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Effective June 2009 9000X AF Drives Supersedes October 2007 User Manual...
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June 2009 Important Notice – Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
9000X AF Drives User Manual June 2009 List of Figures Figure 2-1: Mounting Space Requirements........
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9000X AF Drives User Manual June 2009 List of Figures (Continued) Figure A-6: Power Loss as Function of Switching Frequency — 75 – 125 hp 480V ............
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Figure D-1: 9000X Series Option Boards ........
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Table D-3: 9000X Spare Units ..........Table D-4: Replacement Parts — 9000X Drives, 208 – 240V ..... . .
9000X AF Drives User Manual June 2009 Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.
9000X AF Drives User Manual June 2009 Warnings and Cautions Read this manual thoroughly and make sure you understand the procedures before you ® attempt to install, set up, or operate this Cutler-Hammer SVX9000/SPX9000 Adjustable Frequency Drive from Eaton’s electrical business.
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CAUTION Any electrical or mechanical modification to this equipment without prior written consent of Eaton will void all warranties and may result in a safety hazard in addition and voiding of the UL listing. CAUTION Install the SVX9000/SPX9000 drive on flame-resistant material such...
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9000X AF Drives User Manual June 2009 CAUTION Install the SVX9000/SPX9000 drive on a perpendicular surface that is able to support the weight of the drive and is not subject to vibration, to lessen the risk of the drive falling and being damaged and/or causing personal injury.
If shipping damage has occurred, please contact and file a claim with the carrier involved immediately. If the delivery does not correspond to your order, please contact your Eaton representative. Note: Do not destroy the packing. The template printed on the protective cardboard can be used for marking the mounting points of the SVX9000/SPX9000 AF Drives on the wall or cabinet.
9000X AF Drives User Manual June 2009 Open SVX9000/SPX9000 Catalog Numbers Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System S V X 0 0 7 A 1 - 4 A 1 B 1 Product Expansion Slots 3 through 5 • Option boards be selected from left SVX = SVX Industrial Drive to right, in alpha-numeric order.
9000X AF Drives User Manual June 2009 Chapter 2 — Mounting The SVX9000/SPX9000 drive may be mounted side-by-side or stacked vertically, as outlined in the following section. Space Requirements To ensure proper air circulation and cooling, follow the guidelines below.
9000X AF Drives User Manual June 2009 Environmental Requirements Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for any storage or operating situation. Table 2-2 specifies the minimum airflow required in the area where the drive will be mounted.
An RK fuse is an acceptable component. For maximum protection Eaton recommends a Class T fuse. Input line cable and line fuses must be sized in accordance with Tables 3-2 through 3-6.
9000X AF Drives User Manual June 2009 UL Compatible Cable Selection and Installation Use only copper wire with temperature rating of at least 75°C. Table 3-2: 40°C Cable and Fuse Sizes — 230V Ratings Wire Size Terminal Size Frame Fuse...
9000X AF Drives User Manual June 2009 Table 3-3: 40°C Cable and Fuse Sizes — 480V Ratings Wire Size Terminal Size Frame Fuse Fuse Size NEC I [A] I [A] Quantity Power Ground Power Ground 1-1/2 16 – 12 16 – 14 16 –...
9000X AF Drives User Manual June 2009 Table 3-4: 40°C Cable and Fuse Sizes — 575V Ratings Wire Size Terminal Size Frame Fuse Fuse Size NEC I [A] I [A] Quantity Power Ground Power Ground 14 – 0 14 – 2 14 –...
9000X AF Drives User Manual June 2009 UL Compatible Cable Selection and Installation with Breaker Use only copper wire with temperature rating of at least 75°C. Table 3-10: Cable and Breaker Sizes – 230V Ratings Wire Size Terminal Size Frame...
9000X AF Drives User Manual June 2009 Cable Stripping Lengths for Power and Motor Cables Table 3-14: Power and Motor Cable Stripping Lengths Product Power Wiring in Inches (mm) Motor Wiring in Inches (mm) Frame Voltage Size 3/4 – 3 230V 0.59...
9000X AF Drives User Manual June 2009 Figure 3-3: Ground Terminal Locations 8. If shielded cable is not used, check the connection of the ground cable to the motor, the SVX9000/SPX9000 drive and the input line power terminals marked with 9.
Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit, FR4 to FR5 and FR6 Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton for more information. 3-11 MN04001004E...
Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit, FR6, FR7 and FR8 Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton for more information. 3-12 MN04001004E...
The dotted lines refer to components present in FR9 but not in FR10. Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton for more information. 3-13 MN04001004E...
9000X AF Drives User Manual June 2009 Power and Motor Wiring Terminal Photos 230V, 3/4 – 3 hp 480V, 1 – 5 hp Frame Size: FR4 Figure 3-8: FR4 Power and Motor Wiring Terminals 3-14 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 230V, 5 – 7-1/2 hp 480V, 7-1/2 – 15 hp Frame Size: FR5 Figure 3-9: FR5 Power and Motor Wiring Terminals 3-15 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 230V, 10 – 15 hp 480V, 20 – 30 hp 575V, 2 – 25 hp Frame Size: FR6 Figure 3-10: FR6 Power and Motor Wiring Terminals 3-16 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 230V, 20 – 30 hp 480V, 40 – 60 hp 575V, 30 – 40 hp Frame Size: FR7 Figure 3-11: FR7 Power and Motor Wiring Terminals 3-17 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 Supplied only when Brake Chopper included with Drive. 480V, 75 – 125 hp 575V, 50 – 75 hp Frame Size: FR8 Figure 3-12: FR8 Power and Motor Wiring Terminals 3-18 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 480V, 150 – 200 hp 575V, 100 – 175 hp Frame Size: FR9 Figure 3-13: FR9 Power and Motor Wiring Terminals 3-19 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 Checking the Cable and Motor Insulation 1. Check the motor cable insulation as follows: Disconnect the motor cable from terminals U, V and W of the SVX9000/SPX9000 and from the motor. Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor.
The SVX9000/SPX9000 factory installed standard option board configuration includes an A9 I/O board and an A2 relay output board, which are installed in slots A and B. For information on additional option boards, see the 9000X Series Drives Option Board User Manual. Figure 4-1: Option Board Slots MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 Control Wiring Guidelines Wire the control terminals using the following guidelines: The control wires shall be at least AWG 20 (0.5 mm ) shielded cables. The maximum wire size is AWG 14 (2.5 mm ) for the relay terminals and AWG 16 (1.5 mm...
9000X AF Drives User Manual June 2009 Table 4-2: Control Wiring Instructions (Continued) 3. Wire the control terminals following the details for the specific option boards shown on the following pages. Note: Note for ease of access, the option board terminal blocks can be unplugged for wiring.
9000X AF Drives User Manual June 2009 Table 4-3: Option Board A9 Terminal Descriptions Terminal Signal Description and Parameter Reference +10 V Reference voltage Maximum current 10 mA AI1+ Analog input, voltage Default: 0 – +10V (R = 200 kΩ)
9000X AF Drives User Manual June 2009 X2 Jumper Setting Analog Input 2 (AI2) X1 Jumper Setting A B C D 0 to 20 mA* Analog Input 1 (AI1) Current Input A B C D 0 to 10V* A B C D...
9000X AF Drives User Manual June 2009 Table 4-4: Option Board A2 Terminal Descriptions Terminal Signal Technical Information RO1/1 Normally Closed (NC) Switching Capacity: 24V DC / 8A RO1/2 Common 250V AC / 8A RO1/3 Normally Open (NO) 125V DC / 0.4A Min Switching Load: 5V/10 mA Continuous Capacity: <2 Arms...
9000X AF Drives User Manual June 2009 Chapter 5 — Menu Information Keypad Operation Figure 5-1: Keypad and Display Table 5-1: LCD Status Indicators Indicator Description Indicates that the SVX9000/SPX9000 is running and controlling the load. Blinks when a stop command has been given but the SVX9000/SPX9000 is still ramping down.
9000X AF Drives User Manual June 2009 Table 5-2: LED Status Indicators Indicator Description local Local — Steady Illumination Indicates that the SVX9000/SPX9000 is ready to be started and operated from the Local mode. Local — Flashing Indicates that the SVX9000/SPX9000 is ready for operating command to select Local or Remote operation.
9000X AF Drives User Manual June 2009 Table 5-3: Navigation Buttons (Continued) Button Description Left Arrow • navigation button, movement to left. • in parameter edit mode, exits mode, backs up one step. • cancels edited parameter (exit from a parameter edit mode).
