Western Digital Ultrastar Data60 Installation Manual
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Western Digital Ultrastar Data60 Installation Manual

Western Digital Ultrastar Data60 Installation Manual

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Installation
Guide
Ultrastar Data60
Regulatory Model: H4060-J
August 2020
Rev. 1.13
1ET1105

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Summary of Contents for Western Digital Ultrastar Data60

  • Page 1 Installation Guide Ultrastar Data60 Regulatory Model: H4060-J August 2020 Rev. 1.13 1ET1105...

  • Page 2: Table Of Contents

    Ultrastar Data60 Description....................... 2 Ultrastar Data60 Layout........................2 Environmental Specifications.......................4 Electrical Specifications........................4 Mechanical Specifications........................5 Performance Specifications......................... 5 Ultrastar Data60 Rack Requirements....................6 Compatible Rack Hardware Configuration................. 7 List of Compatible Drives........................9 Chapter 2. Disclaimers....................20 Restricted Access Location....................... 21 Safety Compliance..........................21 Electromagnetic Compatibility (EMC) Class A Compliance............
  • Page 3 Installation Guide Table of Contents Safety and Service..........................26 Chapter 4. Packaging....................27 Ultrastar Data60 Packaging Overview....................28 Ultrastar Data60 Unpacking Procedure.................... 29 Chapter 5. Installation....................34 Ultrastar Data60 Installation Overview..................... 35 Ultrastar Data60 Installation Procedure.................... 35 Special Considerations for Cable Routing................56 Cabling for CMA..........................58...

  • Page 4: Revision History

    Consumption (page December 2017 Revision 1.2 • Added active cable support • Added a note regarding single IOMs in SATA TLAs. See Ultrastar Data60 Description (page 2) • Updated the Non-Op altitude specification. See Non- Operational Altitude (page • Correct the packaging images to show the two CMA boxes that come in the accessory tray.
  • Page 5 Revision History Date Revision Comment March 2019 Revision 1.7 Updated the Ultrastar Data60 Installation Procedure (page 35) May 2019 Revision 1.8 Updated the Ultrastar Data60 Installation Procedure (page 35) July 2019 Revision 1.9 • Updated servicing image to correct length values and rail...

  • Page 6: Notices

    Per Western Digital Terms and Conditions of Sale, the user of Western Digital products in life support applications assumes all risk of such use and indemnifies Western Digital against all damages.

  • Page 7: Points Of Contact

    Points of Contact Points of Contact For further assistance with a Western Digital product, contact Western Digital Datacenter Platforms technical support. Please be prepared to provide the following information: part number (P/N), serial number (S/N), product name and/or model number, and a brief description of the issue.

  • Page 8: Chapter 1. Overview

    Ultrastar Data60 . In This Chapter: - Ultrastar Data60 Description......2 - Ultrastar Data60 Layout........ 2 - Environmental Specifications......4 - Electrical Specifications........ 4 - Mechanical Specifications......5 - Performance Specifications......5 - Ultrastar Data60 Rack Requirements... 6 - List of Compatible Drives......9...

  • Page 9: Ultrastar Data60 Description

    1.1   Ultrastar Data60 Description Figure 2: Ultrastar Data60 The Ultrastar Data60 is a 4U form factor, high availability, high density, rack-mounted storage enclosure that is capable of hosting up to 60 SAS or SATA drives. The maximum data storage capacity of the Ultrastar Data60 is 840 TB using 14TB HGST Ultrastar®...
  • Page 10 Table 1: Front and Rear Component Identification Number Component Enclosure Handles CMAs CMA Tray Rear Fans PSUs Chassis Cover Rear Cover Alignment Brackets Rails The following is an image of the layout of the major system components inside the Ultrastar Data60 .

  • Page 11: Environmental Specifications

    1. Overview Installation Guide 1.3 Environmental Specifications Figure 4: Component Layout 1.3   Environmental Specifications Table 2: Environmental Specification Summary Specification Non-Operational Operational Temperature -40°C to 70°C 5°C to 35°C Temperature Gradient 30°C / Hr 20°C per hour maximum Temperature De-rating 1°C per 300m above 3000m 1°C per 300m above 900m Relative Humidity...

