Field bus connection profinet for variable frequency drives da1 (49 pages)
Summary of Contents for Eaton PowerXL DM1 Series
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PowerXL DM1 and DM1 PRO Series VFDs Effective September 2020 Installation manual...
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The information contained in this manual is subject to change without notice. Cover Photo: Eaton PowerXL Series Drive POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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PowerXL DM1 and DM1 PRO Series VFDs Support services Support services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need.
EMC warnings and cautions ..........ix CHAPTER 1—POWERXL DM1 SERIES OVERVIEW......1 Catalog number system .
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CE Declaration of Conformity ......... . .90 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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Figure 32. STO terminal block in DM1 control board......88 Figure 33. Thermistor STO dry contact wiring diagram......89 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Be sure equipment is properly earthed. • not running. Contact with this voltage is extremely Wear safety glasses whenever working on electronic • dangerous and may cause death or severe injury. controllers or rotating machinery. viii POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
WARNING An upstream disconnect/protective device must be provided as required by the National Electric Code ® (NEC ® ). Failure to follow this precaution may result in death or severe injury. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Chapter 1—PowerXL DM1 Series overview This chapter describes the purpose and contents of this Table 1. Common abbreviations. manual, the receiving inspection recommendations and the PowerXL DM1 Series open drive catalog numbering system, Abbreviation Definition and accessories available for the PowerXL DM1 Series.
Chapter 1—PowerXL DM1 Series overview Catalog number system Figure 2 is for illustrative purposes only, please select a part number from the table below. Figure 2. Catalog numbering system. Series Power part Options Region Region Basic naming Phase reference Internal brake chopper...
Information concerning the guarantee can be found in the The magnetic cores and cable ties are only included in EMI General Terms and Conditions of Sale. version drive. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Chapter 2—Receiving and inspection Unpacking Lift the drive out from the carton and remove the packaging. Figure 3. Unpacking FR1, FR2, FR3, and FR4. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
• networks. times longer than 12 months are not recommended. ote: If use in public networks, please contact Eaton for Charging the internal DC link capacitors further information. After extended storage times or extended downtimes A connection to IT networks (networks without reference during which no power is supplied (>12 months), the...
EMC (electromagnetic compatibility) is no longer harmonics exceeds certain limit values. present (degrade to level C4). Measures for EMC are mandatory in a drive system in order to meet the legal requirements for EMC and low voltage regulations. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Corner grounded and IT system are allowed for all the drive types. In these circumstances the EMC protection class must be changed to level C4. This is done by removing the built-in EMC/MOV screws with a simple procedure described as follows. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
According to product standard IEC/EN 61800-5-1, an additional equipment grounding (PE) conductor of the same cross-sectional area as the original protective earthing conductor must be connected, or the cross-section of the equipment grounding conductor must be at least 10 mm Cu. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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1.97 (50) 58.61 (99.6) DM1-35018… 1.97 (50) 1.97 (50) 57.56 (97.8) DM1-35022… 1.97 (50) 1.97 (50) 57.56 (97.8) Note: The dimension for A in the table 2 will change if the option cards are used. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Two M5 or 3/16 inch nuts Torque: 3 N.m (26.6 lb/in.) Max. distance: 100 mm (3.94 in.) Input magnetic core Output magnetic core Output grounding wire Input grounding wire 3 motor wires 3 line wires Screw mounting POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Four M5 or 3/16 inch nuts Torque: 3 N.m (26.6 lb/in.) Max. distance: 100 mm (3.94 in.) Output magnetic core Input magnetic core Output grounding wire Input grounding wire 3 motor wires Screw mounting 3 line wires POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Output grounding wire Input grounding wire 3 motor wires the instruction leaflet). 3 line wires Four M5x20 or 3/16 inch screws Four M5 or 3/16 inch nuts Torque: 3 N.m (26.6 lb/in.) Screw mounting POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Remove the front cover (1) from NEMA 1 kit then remove the terminal cover (2) from drive. For open type: Only remove the terminal cover. Enclosed type Step 3. Connect the cable to option card connector (3) and MCU board connector (4). Open type POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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Install the terminal cover (1) to the drive then install the front slots on drive. cover (2) to NEMA 1 kit. For open type: Only install the terminal cover to the drive. Enclosed type Open type POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