9000X AF Drives User Manual June 2009 M1 Parameters G1.1 . . . G1.x M2 Keypad Control R2.1 Keypad Reference P2.2 Keypad Direction . . . P2.x Stop Button Active M3 Active Faults A3.1 Active Fault 1 T3.1.1 Operation Days Menu Navigation: .
9000X AF Drives User Manual June 2009 Parameter Menu (M1) The Parameter Menu is a single or multi-level menu dependent upon the application in use, arranged by the parameter group items. Figure 5-3 illustrates this for the Standard application. Parameters and parameter groups are explained in further detail in the appropriate application manual.
9000X AF Drives User Manual June 2009 Keypad Control Menu (M2) In the Keypad Control Menu, you can set the frequency reference, choose the motor direction for keypad operation, and determine if the STOP button will be active at all times.
9000X AF Drives User Manual June 2009 Active Faults Menu (M3) When a fault occurs, the SVX9000/SPX9000 stops. The sequence indication F1, the fault code, a short description of the fault and the fault type symbol will appear on the display. In addition, the indication FAULT or ALARM is displayed and, in case of a FAULT, the red LED on the keypad starts to blink.
9000X AF Drives User Manual June 2009 Fault Type Range: A, F, AR, FT Fault Type There are four different types of faults. These faults and their definitions are given in Table 5-4. Table 5-4: Fault Types Fault Type Fault Name...
9000X AF Drives User Manual June 2009 Fault History Menu (M4) All faults are stored in the Fault History Menu, which can be viewed by using the Browser buttons. Additionally, the Fault time data record pages are accessible for each fault as in the Active Faults Menu described above.
9000X AF Drives User Manual June 2009 System Menu (M5) The controls associated with the general use of the drive, such as application selection, customized parameter sets or information about the hardware and software are located in the System Menu. Password protection can be activated by parameter S5.5.1.
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9000X AF Drives User Manual June 2009 System Menu Parameters S5.1 Range: English, Spanish, French, Portuguese Default: English Language Language Selection This parameter offers the ability to control the SVX9000/SPX9000 through the keypad in the language of your choice. Available languages are: English, Spanish, French and Portuguese.
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9000X AF Drives User Manual June 2009 System Menu Parameter Comparison Options (S5.4) S5.4 Parameter Parameter Comparison Comparison With the Parameter Comparison function, you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad.
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9000X AF Drives User Manual June 2009 Keypad Settings (S5.6) There are five parameters (Default Page to Backlight Time) associated with the keypad operation: P5.6.1 Default: 0 Default Page Default page This parameter sets the view to which the display automatically moves as the Timeout Time expires or when the keypad power is switched on.
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9000X AF Drives User Manual June 2009 Hardware Settings (S5.7) The Hardware Settings submenu (S5.7) provides parameters for setting information on Internal brake resistor connection, Fan control, Keypad acknowledge timeout and Keypad retries. P5.7.1 Range: Connected – Not Connected Default: Connected...
9000X AF Drives User Manual June 2009 P5.7.3 Range: 200 – 5,000 Default: 200 Keypad Units: mseconds Acknowledge Keypad ACK timeout Timeout This function allows the user to change the timeout of the Keypad acknowledgement time. Note: If the SVX9000/SPX9000 has been connected to a PC with a serial cable, the default values of Keypad Acknowledge Timeout and Number of Retries to Receive Keypad Acknowledgement must not be changed.
9000X AF Drives User Manual June 2009 S5.8.2 Trip Counters Trip counters The Trip Counters are counters whose values can be reset to zero. The resettable counters are shown in Table 5-7. Table 5-7: Trip Counters Number Name Description T5.8.2.1...
9000X AF Drives User Manual June 2009 S5.8.5 Hardware Hardware Information The Hardware information page provides information on the following hardware- related topics: Table 5-10: Hardware Information Number Content I5.8.5.1 Nominal power of the unit I5.8.5.2 Nominal voltage of the unit E5.8.5.3...
9000X AF Drives User Manual June 2009 Expander Board Menu (M6) The Expander Board Menu makes it possible for the user to: to see what expander boards are connected to the control board and to access and edit the parameters associated with the expander board.
9000X AF Drives User Manual June 2009 Monitoring Menu (M7) The Monitoring Menu items are meant for viewing parameter values during operation. Monitored values are updated every 0.3 sec. Monitored items are identified by item numbers V7.1 to V1.xx, where “xx” varies by application. Table 5-12 provides an example of the monitored values for the Standard application.