  • Page 12: Mechanical Specifications

    Caution: The Ultrastar Data60 can only be plugged into highline. If the unit is plugged into lowline, the PSU will report a "Critical" state when status pages are queried using SES. In this case, the enclosure will power up, but the drives will not.

  • Page 13: Ultrastar Data60 Rack Requirements

    1.7   Ultrastar Data60 Rack Requirements The Ultrastar Data60 is designed to be installed into a rack that meets the EIA-310 standard at a minimum 900mm (35.43in.) usable rack space, frame to frame. The vertical rack rails must be set between 24 in. - 32 in.

  • Page 14: Compatible Rack Hardware Configuration

    1.7.1   Compatible Rack Hardware Configuration The following table(s) list the approved rack hardware configurations for the Ultrastar Data60 : Table 7: Compatible Hardware Configuration 1...
  • Page 15 1. Overview Installation Guide 1.7 Ultrastar Data60 Rack Requirements PDU Mounting Additional Mounting Parameter Rack PDU (Vertical) Bracket Bracket Hardware 42RU – 412-0761-20_STV-4502 WEDIT605 412-0761-23_STV-4503 45RU – WEDIT604 48RU – WEDIT603 51RU – WEDIT606 Quantity 1 rack Table 9: Compatible Hardware Configuration 3...

  • Page 16: List Of Compatible Drives

    Rack PDU (Vertical) Bracket Bracket Hardware Quantity 1 rack Varies 1.8   List of Compatible Drives HDD with 3.5-inch Drive Carrier Table 11: Western Digital Ultrastar DC HC310 Sector Drive Type Interface Encryption Volume Part Number Size Ultrastar DC HC310...
  • Page 17 Ultrastar DC HC320 SAS 12Gb/s 1EX1220 w/ 3.5 in. drive carrier Ultrastar DC HC320 SAS 12Gb/s TCG-FIPS 1EX1342 w/ 3.5 in. drive carrier Table 13: Western Digital Ultrastar DC HC330 Sector Drive Type Interface Encryption Volume Part Number Size Ultrastar DC HC330...
  • Page 18 10TB 1EX0483 w/ 3.5 in. drive carrier Ultrastar DC HC510 SAS 12Gb/s TCG-FIPS 10TB 1EX1340 w/ 3.5 in. drive carrier Table 15: Western Digital Ultrastar DC HC520 Sector Drive Type Interface Encryption Volume Part Number Size Ultrastar DC HC520 SATA 6Gb/s...
  • Page 19 12TB 1EX1005 w/ 3.5 in. drive carrier Ultrastar DC HC520 SAS 12Gb/s TCG-FIPS 12TB 1EX1339 w/ 3.5 in. drive carrier Table 16: Western Digital Ultrastar DC HC530 Sector Drive Type Interface Encryption Volume Part Number Size Ultrastar DC HC530 SATA 6Gb/s...
  • Page 20 1.8 List of Compatible Drives Sector Drive Type Interface Encryption Volume Part Number Size w/ 3.5 in. drive carrier Table 17: Western Digital Ultrastar DC HC550 Sector Drive Type Interface Encryption Volume Part Number Size Ultrastar DC HC550 SATA 6Gb/s...
  • Page 21 Ultrastar SS300 No longer SAS 12Gb/s ME-10DW/D TCG-FIPS 1.6TB w/ 2.5 in. drive carrier available SSD with 3.5-inch to 2.5-inch Drive Carrier Table 19: Western Digital Ultrastar SS200 Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar SS200 No longer...
  • Page 22 3.5 in. to 2.5 in. drive carrier available Ultrastar SS200 No longer SAS 12Gb/s RI-1DW/D 7.68TB w/ 3.5 in. to 2.5 in. drive carrier available Table 20: Western Digital Ultrastar SS300 Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar SS300 No longer...
  • Page 23 1. Overview Installation Guide 1.8 List of Compatible Drives Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar SS300 No longer SAS 12Gb/s ME-10DW/D 400GB w/ 3.5 in. to 2.5 in. drive carrier available Ultrastar SS300 No longer SAS 12Gb/s ME-10DW/D TCG-FIPS 400GB w/ 3.5 in.
  • Page 24 1. Overview Installation Guide 1.8 List of Compatible Drives Table 21: Western Digital Ultrastar SS530 Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar SS530 SAS 12Gb/s RI-3DW/D 400GB 1EX2020 w/ 3.5 in. to 2.5 in. drive carrier Ultrastar SS530...
  • Page 25 1. Overview Installation Guide 1.8 List of Compatible Drives Part Drive Type Interface Drive Writes Encryption Volume Number w/ 3.5 in. to 2.5 in. drive carrier Ultrastar SS530 SAS 12Gb/s RI-3DW/D 1.6TB 1EX2089 w/ 3.5 in. to 2.5 in. drive carrier Ultrastar SS530 SAS 12Gb/s ME-10DW/D 1.6TB...
  • Page 26 3.5 in. to 2.5 in. drive carrier Ultrastar SS530 SAS 12Gb/s RI-1DW/D 15.36TB 1EX2097 w/ 3.5 in. to 2.5 in. drive carrier Table 22: Western Digital Ultrastar SA620 Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar SA620 No longer SSD SATA 6Gb/s RI-1.8DW/D...

