Eaton PowerXL DM1 Series Installation Manual
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Eaton PowerXL DM1 Series Installation Manual

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PowerXL DM1 and
DM1 PRO Series VFDs
Effective September 2020
Installation manual

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Summary of Contents for Eaton PowerXL DM1 Series

  • Page 1 PowerXL DM1 and DM1 PRO Series VFDs Effective September 2020 Installation manual...
  • Page 2 The information contained in this manual is subject to change without notice. Cover Photo: Eaton PowerXL Series Drive POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 3 PowerXL DM1 and DM1 PRO Series VFDs Support services Support services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need.

  • Page 4: Table Of Contents

    EMC warnings and cautions ..........ix CHAPTER 1—POWERXL DM1 SERIES OVERVIEW......1 Catalog number system .
  • Page 5 CE Declaration of Conformity ......... . .90 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 6 Figure 32. STO terminal block in DM1 control board......88 Figure 33. Thermistor STO dry contact wiring diagram......89 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 7 Table 26. Cable categories..........44 Table 27 . PowerXL DM1 Series specifications.......46 Table 28.

  • Page 8: Definitions And Symbols

    Be sure equipment is properly earthed. • not running. Contact with this voltage is extremely Wear safety glasses whenever working on electronic • dangerous and may cause death or severe injury. controllers or rotating machinery. viii POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 9: Emc Warnings And Cautions

    WARNING An upstream disconnect/protective device must be provided as required by the National Electric Code ® (NEC ® ). Failure to follow this precaution may result in death or severe injury. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 10 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 11: Chapter 1-Powerxl Dm1 Series Overview

    Chapter 1—PowerXL DM1 Series overview This chapter describes the purpose and contents of this Table 1. Common abbreviations. manual, the receiving inspection recommendations and the PowerXL DM1 Series open drive catalog numbering system, Abbreviation Definition and accessories available for the PowerXL DM1 Series.

  • Page 12: Catalog Number System

    Chapter 1—PowerXL DM1 Series overview Catalog number system Figure 2 is for illustrative purposes only, please select a part number from the table below. Figure 2. Catalog numbering system. Series Power part Options Region Region Basic naming Phase reference Internal brake chopper...

  • Page 13: Power Ratings And Product Selection

    Chapter 1—PowerXL DM1 Series overview Power ratings and product selection Table 2. PowerXL DM1 Series drives 230 V 3-phase input. Constant torque (CT)/high overload (I Variable torque (VT)/low overload (I Frame 230 V, 50 Hz 230 V, 60 Hz Current...

  • Page 14: Table 5. Powerxl Dm1 Pro Series Drives 230 V Single Phase Input

    Chapter 1—PowerXL DM1 Series overview Table 5. PowerXL DM1 PRO Series drives 230 V single phase input. Constant torque (CT)/high overload (I Variable torque (VT)/low overload (I Frame 230 V, 50 Hz 230 V, 60 Hz Current 230 V, 50 Hz...

  • Page 15: Accessories

    Chapter 1—PowerXL DM1 Series overview Table 8. PowerXL DM1 PRO Series drives 575 V 3-phase input. Constant torque (CT)/high overload (I Variable torque (VT)/low overload (I Frame 575 V, 50 Hz 575 V, 60 Hz Current 575 V, 50 Hz...

  • Page 16: Service And Warranty

    Information concerning the guarantee can be found in the The magnetic cores and cable ties are only included in EMI General Terms and Conditions of Sale. version drive. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 17: Unpacking

    Chapter 2—Receiving and inspection Unpacking Lift the drive out from the carton and remove the packaging. Figure 3. Unpacking FR1, FR2, FR3, and FR4. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 18: Proper Use

    • networks. times longer than 12 months are not recommended. ote: If use in public networks, please contact Eaton for Charging the internal DC link capacitors further information. After extended storage times or extended downtimes A connection to IT networks (networks without reference during which no power is supplied (>12 months), the...

