safety & Warnings ...................................................................................................................1-1
Introduction ............................................................................................................................................................................................. 1-2
Receiving Inspection ............................................................................................................................................................................ 1-2
General Warnings, Cautions and Notes ..................................................................................................................................... 1-2
Steam Boiler Systems Warnings and Cautions ....................................................................................................................... 1-6
Section 2: Installation ...........................................................................................................................2-1
Product Overview .................................................................................................................................................................................. 2-2
Massachusetts Installations .............................................................................................................................................................. 2-2
Placement & Rigging............................................................................................................................................................................ 2-2
Clearances & Serviceability ............................................................................................................................................................... 2-2
Equipment Ventilation & Combustion Air Requirements ................................................................................................2-16
Utilities.......................................................................................................................................................................................................2-17
Electrical Supply ...................................................................................................................................................................................2-18
Water Chemistry ...................................................................................................................................................................................2-18
Steam Outlet ..........................................................................................................................................................................................2-19
Water Supply ..........................................................................................................................................................................................2-19
Piping Specifications ..........................................................................................................................................................................2-21
Insulation .................................................................................................................................................................................................2-25
System Interfaces .................................................................................................................................................................................2-25
Assembly of Fulton Multi-Skid Engineered Systems ..........................................................................................................2-28
Stack & Flue Connections ................................................................................................................................................................2-28
Venting Terminations .........................................................................................................................................................................2-30
System Piping Testing ........................................................................................................................................................................2-31
Before Leaving the Installation ....................................................................................................................................... 2-31
Section 3: Operation .............................................................................................................................3-1
Start-Up Preparation & Installation Review............................................................................................................................... 3-2
Start-Up Service ...................................................................................................................................................................................... 3-2
Prepare for Initial Start-Up..................................................................................................................................................................3-2
Perform Boil-Out .................................................................................................................................................................................... 3-2
Sequence of Operation: Gas Fired Burners ............................................................................................................................... 3-3
Flame Programmers ............................................................................................................................................................................. 3-4
Siemens Linkageless Modulation...................................................................................................................................................3-4
Commissioning the Unit....................................... ................. ............................................................................................................3-5
Operating Controls ............................................................................................................................................................................... 3-7
Burner Settings ....................................................................................................................................................................................... 3-7
Pressure Modulation Controller ...................................................................................................................................................... 3-7
Cycle Testing ...........................................................................................................................................................................................3-11
Daily Start-Up ........................................................................................................................................................................ ..3-11
Daily Shutdown.....................................................................................................................................................................3-11
Section 4: Maintenance & Troubleshooting ...................................................................................4-1
Procedure for Cleaning Water Probes .......................................................................................................................................... 4-2
Flame Scanner Adjustments for Fulton Gas Fired Steam Boilers ................................................................................... 4-2
Recommended Daily Maintenance Schedule ......................................................................................................................... 4-3
Recommended Weekly Maintenance Schedule .................................................................................................................... 4-4
Recommended Monthly Maintenance Schedule ................................................................................................................. 4-4
Recommended Semi-Annual Maintenance Schedule........................................................................................................ 4-5
Recommended Annual Maintenance Schedule .................................................................................................................... 4-8
After All Repairs or Maintenence ................................................................................................................................................... 4-8
Assembly Drawings and BOMs ....................................................................................................................................................... 4-8
Troubleshooting ..................................................................................................................................................................................4-22

Table of Contents