  • Page 27: Chapter 2. Disclaimers

    Learn about the Regulatory, Safety, and Electromagnetic standards for which this product is compliant. The following chapter describes the Regulatory Statement of Compliance, Safety Compliance, and Electromagnetic Compatibility Agency Requirements for the Ultrastar Data60 . In This Chapter: - Restricted Access Location......21 - Safety Compliance........21 - Electromagnetic Compatibility (EMC) Class A Compliance..........

  • Page 28: Restricted Access Location

    2.1 Restricted Access Location 2.1   Restricted Access Location The Ultrastar Data60 is intended for installation in a server room or computer room where at least one of the following conditions apply: • access can only be gained by service persons or by users who have been instructed about the restrictions applied to the location and about any precautions that shall be taken and/or •...

  • Page 29: Country Certifications

    2. Disclaimers Installation Guide 2.4 Country Certifications • EN 61000-4-3 Radiated Immunity • EN 61000-4-4 EFT • EN 61000-4-5 Surge • EN 61000-4-6 RF Common Mode • EN 61000-4-8 Power Frequency Magnetic Field • EN 61000-4-11 Voltage Dips and Interruptions 2.4  ...

  • Page 30: Chapter 3. Safety

    Western Digital Safety The following chapter provides safety and regulatory information for the Ultrastar Data60 . In This Chapter: - Safety Warnings and Cautions....24 - Electrostatic Discharge....... 24 - Optimizing Location........24 - Power Connections........25 - Power Cords..........25 - Rackmountable Systems......25...

  • Page 31: Safety Warnings And Cautions

    3.2   Electrostatic Discharge CAUTION Electrostatic discharge can harm delicate components inside Western Digital products. Electrostatic discharge (ESD) is a discharge of stored static electricity that can damage equipment and impair electrical circuitry. It occurs when electronic components are improperly handled and can result in complete or intermittent failures.

  • Page 32: Power Connections

    3. Safety Installation Guide 3.4 Power Connections Position the unit so that there is adequate space around it for proper cooling and ventilation. Consult the product documentation for spacing information. Keep the unit away from direct strong magnetic fields, excessive dust, and electronic/electrical equipment that generate electrical noise.

  • Page 33: Safety And Service

    3. Safety Installation Guide 3.7 Safety and Service Always install rack rails and storage enclosure according to Ultrastar Data60 product documentation. Follow all cautions, warnings, labels, and instructions provided within the rackmount instructions. Reliable grounding of rack-mounted equipment should be maintained.

  • Page 34: Chapter 4. Packaging

    Western Digital Packaging The following chapter provides information about how the Ultrastar Data60 is packaged and instructions for unpacking it. In This Chapter: - Ultrastar Data60 Packaging Overview..28 - Ultrastar Data60 Unpacking Procedure..29...

  • Page 35: Ultrastar Data60 Packaging Overview

    4.1   Ultrastar Data60 Packaging Overview Figure 6: Packaging Layout The Ultrastar Data60 packaging consists of three layers of packaging: The accessory tray is on top, the enclosure chassis box is in the middle, and the drive assemblies are on the bottom. The accessory tray contains three cartons, two for the CMA assembly and one for the rails, as well as plastic bags that contain all necessary hardware listed below in the tables and the included cables.

