Eaton H-Max Series Installation Manual
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Eaton H-Max Series Installation Manual

Adjustable frequency drive
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Summary of Contents for Eaton H-Max Series

  • Page 3 The information, recommendations, descriptions, and safety notations in this document are based on Eaton Electrical Inc. and/or Eaton Corporation’s (“Eaton”) experience and judgment, and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted.
  • Page 4 H-Max Series Adjustable Frequency Drive H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 5: Table Of Contents

    Dimension Drawings ..........H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 6 Wiring the AFD ............H-Max Series Adjustable Frequency Drive ........
  • Page 7 H-Max Series Open Drives ........

  • Page 11: Introduction

    Motor reactor, dv/dt filter, sine-wave filter Motor protection; thermistor Cable lengths, motor cables, shielding (EMC) Motor and application, parallel operation of multiple motors L1 L2 L3 PE on a frequency inverter, bypass circuit; DC braking PE U H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 12 Electrical Power Network Input Connection and Configuration Input Voltage and Frequency The H-Max series frequency inverters can be connected and The standardized input voltages (IEC 60038, VDE017-1) for operated with all control-point grounded AC power networks energy suppliers (EVU) guarantee the following conditions at (see IEC 60364 for more information).
  • Page 13 Compensation on the power supply side is not required for the direct connection of greater power ratings, deviations H-Max series frequency inverters. From the AC power from the ideal voltage form and asymmetrical voltages can supply network, they take on very little reactive power of the be caused in three-phase AC power networks.

  • Page 17: Assignment Of Frequency Inverters To Example Motor Circuit

    2474 min Motor frequency 50 Hz 50 Hz 87 Hz Notes Star connection: 400V, 50 Hz. Delta connection: 230V, 50 Hz. Delta connection: 400V, 87 Hz. Note the permitted limit values of the motor. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 20: System Overview

    Three-phase asynchronous motor, variable speed control of three-phase asynchronous motor for assigned motor shaft power values (P 2 ): HMX32: 0.55–90 kW (230V, 50 Hz) or 0.75–125 hp (230V, 60 Hz) HMX34: 1.1–160 kW (400V, 50 Hz) or 1.5–250 hp (460V, 60 Hz) DC link—chokes, to minimize current harmonics H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 22: Proper Use

    (bypass) ● Observe the technical data and connection requirements. For additional information, refer to the equipment nameplate or label at the frequency inverter, and the documentation. Any other usage constitutes improper use. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 23: Storage

    This information can also be found on the cover of the control terminals. Information concerning the guarantee can be found in the Eaton General Terms and Conditions of Sale. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 24: H-Max Series Overview

    Make sure that the part number indicated on the nameplate corresponds with the catalog number on your order. The H-Max Series AFD has met a stringent series of factory If shipping damage has occurred, please contact and file a quality requirements before shipment. It is possible that claim with the carrier involved immediately.

  • Page 26: Catalog Number Selection

    All boards are varnished (conformed coated). Corrosion resistant. Battery included in all drives for real-time clock. Three year lifetime. Keypad kit includes HOA bypass. Keypad kit includes HOA, back reset for Europe application. EMI/RFI filters included. DC link choke included. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 27: Power Ratings And Product Selection

    HMX32AG0112_-N 12.5 10.9 HMX32AG0122_-N 16.1 15.2 12.5 HMX32AG0182_-N 21.7 HMX32AG0242_-N 27.7 HMX32AG0312_-N 43.8 HMX32AG0482_-N HMX32AG0622_-N 18.5 HMX32AG0752_-N 82.1 HMX32AG0882_-N HMX32AG1052_-N HMX32AG1402_-N HMX32AG1702_-N HMX32AG2052_-N HMX32AG2612_-N HMX32AG3102_-N Note For sizing reference, full-load motor running currents—UL508C. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 28: Nema Type 1/Ip21 Or Nema Type 12/Ip54

    100.6 HMX34AG1052_-N 139.4 HMX34AG1402_-N 166.5 HMX34AG1702_-N HMX34AG2052_-N HMX34AG2612_-N HMX34AG3102_-N H-Max Series Adjustable Frequency Drive Option Boards Assigned to Option Board Control Part Number Module Slot: Description XMX-IO-B1-A D or E Expanded 6 digital output—two outputs are programmable as digital inputs or outputs...

  • Page 32: Installation Requirements

    (UL recognized, IEC 60269-4) ● Refer to the following tables for cable sizing guidelines gS (IEC 60269-4) ● ● Consult with Eaton Electrical for further information on fusing North America 208–240V Page 43 requirements. North America 380–480V Page 44 All other International 380–600V...

