Western Digital Ultrastar Data60 Installation Manual
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Western Digital Ultrastar Data60 Installation Manual

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Installation
Guide
Ultrastar® Data60
Regulatory Model: H4060-J
December 2019
Rev. 1.11
1ET1105

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Summary of Contents for Western Digital Ultrastar Data60

  • Page 1 Installation Guide Ultrastar® Data60 Regulatory Model: H4060-J December 2019 Rev. 1.11 1ET1105...
  • Page 2 Consumption (page December 2017 Revision 1.2 • Added active cable support • Added a note regarding single IOMs in SATA TLAs. See Ultrastar Data60 Description (page 2) • Updated the Non-Op altitude specification. See Non- Operational Altitude (page • Correct the packaging images to show the two CMA boxes that come in the accessory tray.
  • Page 3 Revision History Date Revision Comment March 2019 Revision 1.7 Updated the following sections: • Ultrastar Data60 Installation Procedure (page 39) • Ultrastar Data60 Installation Procedure (page 39) May 2019 Revision 1.8 Updated the Ultrastar Data60 Installation Procedure (page 39) July 2019 Revision 1.9...

  • Page 4: Copyright

    5601 Great Oaks Parkway San Jose, CA 95119 Long Live Data™ is a trademark of Western Digital, Inc. and its affiliates in the United States and/or other countries. Western Digital trademarks are authorized for use in countries and jurisdictions in which Western Digital has the right to use, market and advertise the brands.

  • Page 5: Points Of Contact

    Points of Contact Points of Contact For further assistance with a Western Digital product, contact Western Digital Datacenter Platforms technical support. Please be prepared to provide the following information: part number (P/N), serial number (S/N), product name and/or model number, and a brief description of the issue.

  • Page 6: Table Of Contents

    Safety Warnings and Cautions............................... 30 Chapter 4. Packaging..................................31 Ultrastar Data60 Packaging Overview............................32 Ultrastar Data60 Unpacking Procedure..........................33 Chapter 5. Installation.................................. 38 Ultrastar Data60 Installation Overview........................... 39 Ultrastar Data60 Installation Procedure..........................39 Special Considerations for Cable Routing........................59 Cabling for CMA..................................61 Before You Begin................................61...
  • Page 7 Installation Guide Table of Contents Cabling CMA..................................62...

  • Page 8: Chapter 1. Overview

    This section provides a high level overview of the features of the Ultrastar Data60. In This Chapter: - Ultrastar Data60 Description......2 - Ultrastar Data60 Layout........ 2 - Ultrastar Data60 Specification Summary............4 - Ultrastar Data60 Rack Requirements... 5 - List of Compatible Drives......9...

  • Page 9: Data60 Description

    60 SAS or SATA drives. The maximum data storage capacity of the Ultrastar Data60 is 840 TB using 14TB Ultrastar® HC530 drives . (For a full list of compatible drives and total storage capacities, see the hg (page 9).) The enclosure runs on an input voltage of 200 - 240 VAC and...
  • Page 10 Table 1: Front and Rear Component Identification Number Component Enclosure Handles CMAs CMA Tray Rear Fans PSUs Chassis Cover Rear Cover Alignment Brackets Rails The following is an image of the layout of the major system components inside the Ultrastar Data60.

  • Page 11: Ultrastar Data60 Specification Summary

    1. Overview Installation Guide 1.3 Ultrastar Data60 Specification Summary Figure 4: Component Layout 1.3   Ultrastar Data60 Specification Summary Table 2: Environmental Specification Summary Specification Non-Operational Operational Temperature -40°C to 70°C 5°C to 35°C Temperature Gradient 30°C / Hr 20°C per hour maximum Temperature De-rating 1°C per 300m above 3000m...

  • Page 12: Ultrastar Data60 Rack Requirements

    Caution: The Ultrastar Data60 can only be plugged into highline. If the unit is plugged into lowline, the PSU will report a "Critical" state when status pages are queried using SES. In this case, the enclosure will power up, but the drives will not.
  • Page 13 1.4 Ultrastar Data60 Rack Requirements The Ultrastar Data60 is designed to be installed into a rack that meets the EIA-310 standard at a minimum 900mm (35.43in.) usable rack space, frame to frame. The vertical rack rails must be set between 24 in. - 32 in.

  • Page 14: Compatible Rack Hardware Configuration

    1.4.1   Compatible Rack Hardware Configuration The following table(s) list the approved rack hardware configurations for the Ultrastar Data60: Table 7: Compatible Hardware Configuration 1 PDU Mounting...
  • Page 15 1. Overview Installation Guide 1.4 Ultrastar Data60 Rack Requirements PDU Mounting Additional Mounting Parameter Rack PDU (Vertical) Bracket Bracket Hardware 42RU – 412-0761-20_STV-4502 WEDIT605 412-0761-23_STV-4503 45RU – WEDIT604 48RU – WEDIT603 51RU – WEDIT606 Quantity 1 rack Table 9: Compatible Hardware Configuration 3...