9000X AF Drives User Manual June 2009 Multimonitor (V7.17) This parameter allows the viewing and selection (if allowed by System menu item, P5.5.4) of three simultaneously monitored items from the Monitored Menu Items shown in Table 5-12. Use the right arrow key to select the item to be modified and then the up or down arrow keys to select the new item.
9000X AF Drives User Manual June 2009 One Touch Operate Menu Navigation Note! Up and Down arrows are defaulted to Freq Ref Up frequency reference. Some applications also support other references like Torque or PID. The active reference is Monitor Display Monitor Display selected with a parameter.
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9000X AF Drives User Manual June 2009 5-22 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 Chapter 6 — Start-Up Safety Precautions Before start-up, observe the warnings and safety instructions provided throughout this manual. WARNING Internal components and circuit boards (except the isolated I/O terminals) are at utility potential when the SVX9000/ SPX9000 is connected to the line.
9000X AF Drives User Manual June 2009 Overview The SVX9000/SPX9000 Control can be used to operate induction motors using the applications included in the system software delivered with the drive. Higher performance permanent magnet (PM) synchronous motors and other functions of the frequency converter (FC) are accomplished by loading special applications with the 9000XLoad software tool.
9000X AF Drives User Manual June 2009 Closed Loop Vector Control Operations Closed loop vector mode provides the best performance for speed and torque control; especially in low speed, high torque applications, including full torque at zero speed. The SPX is required for closed loop control with a speed or position feedback device. The closed loop ID run is similar to the open loop mode ID run.
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9000X AF Drives User Manual June 2009 7. Ensure that the Group 1 parameters match the application by setting — at minimum, the following parameters to match the motor nameplate: Nominal voltage of the motor. Nominal nameplate frequency of the motor.
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9000X AF Drives User Manual June 2009 10. Repeat test 8A or 8B to check operation of the motor without the process or load. Note for proper motor current, voltage and direction of shaft rotation. If an encoder card is installed, set encoder parameters in the expander board menu and monitor frequency and speed from the encoder board.
9000X AF Drives User Manual June 2009 Manual Tuning of the SVX9000/SPX9000 Proper tuning of the open loop speed control will give better torque control accuracy for improved motor performance. The aim of tuning is to get the motor model as close to the actual motor as possible through proper setting of parameters.
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9000X AF Drives User Manual June 2009 V/f- Curve Manual Tuning When tuning the V/f — curve manually (not using identification run) the motor shaft must be unloaded and the motor control mode set to frequency control (P1.6.1). The following...
9000X AF Drives User Manual June 2009 Hint for the 9000X Drive user: When zero point voltage is set correctly, run motor with slow ramp (~20 s) to 1/2 of rated frequency. Show output frequency and motor current in the 9000XDrive monitoring window.
9000X AF Drives User Manual June 2009 Stator Resistance Measurement Using Dc-brake at Start 1. Define the DC-brake current (=motor nominal current) (P1.4.8). 2. Set the DC-brake time at start to 2 seconds (P1.4.11). 3. Give start command. The drive will correct the stator impedance to improve the motor torque calculation. This also improves slip compensation accuracy.
9000X AF Drives User Manual June 2009 Slip Compensation In Open Loop The drive uses motor torque and motor nominal RPM to compensate slip. If motor nominal RPM is 1710 -> nominal slip is 90 RPM. And when motor torque is 50% slip is 45 RPM. To...
Run the motor unloaded at 2/3 rated speed using a frequency reference. Read the motor current from the monitoring menu (V1.4) or use 9000X Drive for monitoring. This current is the motor magnetizing current. This value should match a nameplate magnetizing current value if given.
9000X AF Drives User Manual June 2009 Closed Loop 307 V Motor Voltage 60 Hz 460V 40 Hz Figure 6-5: Closed Loop Motor Voltage Adjust the following parameters for optimum performance in closed loop mode: Fine Tuning Parameters Speed control P gain Sets the gain for the speed controller in % per Hz.
9000X AF Drives User Manual June 2009 Zero speed time at start After giving the start command the drive will remain at zero speed for the time defined by this parameter. The ramp is released to follow the set frequency/speed reference after this time has elapsed.