  • Page 19: Chapter 3-Engineering Considerations

    EMC (electromagnetic compatibility) is no longer harmonics exceeds certain limit values. present (degrade to level C4). Measures for EMC are mandatory in a drive system in order to meet the legal requirements for EMC and low voltage regulations. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 20: Figure 5. Location Of The Emc/Mov Screw In Frame 1

    Corner grounded and IT system are allowed for all the drive types. In these circumstances the EMC protection class must be changed to level C4. This is done by removing the built-in EMC/MOV screws with a simple procedure described as follows. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 21: Chapter 4-Mechanical Installation

    According to product standard IEC/EN 61800-5-1, an additional equipment grounding (PE) conductor of the same cross-sectional area as the original protective earthing conductor must be connected, or the cross-section of the equipment grounding conductor must be at least 10 mm  Cu. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 22: Figure 7 . Mounting Orientation

    Chapter 4—Mechanical installation Figure 7. Mounting orientation. Mounting orientation Inclined mounting Vertical mounting surface Inclined mounting surface Vertical mounting ≤90° ≤90° ≤90° Horizontal mounting surface Horizontal mounting POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 23: Table 15. Approximate Mounting Dimensions In Inches (Mm)

    7.68 (195) 11.81 (300) 11.06 (281) 7.24 (184) 6.3 (160) 6.3 (160) 0.24 (6) 13.9 (6.3) DM1-32048 48.3 62.1 7.68 (195) 11.81 (300) 11.06 (281) 7.24 (184) 6.3 (160) 6.3 (160) 0.24 (6) 13.9 (6.3) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 24 DM1-35018 7.68 (195) 11.81 (300) 11.06 (281) 7.24 (184) 6.3 (160) 6.3 (160) 0.24 (6) 13.9 (6.3) DM1-35022 7.68 (195) 11.81 (300) 11.06 (281) 7.24 (184) 6.3 (160) 6.3 (160) 0.24 (6) 13.9 (6.3) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 25: Table 16. Approximate Space Requirements In Inches (Mm)

    25.3 1.97 (50) 1.97 (50) 24.72 (42) DM1-32025… 25.3 32.2 1.97 (50) 1.97 (50) 42.37 (72) DM1-32032… 32.2 48.3 1.97 (50) 1.97 (50) 75.56 (128.4) DM1-32048… 48.3 62.1 1.97 (50) 1.97 (50) 75.56 (128.4) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 26 1.97 (50) 58.61 (99.6) DM1-35018… 1.97 (50) 1.97 (50) 57.56 (97.8) DM1-35022… 1.97 (50) 1.97 (50) 57.56 (97.8) Note: The dimension for A in the table 2 will change if the option cards are used. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 27: Fr1 Mounting Instructions

    Two M5 or 3/16 inch nuts Torque: 3 N.m (26.6 lb/in.) Max. distance: 100 mm (3.94 in.) Input magnetic core Output magnetic core Output grounding wire Input grounding wire 3 motor wires 3 line wires Screw mounting POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 28: Fr2 Mounting Instructions

    Four M5 or 3/16 inch nuts Torque: 3 N.m (26.6 lb/in.) Max. distance: 100 mm (3.94 in.) Output magnetic core Input magnetic core Output grounding wire Input grounding wire 3 motor wires Screw mounting 3 line wires POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 29: Fr3 Mounting Instructions

    3-phase FR3 EMI version. Torque: 3 N.m (26.6 lb/in.) Max. distance: 100 mm (3.94 in.) Output magnetic core Input magnetic core Screw mounting Output grounding wire Input grounding wire 3 motor wires 3 line wires POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 30: Fr4 Mounting Instructions

    Output grounding wire Input grounding wire 3 motor wires the instruction leaflet). 3 line wires Four M5x20 or 3/16 inch screws Four M5 or 3/16 inch nuts Torque: 3 N.m (26.6 lb/in.) Screw mounting POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 31: Mounting Instruction For Option Cards

    Remove the front cover (1) from NEMA 1 kit then remove the terminal cover (2) from drive. For open type: Only remove the terminal cover. Enclosed type Step 3. Connect the cable to option card connector (3) and MCU board connector (4). Open type POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 32 Install the terminal cover (1) to the drive then install the front slots on drive. cover (2) to NEMA 1 kit. For open type: Only install the terminal cover to the drive. Enclosed type Open type POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 33: Nema 1 Kit

