Eaton H-Max Series Manual
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Eaton H-Max Series Manual

Drives intellipass/intellidisconnect frames 4-7
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H-Max Series Drives IntelliPass®/IntelliDisconnect®
Frames 4-7

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Summary of Contents for Eaton H-Max Series

  • Page 1 H-Max Series Drives H-Max Series Drives IntelliPass®/IntelliDisconnect® Frames 4-7...
  • Page 2 REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited...

  • Page 3: Table Of Contents

    Key Parameters related to proper IntelliPass Bypass operation ......... . .44 INTELLIPASS/INTELLIDISCONNECT TECHNICAL INFORMATION H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 4: General

    EMC = EMC C2 Standard On Board Ethernet Based Communications: Graphic keypad on all drives BACnet/IP Ethernet Industrial Protocol Bypass & HOA Keypad M = Modbus/TCP Transmission Control Protocol (Ethernet Based) Note All Boards are Varnished H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 5: Identification

    3-3188-026A Eaton Style Number Cust.Ref No: JOB# 2000 AIR UNIT # 1 Eaton Order No: 123456 Storage Temp: -40C to 70C (-40F to 158F) Order Number www.eaton.com 123456789012 Assembled in USA 30-16557 H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 6 Current Drive Size Standard Enclosure 3R and Oversize Type 1/12 Enclosure type 1/12 10.6 Size 4 480Y/277 16.7 24.2 30.8 15.2 Size 5 480Y/277 46.2 480Y/277 Size 6 59.4 74.8 Size 7 H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 7: Components

    Identifi cation Components IPass and IDisc Typical Component locations. Typical Component Locations ® H-Max Series Intellipass ® Active Energy Control An Eaton Green Solution H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 8 Identifi cation Components IPass and IDisc Typical Component locations. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 9: Factory Wired Options

    This option cannot be used with IS Isolation switch or P6 isolation contac- tor options. See IntelliDisconnnect or Typical IntelliPass schematic. Hp Rating and Fuse Rating (A) 208 V Fuse 230 V Fuse 460 V Fuse H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 10 Factory Wired Options P3 Drive Fuse Option Cube Fuses (P3 option) CCC Fuses (P3 option) H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 11: P6-Drives Isolation Contactor Includes Drive Test Switch

    This option cannot be used with M1 Manual Bypass, IS Isolation switch or P3 fuse options. P6 Drive Isolation Contactor Option Typical View Frames 4 - 6 (FR4 Shown) Switch on inside of door Input contactor H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 12: Is-Isolation Switch

    This option cannot be used with P3 or P6 options. See Typical IntelliPass Schematic. Drive Isolation Switch Option IS H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 13: M1-Manual Bypass (Forced) Switch

    See L4 for description/operation of the door mounted pilot lights. Manual Bypass Option M1 ® H-Max Series Intellipass ® 3R Versions have Bypass switch located in Keypad Enclosure Active Energy Control An Eaton Green Solution M1 Option H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 14: Pe-Drive Output Contactor

    Drive, Off or Bypass operation. However, depending on the setting of the thermostat, the internal heat generated by the system when in operation should be enough to turn off the heater. Generally the heater requires no maintenance since the fan bearings are permanently lubricated and sealed. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 15 Factory Wired Options Control Transformer Heater Heater Thermostat Adjustment Heater Fuses See Schematic H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 16: L3/L4-Hmax Pilot Lights

    The motor may not be rotating if commanded at zero speed. The amber light indicates the system has been commanded to run in bypass. The bypass contactor should be energized and the motor running across the line. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 17: Plug In Options

    Aux NO, NC Contact, B/C frame Top Mount IDisc XTCEXFAC11 Aux NO, NC Contact, B/C frame Top Mount IDisc XTCEXFAG11 Aux NO, NC Contact, D/F/G frame Top Mount IDisc XTCEXFAG11 Aux NO, NC Contact, D/F/G frame Top Mount H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 18: Optional Plug In Pcbs

    Do not pass ropes or cables through the lifting eyes as sharp edges may cause excessive wear and possible failure. • Select or adjust rigging lengths to compensate for unequal weight distribution of the load to keep unit in the upright • position. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 19 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 20 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 21 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 22 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 23 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 24 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 25 Dimensions & Mounting H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 26: Wiring