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9000X AF Drives User Manual June 2009 6-14 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 Appendix A — Technical Data General Figure A-1 shows a block diagram of the SVX9000/SPX9000 drive. The SVX9000/SPX9000 physically consists of two sections, the Power Unit and the Control Unit. The three-phase AC Choke with the DC-Link Capacitor form a LC filter which together with the Rectifier produce the DC voltage for the IGBT Inverter block.
9000X AF Drives User Manual June 2009 Brake Resistor Power Module Brake Chopper IGBT Inverter Current AC Choke Rectifier Utility Motor Sensors Input Output Charg Res Power Measure- Supply ments Voltage Sensors Gate Drivers Control Keypad Motor and Motor Application...
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9000X AF Drives User Manual June 2009 Table A-1: SVX9000/SPX9000 Drive Specifications (Continued) Description Specification Control Characteristics Control Method SVX Frequency Control (V/f) SVX Open Loop Sensorless Vector SPX Open Loop Sensorless Vector Control SPX Closed Loop Control Switching Frequency Adjustable with Parameter 2.6.9...
9000X AF Drives User Manual June 2009 Table A-1: SVX9000/SPX9000 Drive Specifications (Continued) Description Specification Control Connections (Continued) Analog Output 0(4) to 20 mA; R max. 500Ω; Resolution 10 bit; Accuracy ±2% or 0 to 10 V, R 1 kΩ, select with jumper...
9000X AF Drives User Manual June 2009 Power Loss and Switching Frequency In some situations it may be desirable to change the switching frequency of the SVX9000/ SPX9000 for some reason (typically e.g. to reduce the motor noise). Raising the switching...
9000X AF Drives User Manual June 2009 900,00 800,00 700,00 600,00 500,00 P [W] 400,00 300,00 200,00 0016SVX 400V 0022SVX 500V 100,00 0016SVX 500V 0031SVX 400V 0022SVX 400V 0031SVX 500V 0,00 0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00 Switching Frequency [kHz] Figure A-3: Power Loss as Function of Switching Frequency —...
9000X AF Drives User Manual June 2009 2500,00 2000,00 1500,00 P [W] 1000,00 500,00 0072SVX 400V 0087SVX 500V 0072SVX 500V 0105SVX 400V 0087SVX 400V 0105SVX 500V 0,00 0,00 2,00 4,00 6,00 8,00 10,00 12,00 Switching Frequency [kHz] Figure A-5: Power Loss as Function of Switching Frequency —...
9000X AF Drives User Manual June 2009 4000,00 3500,00 3000,00 2500,00 P [W] 2000,00 1500,00 1000,00 0261SVX 400V 0300SVX 400V 500,00 0261SVX 500V 0300SVX 500V 0,00 0,00 2,00 3,60 6,00 10,00 Switching Frequency [kHz] Figure A-7: Power Loss as Function of Switching Frequency —...
9000X AF Drives User Manual June 2009 Dimensions Figure A-8: NEMA Type 1 Enclosure Dimensions Table A-7: NEMA Type 1/Type 12 Enclosure Dimensions Approximate Dimensions in Inches (mm) Frame Weight Size Voltage hp (I R1 dia. R2 dia. Lbs. (kg) 230V 3/4 –...
9000X AF Drives User Manual June 2009 Dia. Figure A-9: NEMA Type 1 and 12 with Flange Kit, FR4, FR5 and FR6 Enclosure Dimensions Table A-8: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions Approximate Dimensions in Inches (mm)
9000X AF Drives User Manual June 2009 Dia. Figure A-10: NEMA Type 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions Table A-9: FR7 and FR8 with Flange Kit Enclosure Dimensions Approximate Dimensions in Inches (mm) Frame Size Voltage Dia.
9000X AF Drives User Manual June 2009 Power Unit — SPX9000 FR10 – FR14 Figure A-13: SPX9000 Dimensions, FR10 Open Chassis Table A-12: Dimensions for SPX9000, FR10 Open Chassis Approximate Dimensions in Inches (mm) Frame Size Voltage hp (I FR10 480V 250 –...
9000X AF Drives User Manual June 2009 Shown without terminal cover Figure A-14: SPX9000 Dimensions, FR11 Open Chassis Table A-13: Dimensions for SPX9000, FR11 Open Chassis Approximate Dimensions in Inches (mm) Frame Weight Size Voltage hp (I Lbs. (kg) FR11 480V 400 –...