    1. The NEMA 1 kits are only applicable for screw mounting, but not for DIN rail mounting. 2. The NEMA 1 kits are only applicable for vertical mounting, but not for horizontal mounting or inclined mounting. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 34: Installation Steps For Dm1 Fr1 Nema 1 Kit

    Screws ③ NEMA 1 kit front cover ① Thinner end Thicker end Detail A Terminal cover ② Detail A NEMA1 kit left plate ⑤ Screws ④ NEMA1 kit right plate ⑥ POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 35: Table 18. Conduit Fitting For Wires

    U/V/W terminals. Leave the output grounding wire ⑬ unconnected. Tie output magnetic core to the output wires with a cable tie. Use the EMC grounding clamp ⑭ and two screws ⑮ to fix output cable shielding layer (See B). POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 36: Installation Steps For Dm1 Fr2-Fr4 Nema 1 Kits

    NEMA1 kit right plate ⑥ Screws ④ Input grounding hole Input grounding wire ⑪ NEMA1 kit left plate ⑤ Thinner end NEMA1 kit main frame ⑦ Terminal cover ② Screws ③ NEMA1 kit front cover ① POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 37 NEMA 1 kit front cover ① Terminal cover ② Screws ④ NEMA1 kit bottom plate ⑤ Screws ⑯ Hooks Conduit fittings for control wires ⑨ NEMA 1 kit Main frame ⑦ Conduit fittings for power wires ⑧ POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 38 EMC grounding clamp ⑭ fix output cable shielding layer. Control wiring: 1. Run control wires (RJ45, ethernet, I/O, STO, relay, etc.) through control wire conduit fittings ⑨ and connect to corresponding terminals or connectors. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 39: Keypad Remote Mounting Kit

    3. Screws (M4.8 x 13). 4. RJ45 cable. NEMA1 kit bottom plate ⑤ Step 1 Attach the keypad bezel (with adapter board and seal strip pre-installed) to the mounting plate with 4 M4.8 x 13 screws. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 40 Step 4 Connect to PC (connect drive inside the cabinet to a computer outside): 1. Remove the keypad and male to male RJ45 connector. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 41: Keypad Mounting Template

    2. Connect the female RJ45 port of remote keypad kit and computer with a RJ45 cable. Female RJ45 port Keypad mounting template 95 [3.74] 4 - 6 [ 0.24] 17.5 [0.69] 34 [1.34] 110 [4.33] 70 [2.76] 60 [2.36] POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 42: Chapter 5-Electrical Installation

    According to product standard IEC/EN 61800-5-1, an additional equipment grounding (PE) conductor of the same cross-sectional area as the original protective earthing conductor must be connected, or the cross-section of the equipment grounding conductor must be at least 10 mm  Cu. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 43: Table 19. Stripping Lengths

    10.5 (1.2) 6 (10) 7.1 (0.8) 28-16 (0.5-1.5) AI/DI: 4.5 (0.5) 1.73(0.2); RO: 4.5 (0.5) DM1-12017… 17.5 25.3 6 (16) 10.5 (1.2) 6 (16) 14.2 (1.6) 28-16 (0.5-1.5) AI/DI: 4.5 (0.5) 1.73(0.2); RO: 4.5 (0.5) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 44 ‚ Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 61800-5-1. ƒ If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 45: Cable And Fuse Guidelines

     50 XTPR040DC1 +  8  8 20-6  10-8 XTPAXLSAD or PKZM4-40 + BK50/3-PKZ4-E DM1-32032… 32.2 48.3 35.4  53.1  100  \  4  8 20-2  8-6 DM1-32048… 48.3 62.1  53.1  68.3  125  \  3  6 20-2  8-6 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 46 If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended. † Refer to Appendix B for specific branch circuit protection devices types recommended by Eaton. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 47: Table 22. International Cable And Fuse Sizes‚

    ‚ Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1. So if phase conductor size is changed, earthing conductor size should also be changed accordingly. ƒ If power cubes or bypass are used, a class gG/gL fuse is recommended. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 48: Installation Overview For Dm1

    Chapter 5—Electrical installation Installation overview for DM1 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 49: Control Board Layout

    DIP switches RJ45 port for Keypad/PC Relay terminals IO terminals Relay terminals I/O terminals MOV screw Removable EMC screw Line grounding position Motor grounding position Line grounding wire Motor grounding wire Motor wires Line wires POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 50: Factory-Set Control Terminal Functions