1. The NEMA 1 kits are only applicable for screw mounting, but not for DIN rail mounting. 2. The NEMA 1 kits are only applicable for vertical mounting, but not for horizontal mounting or inclined mounting. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Screws ③ NEMA 1 kit front cover ① Thinner end Thicker end Detail A Terminal cover ② Detail A NEMA1 kit left plate ⑤ Screws ④ NEMA1 kit right plate ⑥ POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
U/V/W terminals. Leave the output grounding wire ⑬ unconnected. Tie output magnetic core to the output wires with a cable tie. Use the EMC grounding clamp ⑭ and two screws ⑮ to fix output cable shielding layer (See B). POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
NEMA1 kit right plate ⑥ Screws ④ Input grounding hole Input grounding wire ⑪ NEMA1 kit left plate ⑤ Thinner end NEMA1 kit main frame ⑦ Terminal cover ② Screws ③ NEMA1 kit front cover ① POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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NEMA 1 kit front cover ① Terminal cover ② Screws ④ NEMA1 kit bottom plate ⑤ Screws ⑯ Hooks Conduit fittings for control wires ⑨ NEMA 1 kit Main frame ⑦ Conduit fittings for power wires ⑧ POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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EMC grounding clamp ⑭ fix output cable shielding layer. Control wiring: 1. Run control wires (RJ45, ethernet, I/O, STO, relay, etc.) through control wire conduit fittings ⑨ and connect to corresponding terminals or connectors. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
3. Screws (M4.8 x 13). 4. RJ45 cable. NEMA1 kit bottom plate ⑤ Step 1 Attach the keypad bezel (with adapter board and seal strip pre-installed) to the mounting plate with 4 M4.8 x 13 screws. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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Step 4 Connect to PC (connect drive inside the cabinet to a computer outside): 1. Remove the keypad and male to male RJ45 connector. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
According to product standard IEC/EN 61800-5-1, an additional equipment grounding (PE) conductor of the same cross-sectional area as the original protective earthing conductor must be connected, or the cross-section of the equipment grounding conductor must be at least 10 mm Cu. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 61800-5-1. If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended. Refer to Appendix B for specific branch circuit protection devices types recommended by Eaton. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1. So if phase conductor size is changed, earthing conductor size should also be changed accordingly. If power cubes or bypass are used, a class gG/gL fuse is recommended. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
DIP switches RJ45 port for Keypad/PC Relay terminals IO terminals Relay terminals I/O terminals MOV screw Removable EMC screw Line grounding position Motor grounding position Line grounding wire Motor grounding wire Motor wires Line wires POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
If a SOURCE configuration is desired, wire 24 V to CMA and close the inputs to ground. When using the +10 V for AI1, it is important to wire AI1- to ground (as shown by dashed line). AI1+ support 10 K potentiometer. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
DO NOT USE conduit as Sqrt (2) X Vdc). ground. The insulation resistance must be >1M ohm. • CAUTION Improper grounding could result in damage to the motor and/or drive and could void warranty. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Mounting plates and cabinet doors should make good contact and be connected with short HF-braided cables. It is recommended to avoid using painted surfaces (anodized, chromized). An overview of all EMC measures is provided in Figure 8. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Mounting surfaces of frequency inverter and cable shielding must be free from paint. Connect the cable shielding in the output of the frequency inverter with a large surface area contact to the ground potential (PES). Large-area cable shield contacts with motor. Large-area earth connection of all metallic parts. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
➂ 360° earthing of the shield with cable glands in motor end needed for EMC Level C2. See the following page for the procedure. ➃ Control cable needs to follow the section “Screen earth kit” to grounding. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
10–Figure 11). Once the screw is removed, it can be reconnected to re-engage the EMC protection. EMC screw MOV screw I/O connection Run 240 Vac and 24 Vdc control wiring in separate conduit. • Communication wire to be twisted and shielded. • POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Appendix A—Technical data and specifications Appendix A—Technical data and specifications Technical data Table 27. PowerXL DM1 Series specifications (continued). Section Description Specification Input ratings Rated input voltage 115 V 1-phase: 100-120 Vac 1-phase 230 V 1-phase: 200-240 Vac 1-phase 230 V 3-phase: 200-240 Vac 3-phase...