(13) (16) (50) (27) (40) (150) (244.8) (9x15) (4.6) (13) (9.5) (310) Note: 9000X FR14 is built of two FR13 modules. Note: FR13 is built from an inverter module and a converter module. A-18 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 Dia. 4 Dia. 1 W4 Dia. 2 Dia. 3 Figure A-17: SPX9000 Dimensions, FR13 Open Chassis Converter — 900/1000 hp 480V Table A-17: FR13 — Number of Input Units 480V Input Modules SPX900A0-4A2N1...
9000X AF Drives User Manual June 2009 Control Unit — SPX9000 FR10 – FR14 2.32 (59) (16) (8.5) (8.5) 11.82 12.94 (300) (328.5) 2.52 5.75 (64) (146) Figure A-22: Control Unit Dimensions Approximate Dimensions in Inches (mm) A-25 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 2.32 (59) (16) (8.5) (8.5) 11.82 12.91 (300) (328) 2.52 5.75 (64) (146) Figure A-23: Control Unit with Star-Coupler Board, FR12 or FR14 Only Approximate Dimensions in Inches (mm) A-26 MN04001004E For more information visit: www.eaton.com...
9000X AF Drives User Manual June 2009 EMC Capability General For products used within the European Community (EC), the Electro Magnetic Compatibility (EMC) directive states that the electrical equipment must not disturb the environment and must be immune to other Electro Magnetic Disturbances in the environment.
(A) returns the failed product, and (B) provides proof of original date of purchase. This warranty does not apply, in the judgment of Eaton, to damage caused during shipment, handling, storage, or accidental misuse. The original purchaser of the product must obtain a Cutler-Hammer Return Material Authorization (RMA) number prior to returning any defective product.
9000X AF Drives User Manual June 2009 Appendix B — Fault and Warning Codes The faults with one asterisk are “Fault” only. The faults with two asterisks can be programmed for different actions based on the chosen application. See the appropriate application manual for specific application details.
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9000X AF Drives User Manual June 2009 Table B-1: Fault Codes (Continued) Fault Code Fault Possible Cause Solution Undervoltage DC-link voltage is less than the If there was a supply voltage loss or minimum safe operating voltage dip, reset the fault and restart the limit.
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9000X AF Drives User Manual June 2009 Table B-1: Fault Codes (Continued) Fault Code Fault Possible Cause Solution Counter fault Values displayed on the counters are incorrect Microprocessor • faulty operation Reset the fault and restart. watchdog fault • component failure Should the fault reoccur, contact your Eaton distributor.
9000X AF Drives User Manual June 2009 Table B-1: Fault Codes (Continued) Fault Code Fault Possible Cause Solution Encoder fault Note: exceptional fault data record, Check encoder channel connections. see the Active Fault Menu and Fault Check the encoder board.
9000X AF Drives User Manual June 2009 Appendix C — Troubleshooting Charts Using Fault Codes F1 — Overcurrent Check parameters in G2.1 and G2.6 Parameter Settings Make corrections to the settings OK ? Start up the drive F1 ? Disconnect motor cable from the drive Start up the drive Fault was generated by external factor.
9000X AF Drives User Manual June 2009 F2 — Overvoltage Check parameters in G2.1, G2.4 and G2.6. Notice the break chopper if used, check parameter P6.3.3. Parameter Settings Make corrections to the settings OK ? Measure voltage in DC-bus. Compare measured voltage to monitored value V1.8.
9000X AF Drives User Manual June 2009 F3 — Earth Fault Disconnect motor cable from the drive Start up the drive F3 ? Check current measuring circuit Fault was generated by external factor: according to instructions in service – damage in insulation of motor cable manual.
9000X AF Drives User Manual June 2009 F5 — Charging Switch Reset the fault and start up the unit F5 ? Test and/or replace the control board with functional one by following instructions in service manual. Replace defective parts as recommended in spare parts lists.
9000X AF Drives User Manual June 2009 F6 — Emergency Stop Check the reason for external fault programmed to a digital input. Reset the fault and start up the unit. Measure operating voltage (+24V DC) from frequency converter. Measured Look at the monitoring page...
9000X AF Drives User Manual June 2009 F7 — Saturation Trip Note: This fault also covers brake chopper. Earthfault on brakeresistor = F7. Check the main circuit according to instructions in service manual Main Change defective parts according to Circuit...