  • Page 33: Power Connection Tightening Torque

    Less than 164 ft (50 m) 1 ft (0.3m) 328 ft (100m) Less than 657 ft (200 m) 3 ft (3.3m) 493 ft (150m) 657 ft (200m) 657 ft (200m) 657 ft (200m) H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 34: Input Power And Motor Cable Stripping And Wire Lengths

    140–205 460 Vac 100–150 — 140–205 230 Vac 100–125 75–90 261–310 11.61 11.61 11.61 11.61 (28) (295) (28) (295) (28) (295) (28) (295) 400 Vac — 132–160 261–310 460 Vac 200–250 — 261–310 H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 35: Cable Routing

    Page 23. Wiring the AFD H-Max *Dedicated Dedicated Ground Ground U/T 1 V/T 2 W/T 3 Incoming Optional Utility Motor Power *Conduit Only Does Not Represent Ground. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 36 Add attachable grounding clamps (qty 2), one on each side of drive. Pass motor, input power wires/cables through base wiring plate. If shielded cable is used, connect the shields of input power and motor cables shields to ground. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 37 Control Wiring Wire the control terminals following the details for the specific option boards shown on the following pages. Note: For ease of access, the board terminals blocks can be unplugged for wiring. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 38: Control Board

    125 Vdc/0.4A RO2 Drive Run RO3 Fault Terminal Block Layout 24 Vdc AO1+ 24 Vdc RS 485 RS 485 DI1 6 Data Data+ AI1+ AI2+ 24 Vdc DI1 6 Factory Jumper External Interlock H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 40: Emc Installation

    Avoid using painted surfaces (anodized, chromized). An voltage source (PES). overview of all EMC measures is provided in the figure on Page 31. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 44 The frequency inverter must always be connected to the inverter) ground potential via a grounding cable (PE). PE: connection for protective ground (reference ● potential). PES with mounted cable routing plate for shielded cables H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 48: Checking The Cable And Motor Insulation

    Check the input power cable insulation as follows: Disconnect the input power cable from terminals L1, L2 ● and L3 of the H-Max Series drive and from the utility line feeder Measure the insulation resistance of the input power ●...

  • Page 49: Technical Data

    208–240V: 4500m (TN and IT systems) 380–480V: 4500m (TN and IT systems) Voltage for I/O signals: Up to 2000m: Allowed up to 240V 2000–4500m: Allowed up to 120V Corner-grounding: Up to 2000m only H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 50 Supply voltage 480V: Trip limit 421V Earth fault protection Mains supervision Motor phase supervision Overcurrent protection Unit overtemperature protection Motor overload protection Motor stall protection Motor underload protection Short-circuit protection of 24V and 10V reference voltages H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 51: Standard I/O Board

    Resolution 0.1%, accuracy ±2% Selection V/mA with DIP switches Short-circuit protected 24V auxiliary input voltage Can be used as external power backup for the control unit RS485 Differential receiver/transmitter Set bus terminal with DIP switches RS485 H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 52: Relay Board 1

    This is to prevent welding on the relay contacts. Refer to standard EN60204-1, section 7.2.9. Relay board with two change-over contact (SPDT) relays and a PTC thermistor input. 5.5 mm isolation between channels. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 53: Cable Power And Motor Wiring Guidelines

    Note: If power cubes are used, a UL recognized Type T fuse is recommended. Based on maximum environment of 104°F (40°C). If bypass is used, a UL recognized Type T fuse is recommended. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 54: North America Cable And Fuse Sizes-380-480 Vac Ratings

    Note: If power cubes are used, a UL recognized Type T fuse is recommended. Based on maximum environment of 104°F (40°C). If bypass is used, a UL recognized Type T fuse is recommended. H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...

  • Page 55: International Cable And Fuse Sizes 380-480 Vac Ratings

    Note: If power cubes are used, a UL recognized Type T fuse is recommended. Based on maximum environment of 104°F (40°C). If bypass is used, a UL recognized Type T fuse is recommended H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 65 Appendix C FS8 Dimension Drawing IP2154 Flange Mount H-Max Series Adjustable Frequency Drive MN04008005E—September 2011...
  • Page 72 Document ID: Eaton is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.
  • Page 74 REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited...
  • Page 75 Key Parameters related to proper IntelliPass Bypass operation ......... . .44 INTELLIPASS/INTELLIDISCONNECT TECHNICAL INFORMATION H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 76: General

    HP ranges from 1 to 75hp. Both UL Type 1,12 and Type 3R enclosures are available along with several factory wired power and plug in options. Catalog/Style Numbering Eaton HMAX IntelliPass and IntelliDisconnect Catalog Number Matrix HMX 011 Product: Software Options:...