    If a SOURCE configuration is desired, wire 24 V to CMA and close the inputs to ground. When using the +10 V for AI1, it is important to wire AI1- to ground (as shown by dashed line).  AI1+ support 10 K potentiometer. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 51: Cable Routing

    DO NOT USE conduit as Sqrt (2) X Vdc). ground. The insulation resistance must be >1M ohm. •  CAUTION Improper grounding could result in damage to the motor and/or drive and could void warranty. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 52: Emc Installation

    Mounting plates and cabinet doors should make good contact and be connected with short HF-braided cables. It is recommended to avoid using painted surfaces (anodized, chromized). An overview of all EMC measures is provided in Figure 8. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 53: Installation Requirements

    Mounting surfaces of frequency inverter and cable shielding must be free from paint. Connect the cable shielding in the output of the frequency inverter with a large surface area contact to the ground potential (PES). Large-area cable shield contacts with motor. Large-area earth connection of all metallic parts. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 54: International Emc Protection Cable Requirements

    ➂ 360° earthing of the shield with cable glands in motor end needed for EMC Level C2. See the following page for the procedure. ➃ Control cable needs to follow the section “Screen earth kit” to grounding. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 55: Installation In Corner-Grounded Network And It System

    10–Figure 11). Once the screw is removed, it can be reconnected to re-engage the EMC protection. EMC screw MOV screw I/O connection Run 240 Vac and 24 Vdc control wiring in separate conduit. • Communication wire to be twisted and shielded. • POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 56: Appendix A-Technical Data And Specifications

    Appendix A—Technical data and specifications Appendix A—Technical data and specifications Technical data Table 27. PowerXL DM1 Series specifications (continued). Section Description Specification Input ratings Rated input voltage 115 V 1-phase: 100-120 Vac 1-phase 230 V 1-phase: 200-240 Vac 1-phase 230 V 3-phase: 200-240 Vac 3-phase...
  • Page 57 Appendix A—Technical data and specifications Table 27. PowerXL DM1 Series specifications (continued). Section Description Specification Protections Overvoltage protection Overvoltage trip limit 115 V 1-phase: 430 Vdc 230 V 1-phase: 430 Vdc 230 V 3-phase: 430 Vdc 480 V 3-phase: 850 Vdc...
  • Page 58 Appendix A—Technical data and specifications Table 27. PowerXL DM1 Series specifications (continued). Section Description Specification Environmental Ambient operating temperature -10°C (no frost) to +50°C, up to +60°C with derating (CT) -10°C (no frost) to +40°C, up to +60°C with derating (VT) Storage temperature -40°C to +70°C...

  • Page 59: Appendix B-Installation Guidelines

    FAZ-C15/3- XTPR010BC1 + EGC3015FFG  14  12 18-8  16-10 324D8… XTPAXLSA or (14kA) PKZM0-10 + BK25/3-PKZ0-E DM1-  9.4  13.2  30 FAZ-C20/3- XTPR016DC1 + EGC3020FFG  12  10 18-8  16-10 327D8… XTPAXLSAD or (14kA) PKZM4-16 + BK50/3-PKZ4-E POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 60: Table 28. Ul Cable And Fuse Sizes

    XTPR040DC1 + EGC3050FFG  8 20-6  10-8 34023.. XTPAXLSAD or PKZM4-40 + BK50/3-PKZ4-E Notes: ① Can be any UL listed types with the same ratings. ② Due to UL listing, only can be below Eaton types. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 61 50/60 357D5… DM1- 3-Phase 35010… DM1- 35013… DM1- 35018… DM1- 35022… Notes: ① Can be any UL listed types with the same ratings. ② Due to UL listing, only can be below Eaton types. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 62: Table 29. Iec Cable And Fuse Sizes

    32.2  29.1  37  70  50  10  10 0.5-16  10-16 32025… DM1- 32.2 48.3  35.4  53.1  100  \  25  16 0.5-35  10-16 32032… DM1- 48.3 62.1  53.1  68.3  125  \  35  16 0.5-35  10-16 32048… POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 63  16 0.5-35  10-16 34031… DM1-  43.7  52.9  80  \  25  16 0.5-35  10-16 34038… 525 Vac DM1- to 600 354D5… DM1- 50/60 357D5… DM1- 13.5 3-phase 35010… DM1- 13.5 35013… DM1- 35018… DM1- 35022… POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 64: Temperature Deratings

