Hydronix Hydro-Control VI Installation Manual page 7

Chapter 1 Introduction ........................................................................................................................... 13
1 Introduction to the Hydro-Control VI ........................................................................................... 13
2 About this manual ....................................................................................................................... 14
3 Safety ......................................................................................................................................... 14
Chapter 2 Mechanical Installation ......................................................................................................... 17
1 Weight and Dimensions ............................................................................................................. 17
2 Mounting and installation ........................................................................................................... 18
3 Operating Temperature .............................................................................................................. 19
4 OPTO modules ........................................................................................................................... 19
5 Memory Cards ............................................................................................................................ 19
6 Touch screen protective layer .................................................................................................... 20
Chapter 3 Electrical Installation............................................................................................................. 21
1 Connector pin assignments ........................................................................................................ 22
2 Power Supply ............................................................................................................................. 24
3 Communications ......................................................................................................................... 24
4 Interface modules ....................................................................................................................... 24
5 Expansion Board (Hydronix Part Number 0180) ........................................................................ 25
6 I/O Wiring Diagrams ................................................................................................................... 26
7 Cables ........................................................................................................................................ 28
8 USB Ports ................................................................................................................................... 28
Chapter 4 Commissioning ..................................................................................................................... 31
1 Screen Navigation ...................................................................................................................... 31
2 Menu Tree .................................................................................................................................. 31
3 Basic Tests ................................................................................................................................. 32
4 Touch screen recalibration ......................................................................................................... 35
5 System Parameters .................................................................................................................... 36
6 Sensor Configuration.................................................................................................................. 42
7 Recipe Parameters ..................................................................................................................... 46
Chapter 5 System Design ..................................................................................................................... 55
1 Water Valves .............................................................................................................................. 55
2 Flow Measurement ..................................................................................................................... 57
3 Retrofitting Systems ................................................................................................................... 58
4 Mix Cycle Design ........................................................................................................................ 62
Chapter 6 RS232 Interface ................................................................................................................... 69
1 Port Settings ............................................................................................................................... 69
2 RS232 Protocol Configuration .................................................................................................... 69
3 RS232 Commands HC05/HC06 Formats .................................................................................. 70
Chapter 7 Remote Support ................................................................................................................... 85
1 Remote support using Hydronix Hydro-Control VI support server ............................................. 85
2 Remote support using a custom server ..................................................................................... 86
3 Configure the Hydro-Control to use a static IP address ............................................................. 87
Chapter 8 Backup, Restore and Upgrade ............................................................................................. 89
1 The System and Data Cards and USB memory stick ................................................................ 89
2 Backing up and Restoring .......................................................................................................... 90
3 Upgrading the Hydro-Control ..................................................................................................... 91
Appendix A System Parameters Record .............................................................................................. 93
Appendix B Diagnostics ........................................................................................................................ 95
Appendix C Glossary ............................................................................................................................ 99
Appendix D Document Cross Reference ............................................................................................ 101
Table of Contents
Hydro-Control VI Installation Guide HD0455 Rev 1.9.0 7