3 = Asic fault 4 = Asic fault 5 = vacon bus problem 6 = charging relay fault Check control box with 9000X service tool software according to 7 = charging relay fault instructions in service manual and change defective parts Clear fault memory Figure C-7: F8 —...
9000X AF Drives User Manual June 2009 F9 — Undervoltage Check parameters in G2.1 and G2.6 Parameter Set values of parameters to Settings comply with nature of application OK ? Measure voltage in DC-bus. Compare actual voltage to monitored value V1.8.
9000X AF Drives User Manual June 2009 F10 — Input Line Supervision Measure mains voltage at input terminals Mains Make corrections to mains, change fuses OK ? If fuses blown, check for possible internal failures in converter Check rectifier-circuit and...
9000X AF Drives User Manual June 2009 F11 — Output Phase Supervision Check connections in power transmission line from drive to motor Connections Make corrective measures to circuit OK ? from the drive to motor Check operation of the current...
9000X AF Drives User Manual June 2009 F12 — Brake Chopper Supervision Check brake resistor and connections Note: Earthfault on brakeresistor = F7 in brake chopper circuit Circuit Make corrective measures. Check the OK ? dimensioning of the braking resistor.
9000X AF Drives User Manual June 2009 F13 — Frequency Converter Under Temperature Read value of operation temperature V1.9 Value V1.9 Unit under temperature protection operated. corresponds to Install unit into warmer environment Tambient, and or install external heating element.
9000X AF Drives User Manual June 2009 F14 — Frequency Converter Over Temperature Check operation of cooling fans; rotation and direction of blowing Clear blocked heat sink by blowing compressed air along fins of the heat sink F14 ? Read value of operation temperature V1.9...
9000X AF Drives User Manual June 2009 F15 — Motor Stalled Check parameters in G2.7 and make corrections to match with requirements of application F15 ? Check mechanical load of the application versus rating of the motor and the drive Measure actual motor current and compare it to V1.4 reading...
9000X AF Drives User Manual June 2009 F16 — Motor Over Temperature Motor overheating has been detected by frequency converter temperature model. Measure temperature of motor. Motor overloaded. Temperature higher Decrease load or provide than thermal capability additional cooling to motor if needed.
9000X AF Drives User Manual June 2009 F17 — Motor Under Load Check settings of parameters in G2.7 and set values according to requirements of application Measure motor current and compare result to value V1.4 (I) Measured = (I) Monitored ?
9000X AF Drives User Manual June 2009 F22 — Param Fault Check parameters and fix incorrect parameters Disconnect input power from drive and wait until internal power supply shuts down Power up the drive Test and/or replace control board with functioning one according to F22 ? instructions in service manual.
9000X AF Drives User Manual June 2009 F24 — Counter Fault Reset fault and start up the unit Clear fault memory Figure C-18: F24 — Counter Fault F25 — Microprocessor Watchdog Fault Reset the fault, check the parameters and start up the unit...
9000X AF Drives User Manual June 2009 F31 — IGBT Temperature (Hardware) Note: F31 occurs only from FR9 and bigger frame sizes. If F31 and F41 occur at the same time, use F41 troubleshooting. Check parameters in G2.1 and G2.6...
9000X AF Drives User Manual June 2009 F32 — Fan Cooling Note: This fault is for FR8. Check fan inverter Inverter Replace fan inverter OK ? Check the fan Fan OK ? Replace fan Check control module using instructions in service manual and...
9000X AF Drives User Manual June 2009 F36 — Control Unit Reset the fault F36 ? Test and/or replace control board with functioning one according to instructions in service manual. Replace defective parts as recommended in spare parts lists. Clear fault memory Figure C-22: F36 —...
9000X AF Drives User Manual June 2009 F38 — Device Added Note: F38 should appear when same type of option board has been added. Reset the fault Clear fault memory Note: Faulty board is displayed on panel bottom line 1 = Control card...
9000X AF Drives User Manual June 2009 F40 — Device Unknown Note: F40 should appear if installed power board, control board and/or option board are faulty. Disconnect input power from drive and wait until internal power supply shuts down Power up the unit...
9000X AF Drives User Manual June 2009 F41 — IGBT Temperature Note: If F41 occurs continuously, upgrade software version. Check parameters in G2.1 and G2.6 Parameter Settings Make corrections to the settings OK ? Start up the drive F41 ?