  • Page 36: Ultrastar Data60 Unpacking Procedure

    3 Drive boxes 20 drives per container 4.2   Ultrastar Data60 Unpacking Procedure Step 1 : Make sure that all of the necessary equipment is available, including any equipment necessary to support the enclosure during installation. To verify the list of necessary equipment, see:...
  • Page 37 4. Packaging Installation Guide 4.2 Ultrastar Data60 Unpacking Procedure Figure 7: Top Cap and Sleeve Removal Step 4 : Open the rail box and remove the two rail assemblies. Set them aside.
  • Page 38 4. Packaging Installation Guide 4.2 Ultrastar Data60 Unpacking Procedure Figure 8: Accessory Tray Step 5 : Open the CMA box and remove the CMA arm(s) and cross-bar. Set them aside. Step 6 : Open the chassis box and remove the top cushions, on the front and rear of the chassis.
  • Page 39 The chassis weight without drives is 20 kg / 44 lbs. Step 8 : Open the HDD boxes and verify their contents. Depending on the version of the Ultrastar Data60 being unpacked, they should contain 20 drives each. Once the contents are verified, leave them...
  • Page 40 4. Packaging Installation Guide 4.2 Ultrastar Data60 Unpacking Procedure Figure 10: Inspect Drives and Drive Blanks...

  • Page 41: Chapter 5. Installation

    Western Digital Installation In This Chapter: - Ultrastar Data60 Installation Overview..35 - Ultrastar Data60 Installation Procedure..35 - Cabling for CMA...........58 - SAS Cabling..........60...

  • Page 42: Ultrastar Data60 Installation Overview

    5. Installation Installation Guide 5.1 Ultrastar Data60 Installation Overview 5.1   Ultrastar Data60 Installation Overview Procedure Info # of People Time Required Tools Required Parts Required Required 3 Total (2 for 45 min. • Long T15 Torx Screwdriver • M5 x 12mm T15 Flat Head Torx...
  • Page 43 Warning: The handles on the front of the chassis are not intended to be used to support the weight of the Ultrastar Data60 . Lifting the unit by the chassis handles or trying to support the unit on the handles can cause them to fail. This can cause serious damage to the unit or serious bodily harm to those handling the unit.
  • Page 44 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 12: Inner Rail Attachment c. Slide the inner rail toward the rear of the chassis to lock it in place. There will be an audible click and the mounting pegs will cover the front part of the keyhole.
  • Page 45 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 14: Installing the Cable Tray Step 4 : Set the vertical rack rail depth to 24" and 32". Step 5 : Install the outer rails into the rack. Pay special attention to which side is being installed. The embossed R is for the right side and L is for the left side.
  • Page 46 Install one cagenut at the uppermost mounting hole of the 4U space that the enclosure will occupy. b. If the Ultrastar Data60 will be installed in a rack for shipping purposes, install four more M5 cage nuts in the holes 3-6 of the 4U space. These will receive the M5 x 12mm T15 Flat Head...
  • Page 47 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 17: Cage Nut Spacing Step 7 : Install the rear cover alignment brackets. a. From the rear of the rack, orient the alignment brackets so that the groove that will catch the...
  • Page 48 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 18: Alignment Bracket Groove (highlighted in red) b. Use five of the M5 x 12mm T15 Flat Head Torx screws and five of the included washers and attach the rear cover alignment bracket to the vertical rail with the Long T15 Torx Screwdriver.
  • Page 49 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 20: Screw Installation Location Step 8 : Install the two rack latch brackets at the front of the rack. a. Orient the brackets so that the screw holes are between the two pins supporting the outer rails as shown in the following image.
  • Page 50 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 21: Rack Latch Bracket Installed b. Use 6 of the included M5 x 12mm screws and the T15 Torx screwdriver to install each bracket, 3 screws per bracket. Caution: Always install the top cover onto the enclosure before installing the chassis into a rack.
  • Page 51 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 22: Extend Mid-Rails Step 10 : Install the chassis into the rails. a. Extend the bearing plates on the inside of the mid-rails until they are fully forward (detent has engaged). This prevents potential damage due to improper mating of the rails.
  • Page 52 Warning: The handles on the front of the chassis are not intended to be used to support the weight of the Ultrastar Data60 . Lifting the unit by the chassis handles or trying to support the unit on the handles can cause them to fail. This can cause serious damage to the unit or serious bodily harm to those handling the unit.
  • Page 53 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 24: Installing the Chassis d. Once the rails are mated properly, slide the enclosure into the rack until it is stopped by the safety catch on the rails. Push the release lever on the safety latch (located on the side of each of the rails), and push the enclosure the rest of the way into the rack.
  • Page 54 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 26: Initial Alignment b. Insert the peg on the underside of the crossbar into the slot on the CMA mounting bracket. Figure 27: Crossbar Underside Peg c. Swing the crossbar so that the thumbscrew lines up with the mounting hole on the opposite...
  • Page 55 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 28: Swinging Motion of Crossbar to Locking Position d. Press the crossbar against the CMA mounting bracket and secure the crossbar in place by pressing and turning the thumbscrew clockwise until snug.
  • Page 56 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure a. Orient the CMA so that the elbow is on the left hand side. b. Attach all three of the connectors to the brackets on the rails. There should be one at the elbow side and two at the other end.
  • Page 57 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 31: CMA Cable Routing c. Open all of the baskets. Figure 32: Open Baskets...
  • Page 58 Close all of the baskets. i. If the Ultrastar Data60 is being installed in a rack and will subsequently be transported inside that rack, it is important to use the included cable tie to wrap the CMA bundle to ensure it does not get damaged during transport.
  • Page 59 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Step 14 : Make sure the CMA(s) is in operational position by folding the arm(s) in toward the enclosure and attaching the elbow end(s) to the connector(s) attached to the rail. Verify that all of the cabling is in functional order and does not bind or catch.
  • Page 60 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 35: Chassis Handle Operation Step 19 : Perform this same action two more times without the drives loaded to make sure the rail kits are installed properly. Step 20 : Install the 3.5in HDD Assembly.
  • Page 61 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 36: LED Pointer Orientation c. Align the drive with the empty slot that will receive it. Lower it into the slot, making sure it stays level and does not snag.
  • Page 62 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 37: Installing a 3.5in HDD Assembly d. Pinch the latch release and carefully press downward to seat the 3.5in HDD Assembly the rest of the way. Step 21 : Repeat the preceding steps to install each subsequent HDD using the same method as the first, populating the enclosure from left-to-right, rear-to-front.