  • Page 78: Identification

    Volts Current Drive Size Standard Enclosure 3R and Oversize Type 1/12 Enclosure type 1/12 10.6 Size 4 480Y/277 16.7 24.2 30.8 15.2 Size 5 480Y/277 46.2 480Y/277 Size 6 59.4 74.8 Size 7 H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 80: Components

    Identifi cation Components IPass and IDisc Typical Component locations. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 81: Factory Wired Options

    This option cannot be used with IS Isolation switch or P6 isolation contac- tor options. See IntelliDisconnnect or Typical IntelliPass schematic. Hp Rating and Fuse Rating (A) 208 V Fuse 230 V Fuse 460 V Fuse H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 86: Pe-Drive Output Contactor

    Drive, Off or Bypass operation. However, depending on the setting of the thermostat, the internal heat generated by the system when in operation should be enough to turn off the heater. Generally the heater requires no maintenance since the fan bearings are permanently lubricated and sealed. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 88: L3/L4-Hmax Pilot Lights

    The motor may not be rotating if commanded at zero speed. The amber light indicates the system has been commanded to run in bypass. The bypass contactor should be energized and the motor running across the line. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 89: Plug In Options

    Aux NO, NC Contact, B/C frame Top Mount IDisc XTCEXFAC11 Aux NO, NC Contact, B/C frame Top Mount IDisc XTCEXFAG11 Aux NO, NC Contact, D/F/G frame Top Mount IDisc XTCEXFAG11 Aux NO, NC Contact, D/F/G frame Top Mount H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 90: Optional Plug In Pcbs

    Do not pass ropes or cables through the lifting eyes as sharp edges may cause excessive wear and possible failure. • Select or adjust rigging lengths to compensate for unequal weight distribution of the load to keep unit in the upright • position. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 91: Dimensions And Mounting

    Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 92 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 93 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 94 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 95 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 96 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 97 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 98: Wiring

    Do not run control wires in same conduit as input power or motor wires Two grounding points are provided, input ground and output ground Ground unit properly – improper grounding could damage the unit H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 105: Conduit Plates

    Wiring Conduit plates Enclosure Standard Sizes 4-7 have removable top and bottom conduit plates to make wiring and conduit connections easier. See Dimension and Mounting section for access areas. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 107 30.8 XTPR032DC1 25-32 15.2 XTPR016DC1 10-16 XTPR025DC1 16-25 XTPR032DC1 25-32 480Y/277 XTPR016DC1 10-16 Hexagon socket- XTPR025DC1 16-25 head spanner XTPR032DC1 25-32 46.2 XTPR050DC1 40-50 XTPR050DC1 40-50 480Y/277 XTPR040DC1 32-40 XTPR050DC1 40-50 XTPR058DC1 50-58 H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 112: Initial Power Up - Intellipass And Intellidisconnect

    Start Guide MN04008005E or Application Manual MN04008006E for more information. The only exception is if the M1 Manual Bypass option is supplied, this option can override the Drive logic and can start the motor in Bypass immediately. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 113: Drive Mode

    Fieldbus. The user can toggle between Bypass and Drive modes by pressing the keypad Bypass button or the TB inputs. Once in the Bypass mode, the start command can be given through any control place (I/O, Keypad, and Fieldbus) in the same manner as starting in the Drive mode. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 114 When the Drive goes to Auto Bypass, the keypad displays “Going into AutoBypass” for 10 seconds. After the delay, the Drive goes to the Bypass mode and starts the motor (the run command must still be present). H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 115: Hoa Control- Intellipass

    Keypad, I/O Terminal, I/O 3-wire & Fieldbus Ctrl. For the Drive mode, the Speed set point the selections are: Keypad Ref, Fieldbus, AI1, AI2, AI1+AI2, & PID1 (if PID is activated). See Quick Start Guide MN04008005E or Application Manual MN04008006E for more information. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...

  • Page 116: Key Parameters Related To Proper Intellipass Bypass Operation

    Voltage Available current 240 Vac, 480Y/277 Vac 65,000 A 480 Vac 65,000 A Intellidisconnect” Short Circuit Rating Frame Voltage Available current Breaker/Disconnect 240 Vac, 480Y/277 Vac 65,000 A 480 Vac 65,000 A HFDMP H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 117 IntelliPass/IntelliDisconnect Technical information H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013...
  • Page 118 IntelliPass/IntelliDisconnect Technical information All trademarks are property of their respective owners.
  • Page 120 The information, recommendations, descriptions, and safety notations in this document are based on Eaton Electrical Inc. and/or Eaton Corporation’s (“Eaton”) experience and judgment, and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted.

  • Page 131: H-Max Technical Data

    Installation Manual MN040029EN H-Max Installation Manual Addendum Effective February 2017 H-Max Technical Data Description Attribute Specification Mains connection Input voltage U 525-600V, -10 to 10% Input frequency 50-60 Hz, -5 to 10% Connection to mains Once per minute or less Starting delay 6s (FS5 to FS6);...

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