    Do not run control wires in same conduit as input power or motor wires Two grounding points are provided, input ground and output ground Ground unit properly – improper grounding could damage the unit H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 27 Wiring H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 28 Wiring H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 29 Wiring H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 30 Wiring H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 31 Wiring H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 32 Wiring H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 33: Conduit Plates

    Wiring Conduit plates Enclosure Standard Sizes 4-7 have removable top and bottom conduit plates to make wiring and conduit connections easier. See Dimension and Mounting section for access areas. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 34: Input Power Wiring

    Motor Controllers (Type E), Model XTPR or a listed molded case circuit breaker, Models HFD sized as indicated in Input Wiring Table. Line Side Adapter (Eaton model XTPAXLSA or XTPAXLSAD) is also provided with the XTPR Type E devices. These devices provide a disconnect function and the IntelliPass models branch protection/short circuit protection and Class 10 Motor overload protection while running in bypass.
  • Page 35 XTPR032DC1 25-32 15.2 XTPR016DC1 10-16 XTPR025DC1 16-25 XTPR032DC1 25-32 480Y/277 XTPR016DC1 10-16 Hexagon socket- XTPR025DC1 16-25 head spanner XTPR032DC1 25-32 46.2 XTPR050DC1 40-50 XTPR050DC1 40-50 480Y/277 XTPR040DC1 32-40 XTPR050DC1 40-50 XTPR058DC1 50-58 H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 36: Motor Wiring

    For IntelliPass models, wire the motor leads directly to the output contactor O. Motor connections are made directly to the bottom of the output contactor on the lower right side (see examples below) H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 37 Typical IntelliPass with 2 Contactors Bypass Contactor "B" Output Contactor "O" Paralleling Bridge Intellipass Frames 4-7 Motor Connection Points are below parallel bridge Frame 7 Motor Connection Points are above parallel bridge Paralleling Bridge H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 38 8-3/0 single 5mm Hexagon IL03407039Z 8- 2/0 double socket-head XTCE115G Note: For IntelliPass models two wires per terminal is not allowed because the factory installed paralleling bridge uses one connection point H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 39: Ground Wiring

    This external interlock input is not supplied on the IntelliDisconnect models unless the output contactor with power supply option is supplied. Refer to the schematic. Typical TBA Interlock Interlock jumper from 2-3 installed at factory H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 40: Initial Power Up - Intellipass And Intellidisconnect

    Start Guide MN04008005E or Application Manual MN04008006E for more information. The only exception is if the M1 Manual Bypass option is supplied, this option can override the Drive logic and can start the motor in Bypass immediately. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 41: Drive Mode

    Once in the Bypass mode, the start command can be given through any control place (I/O, Keypad, and Fieldbus) in the same manner as starting in the Drive mode. IntelliPass Operation (starting/stopping of the motor) H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 42 When the Drive goes to Auto Bypass, the keypad displays “Going into AutoBypass” for 10 seconds. After the delay, the Drive goes to the Bypass mode and starts the motor (the run command must still be present). H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 43: Hoa Control- Intellipass

    Keypad, I/O Terminal, I/O 3-wire & Fieldbus Ctrl. For the Drive mode, the Speed set point the selections are: Keypad Ref, Fieldbus, AI1, AI2, AI1+AI2, & PID1 (if PID is activated). See Quick Start Guide MN04008005E or Application Manual MN04008006E for more information. H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...

  • Page 44: Key Parameters Related To Proper Intellipass Bypass Operation

    Available current 240 Vac, 480Y/277 Vac 65,000 A 480 Vac 65,000 A Intellidisconnect” Short Circuit Rating Frame Voltage Available current Breaker/Disconnect 240 Vac, 480Y/277 Vac 65,000 A 480 Vac 65,000 A HFDMP H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 45 IntelliPass/IntelliDisconnect Technical information H-Max Series Drives IntelliPass®/IntelliDisconnect® IL04008003E April 2013 www.eaton.com...
  • Page 46 IntelliPass/IntelliDisconnect Technical information Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com © 2012 Eaton Corporation All Rights Reserved Publication No. IL04008003E / 004 All trademarks are property of their April 2013 respective owners.

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