9000X AF Drives User Manual June 2009 F42 — Brake Resistor Over Temperature Too rough usage of the internal brakeresistor Is it possible to slow down the Use longer deceleration time and try again process ? Change parameters – external brakeresistor.
9000X AF Drives User Manual June 2009 F44 — DevParChange Note: F44 should appear when different type power unit and/or option board have been changed. Copy parameters to keypad Use old or upload parameters from drive to PC parameters ?
9000X AF Drives User Manual June 2009 F45 — DevParAdded Note: F45 should appear when different type option board has been added. Reset the fault Clear fault memory Note: Faulty board is displayed on panel bottom line A = Slot A...
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9000X AF Drives User Manual June 2009 F50 — Analog Input I < 4 mA Check value on monitoring page corresponding to the input Measure mA signal of the measurement device Measured value = Monitored value ? Test input on the option board, if faulty I<4mA ?
9000X AF Drives User Manual June 2009 F51 — External Fault Set parameters to match with application Read status of programming input from corresponding monitoring page Actual status = External reason for activating the fault Monitored status ? Check I/O option board, replace if necessary...
9000X AF Drives User Manual June 2009 F52 — Keypad Communication Fault Check keypad connections and its cable. Replace broken parts. Plug in a functional panel F26 ? Test and/or replace control board with functioning one according to instructions in service manual.
Appendix D — Spare Parts Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive’s control unit is designed to accept a total of five option boards (see Figure D-1).
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9000X AF Drives User Manual June 2009 Table D-1: Option Board Kits (Continued) Field Factory Allowed Installed Installed 9000X Ready Programs Slot Option Kit Locations Catalog Option Local/ Description Number Designator Basic Remote Standard MSS PID Multi-P. PFC Extended I/O Card Options (Continued)
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The IP address of the board is configurable by Static, BOOTP and DHCP methods. Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19200 baud.
June 2009 DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a 2-wire twisted shielded cable with 2-wire bus power cable and drain. The baud rates used for communication include 125K baud, 250K baud and 500K baud.
Table D-3: 9000X Spare Units Catalog Description Number Control Unit – Includes the control board, blue base housing, installed 9000X software CSBS0000000000 (for SVX) program and blue flip cover. Does not include any OPT boards or keypad. See Figure D-1 CPBS0000000000 (for SPX) and Table D-1 (Page D-1) for standard and option boards and keypad.
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9000X AF Drives User Manual June 2009 Table D-4: Replacement Parts — 9000X Drives, 208 – 240V (Continued) Frame: Catalog hp (I 1-1/2 2 7-1/2 10 Number Cooling Fans PP01060 PP01061 PP01062 PP01063 PP01123 PP01086 PP01088 PP01049 CP01180 PP08037 IGBT Modules...
9000X AF Drives User Manual June 2009 FR10 – FR12, 380 – 500 Table D-6: Replacement Parts — FR10 – FR12 9000X Drives, 380 – 500V Frame: Catalog hp (I Number Control Board VB00561 Shunt Boards VB00537 VB00497 VB00498 VB00538...
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9000X AF Drives User Manual June 2009 Table D-6: Replacement Parts — FR10 – FR12 9000X Drives, 380 – 500V (Continued) Frame: Catalog hp (I Number Electrolytic Capacitors PP00060 PP01005 Fuses PP01094 PP01095 Cooling Fans and Isolation Transformers VB00299 PP01080...
9000X AF Drives User Manual June 2009 FR10 – FR12, 525 – 690V Table D-8: Replacement Parts — FR10 – FR12 9000X Drives, 525 – 690V Frame: Catalog hp (I Number Control Board VB00561 Shunt Boards VB00545 VB00510 VB00511 VB00546...
9000X AF Drives User Manual June 2009 Table D-8: Replacement Parts — FR10 – FR12 9000X Drives, 525 – 690V (Continued) Frame: Catalog hp (I Number Fuses PP01094 PP01095 Cooling Fans and Isolation Transformers VB00299 PP01080 PP01068 PP01096 FR10844 FR10845...
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Cutler-Hammer,T integrated asset throughout Moeller,T Powerware, T its life cycle. With Eaton’s Holec, T MEM, T Santak, T distribution, control, and and MGE Office Protection power quality equipment; Systems, E provide...
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