    4. Take the derating % for that frame size and go to the catalog tables (Table 2–Table 8). De-rate each option within that frame size to find the correct drive (ex.) the derating percentage is 73.7%). POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 65: Table 30. Temperature Derating (Vt)

    60 °C 38.0 38.0 38.0 38.0 36.8 35.5 34.3 33.0 31.8 30.5 29.3 28.0 26.8 25.5 24.3 23.0 (61.2%) (61.2%) (61.2%) (61.2%) (59.2%) (57.2%) (55.2%) (53.1%) (51.1%) (49.1%) (47.1%) (45.1%) (43.1%) (41.1%) (39.0%) (37.0%) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 66 (54.6%) (51.1%) (47.6%) (44.0%) (40.5%) (37.0%) (33.4%) (29.9%) (26.4%) (22.8%) 525 Vac 40 °C to 600 50 °C 60 °C 50/60 40 °C 3-phase 50 °C 60 °C 40 °C 50 °C 60 °C POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 67: Table 31. Temperature Derating (Ct)

    60 °C 38.0 38.0 38.0 38.0 36.8 35.5 34.3 33.0 31.8 30.5 29.3 28.0 26.8 25.5 24.3 23.0 (78.7%) (78.7%) (78.7%) (78.7%) (76.1%) (73.5%) (70.9%) (68.3%) (65.7%) (63.1%) (60.6%) (58.0%) (55.4%) (52.8%) (50.2%) (47.6%) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 68 (66.1%) (61.8%) (57.6%) (53.3%) (49.0%) (44.7%) (40.5%) (36.2%) (31.9%) (27.6%) 525 Vac 40 °C to 600 50 °C 60 °C 50/60 40 °C 3-phase 50 °C 60 °C 40 °C 50 °C 60 °C POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 69: Heat Loss Data

    58.61 (99.6) DM1-34031… 47.5 16.9 296.7 393.8 57.56 (97.8) 65.9 DM1-34038… 47.5 16.9 428.2 473.4 57.56 (97.8) 65.9 525 Vac to 600 Vac DM1-354D5… 50/60 Hz DM1-357D5… 3-phase DM1-35010… 13.5 DM1-35013… 13.5 DM1-35018… DM1-35022… POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 70: Brake Resistor Sizing

    32.2 1600 2000 DBR- DBR- 32025… R036- R012- W0800 W2400 DM1- 32.2 48.3 1600 2000 DBR- DBR- 32032… R036- R012- W0800 W2400 DM1- 48.3 62.1 1600 2000 DBR- DBR- 32048… R036- R012- W0800 W2400 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 71 W4000 DM1- 1600 3200 4000 DBR- DBR- 34038… R063- R030- W1600 W4000 525 Vac to DM1- 600 Vac 354D5… 50/60 Hz DM1- 3-phase 357D5… DM1- 13.5 35010… DM1- 13.5 35013… DM1- 35018… DM1- 35022… POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 72: Table 34. Input Current Scaling

    32.2 48.3 25.3 32.2 17.5 25.3 17.5 35.4  53.1  29.1  37  20.1  29.1 12.7  20.1 32032… DM1- 48.3 62.1 32.2 48.3 25.3 32.2 17.5 25.3  53.1  68.3 35.4  53.1  29.1  37  20.1  29.1 32048… POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 73  52.9  35.7  43.7  26.5  35.7  19.2  27.6 34038… 525 Vac DM1- to 600 354D5… DM1- 50/60 Hz 357D5… 3-Phase DM1- 13.5 35010… DM1- 13.5 13.5 35013… DM1- 13.5 13.5 35018… DM1- 13.5 13.5 35022… POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 74: Table 35. Power Factor And Thdi

    0.39 167% 152% 176% 0.71 0.74 0.64 116% 112% 109% 0.66 112% 110% 111% 0.76 0.80 0.66 111% 107% 107% 0.68 105% 104% 104% 0.79 0.85 100% 0.67 108% 104% 104% 0.71 0.82 0.88 POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 75: Appendix C-Dimension Drawings