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Appendix A—Technical data and specifications Table 27. PowerXL DM1 Series specifications (continued). Section Description Specification Protections Overvoltage protection Overvoltage trip limit 115 V 1-phase: 430 Vdc 230 V 1-phase: 430 Vdc 230 V 3-phase: 430 Vdc 480 V 3-phase: 850 Vdc...
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Appendix A—Technical data and specifications Table 27. PowerXL DM1 Series specifications (continued). Section Description Specification Environmental Ambient operating temperature -10°C (no frost) to +50°C, up to +60°C with derating (CT) -10°C (no frost) to +40°C, up to +60°C with derating (VT) Storage temperature -40°C to +70°C...
XTPR040DC1 + EGC3050FFG 8 20-6 10-8 34023.. XTPAXLSAD or PKZM4-40 + BK50/3-PKZ4-E Notes: ① Can be any UL listed types with the same ratings. ② Due to UL listing, only can be below Eaton types. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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50/60 357D5… DM1- 3-Phase 35010… DM1- 35013… DM1- 35018… DM1- 35022… Notes: ① Can be any UL listed types with the same ratings. ② Due to UL listing, only can be below Eaton types. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
4. Take the derating % for that frame size and go to the catalog tables (Table 2–Table 8). De-rate each option within that frame size to find the correct drive (ex.) the derating percentage is 73.7%). POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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(54.6%) (51.1%) (47.6%) (44.0%) (40.5%) (37.0%) (33.4%) (29.9%) (26.4%) (22.8%) 525 Vac 40 °C to 600 50 °C 60 °C 50/60 40 °C 3-phase 50 °C 60 °C 40 °C 50 °C 60 °C POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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(66.1%) (61.8%) (57.6%) (53.3%) (49.0%) (44.7%) (40.5%) (36.2%) (31.9%) (27.6%) 525 Vac 40 °C to 600 50 °C 60 °C 50/60 40 °C 3-phase 50 °C 60 °C 40 °C 50 °C 60 °C POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card 109 [4,291] D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) 109 [4,291] POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50 [1.969] ) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(80[3.150]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(80[3.150]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(90[3.543]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive B(0) A(0/70[2.756]) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(90[3.543]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(100[3.937]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(100[3.937]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
6 kV. Motor overload and over-temperature protection This drive provides solid-state motor overload protection. The solid-state motor overload protection limit is adjustable, see the drives application manual for more details. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 61800-5-1. If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
The equal distribution is used for the failure modes ratio • of each component. INFORMATION The parameters mentioned above are calculated by Eaton without considering failure rates of external devices e.g. buttons, power supply, etc. WARNING The STO function shall be triggered at least once a year.
2. STO channel 2 is marked in blue. Figure 31. Reliability block diagram. Power supply and input/output Power supply input voltage 230V series: 150–450 Vdc 480V series: 300–880 Vdc STO activation STO1/STO2: 0-1.5 Vdc STO deactivation STO1/STO2: 16-28 Vdc POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Fault code is FC 66. CE EMC compliance shall be reconfirmed first. Please contact the factory or your local Eaton sales representative Closed STO1 and STO2 switches. Test finished. •...
• The safety function STO is not equivalent to the safety function “safe off” of IEC 60204-1:2016, since it does not provide any galvanic insulation. This means that the motor terminals can still have dangerous voltage when in STO state. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
Figure 33. Thermistor STO dry contact wiring diagram. Requirements of proof test This device shall be subjected to a proof test at least once every 20 years. Please contact the factory or your local Eaton sales representative. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
2011/65/EU RoHS Directive; 2006/42/EC European Machinery Directive. Based on compliance with European standard(s): EN 61800-5-1:2007+A1:2017; EN 61800-3:2018; EN 50581:2012; EN 60204-1:2018; EN 61800-5-2:2016; EN ISO 13849-1:2015; EN 61508, Part 1-7:2010; EN 61326-3-1:2017; EN 62061:2015. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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Notes: Notes: POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
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