  • Page 63: Special Considerations For Cable Routing

    5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Caution: To ensure proper airflow for enclosure cooling, all drive slots must be populated with either drives or drive blanks. Step 22 : Now that the drives are installed into the chassis, test the installation by sliding the enclosure in and out of the rack a minimum of three times.
  • Page 64 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 40: Nominal Cable Length at Connectors The cables at the port side of the CMA should crisscross in front of the IOMs. To accomplish this, the cables connected to the ports for IOM B (right hand side when facing the rear) should be connected to the upper CMA, and the cables connected to the ports for IOM A (left hand side when facing the rear) should be connected to the lower CMA.

  • Page 65: Cabling For Cma

    5. Installation Installation Guide 5.3 Cabling for CMA When the cables are routed into the CMA, make sure there is some slack given to the elbow joint of the CMA. It is recommended not to wrap the cables tightly around this joint because this can cause binding and prevent smooth operation.

  • Page 66: Cabling Cma

    5. Installation Installation Guide 5.3 Cabling for CMA 5.3.1   Before You Begin The cable configurations detailed in this section are intended to provide the optimal setup for your specific configuration. During the cabling of the CMA, the HD Mini-SAS and SFP+ cables should be installed into the CMA first, followed by Ethernet cables, and finally the power cables on top.

  • Page 67: Sas Cabling

    5.4   SAS Cabling The Ultrastar Data60 can use passive cables that are limited to 3m or less, or active cables of any length for SAS connections to the host. Active cables must be used for Ultrastar Data60 to Ultrastar Data60 daisy chaining connections.
  • Page 68 Passive Cabling As a best practice, Western Digital requires connecting the cables to every other SAS connector port when connecting more than one host per IOM. Please refer to Table 28: Recommended IOM Port Connection...

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