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 76: Figure 13. Dm1 Fr1 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 77: Figure 14. Dm1 Pro Fr2 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card 109 [4,291] D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 78: Figure 15. Dm1 Fr2 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) 109 [4,291] POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 79: Figure 16. Dm1 Pro Fr3 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 80: Figure 17. Dm1 Fr3 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(50 [1.969] ) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 81: Figure 18. Dm1 Pro Fr4 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 82: Figure 19. Dm1 Fr4 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(50[1.969]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 83: Figure 20. Dm1 Fr4 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 84: Figure 21. Dm1 Fr4 Without Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 85: Figure 22. Dm1 Pro Fr1 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 86: Figure 23. Dm1 Fr1 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(40[1.575]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 87: Figure 24. Dm1 Pro Fr2 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(80[3.150]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 88: Figure 25. Dm1 Fr2 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(80[3.150]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 89: Figure 26. Dm1 Pro Fr3 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive A(0/70[2.756]) B(0) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(90[3.543]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 90: Figure 27. Dm1 Fr3 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive B(0) A(0/70[2.756]) D = Free space below drive Notes: A=0 for drive without option card A=70mm for drive with option card D(90[3.543]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 91: Figure 28. Dm1 Pro Fr4 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(100[3.937]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 92: Figure 29. Dm1 Fr4 With Nema 1 Kit Dimension Drawing

    B = Free space on the right of drive C = Free space above drive D = Free space below drive A(0/70[2.756]) B(0) Notes: A=0 for drive without option card A=70mm for drive with option card D(100[3.937]) POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 93: Appendix D-Safety Instructions For Ul And Cul

    6 kV. Motor overload and over-temperature protection This drive provides solid-state motor overload protection. The solid-state motor overload protection limit is adjustable, see the drives application manual for more details. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 94: Field Wiring

    ‚ Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 61800-5-1. ƒ If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 95: Appendix E-Sto Function

    The equal distribution is used for the failure modes ratio • of each component. INFORMATION The parameters mentioned above are calculated by Eaton without considering failure rates of external devices e.g. buttons, power supply, etc. WARNING The STO function shall be triggered at least once a year.

  • Page 96: Safety Architecture And Reliability Block Diagram

    2. STO channel 2 is marked in blue. Figure 31. Reliability block diagram. Power supply and input/output Power supply input voltage 230V series: 150–450 Vdc 480V series: 300–880 Vdc STO activation STO1/STO2: 0-1.5 Vdc STO deactivation STO1/STO2: 16-28 Vdc POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 97: Environmental And Emc Conditions

    Fault code is FC 66. CE EMC compliance shall be reconfirmed first. Please contact the factory or your local Eaton sales representative Closed STO1 and STO2 switches. Test finished. •...

  • Page 98: Figure 32. Sto Terminal Block In Dm1 Control Board

    • The safety function STO is not equivalent to the safety function “safe off” of IEC 60204-1:2016, since it does not provide any galvanic insulation. This means that the motor terminals can still have dangerous voltage when in STO state. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 99: Requirements Of Proof Test

    Figure 33. Thermistor STO dry contact wiring diagram. Requirements of proof test This device shall be subjected to a proof test at least once every 20 years. Please contact the factory or your local Eaton sales representative. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...

  • Page 100: Appendix F-Ul Certificate Of Compliance And Ce Declaration

    2011/65/EU RoHS Directive; 2006/42/EC European Machinery Directive. Based on compliance with European standard(s): EN 61800-5-1:2007+A1:2017; EN 61800-3:2018; EN 50581:2012; EN 60204-1:2018; EN 61800-5-2:2016; EN ISO 13849-1:2015; EN 61508, Part 1-7:2010; EN 61326-3-1:2017; EN 62061:2015. POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 101 Notes: Notes: POWERXL SERIES VFDS MN040060EN—September 2020 www.eaton.com...
  • Page 102 Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com © 2020 Eaton All Rights Reserved Eaton is a registered trademark. Printed in USA Publication No.MN040060EN / TBG001507 All trademarks are property September 2020 of their respective owners.

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