  • Page 16: List Of Compatible Drives

    1. Overview Installation Guide 1.5 List of Compatible Drives PDU Mounting Additional Mounting Parameter Rack PDU (Vertical) Bracket Bracket Hardware Quantity 1 rack Varies 1.5   List of Compatible Drives Compatible Drives Table 11: HDD w/ 3.5 in drive carrier Drive Type Interface...
  • Page 17 1. Overview Installation Guide 1.5 List of Compatible Drives Drive Type Interface Sector Size Encryption Volume Part Number Western Digital® Ultrastar® DC SAS 12Gb/s TCG-FIPS 1EX1852 HC310 w/ 3.5 in. drive carrier Western Digital® Ultrastar® DC SAS 12Gb/s 512e 1EX1185 HC310 w/ 3.5 in.
  • Page 18 1. Overview Installation Guide 1.5 List of Compatible Drives Drive Type Interface Sector Size Encryption Volume Part Number Western Digital® Ultrastar® DC SAS 12Gb/s 512e 1EX1223 HC320 w/ 3.5 in. drive carrier Western Digital® Ultrastar® DC SAS 12Gb/s 512e 1EX1222 HC320 w/ 3.5 in.
  • Page 19 1. Overview Installation Guide 1.5 List of Compatible Drives Drive Type Interface Sector Size Encryption Volume Part Number Western Digital® Ultrastar® DC SAS 12Gb/s 512e 10TB 1EX2436 HC330 w/ 3.5 in. drive carrier Western Digital® Ultrastar® DC SAS 12Gb/s 512e TCG-FIPS 10TB 1EX2437...
  • Page 20 1. Overview Installation Guide 1.5 List of Compatible Drives Drive Type Interface Sector Size Encryption Volume Part Number Western Digital® Ultrastar® DC SAS 12Gb/s 512e 10TB 1EX0487 HC510 w/ 3.5 in. drive carrier Western Digital® Ultrastar® DC SAS 12Gb/s 512e 10TB 1EX0486 HC510...
  • Page 21 1. Overview Installation Guide 1.5 List of Compatible Drives Drive Type Interface Sector Size Encryption Volume Part Number Western Digital® Ultrastar® DC SAS 12Gb/s 12TB 1EX1005 HC520 w/ 3.5 in. drive carrier Western Digital® Ultrastar® DC SAS 12Gb/s TCG-FIPS 12TB 1EX1339 HC520 w/ 3.5 in.
  • Page 22 1. Overview Installation Guide 1.5 List of Compatible Drives Drive Type Interface Sector Size Encryption Volume Part Number Western Digital® Ultrastar® DC SATA 6Gb/s 512e 12TB 1EX1014 HC520 w/ 3.5 in. drive carrier Western Digital® Ultrastar® DC SAS 12Gb/s 14TB 1EX1788 HC530 w/ 3.5 in.
  • Page 23 Table 12: SSD w/ 3.5 in to 2.5 in drive carrier Part Drive Type Interface Drive Writes Encryption Volume Number Western Digital® Ultrastar® SS200 SAS 12Gb/s RI-3DW/D 400GB 1EX1291 w/ 3.5 in to 2.5 in drive carrier Western Digital® SSD SAS 12Gb/s RI-3DW/D 400GB 1EX1293...
  • Page 24 Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar® SS200 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS200 SAS 12Gb/s RI-3DW/D 400GB 1EX1315 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS200...
  • Page 25 1.5 List of Compatible Drives Part Drive Type Interface Drive Writes Encryption Volume Number w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530 SAS 12Gb/s ME-10DW/D 400GB 1EX2013 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530...
  • Page 26 Ultrastar® SS530 SAS 12Gb/s RI-1DW/D 960GB 1EX2033 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530 SAS 12Gb/s RI-1DW/D 960GB 1EX2093 w/ 3.5 in to 2.5 in drive carrier Western Digital® SSD SAS 12Gb/s RI-3DW/D 1.6TB 1EX1303...
  • Page 27 Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar® SS200 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS200 SAS 12Gb/s RI-3DW/D 1.6TB 1EX1304 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS200...
  • Page 28 1.5 List of Compatible Drives Part Drive Type Interface Drive Writes Encryption Volume Number w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530 SAS 12Gb/s ME-10DW/D 1.6TB 1EX2016 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530...
  • Page 29 Ultrastar® SS530 SAS 12Gb/s RI-1DW/D 7.68TB 1EX2039 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530 SAS 12Gb/s RI-1DW/D 7.68TB 1EX2096 w/ 3.5 in to 2.5 in drive carrier Western Digital® SSD SAS 12Gb/s RI-1DW/D 15.36TB 1EX2040...
  • Page 30 Part Drive Type Interface Drive Writes Encryption Volume Number Ultrastar® SS530 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530 SAS 12Gb/s RI-1DW/D 15.36TB 1EX2041 w/ 3.5 in to 2.5 in drive carrier Western Digital® Ultrastar® SS530...

  • Page 31: Chapter 2. Disclaimers

    Learn about the Regulatory, Safety, and Electromagnetic standards for which this product is compliant. The following chapter describes the Regulatory Statement of Compliance, Safety Compliance, and Electromagnetic Compatibility Agency Requirements for the Ultrastar Data60. In This Chapter: - Restricted Access Location......25 - Safety Compliance........25 - Electromagnetic Compatibility (EMC) Class A Compliance..........25...

  • Page 32: Restricted Access Location

    2.1 Restricted Access Location 2.1   Restricted Access Location The Ultrastar Data60 is intended for installation in a server room or computer room where at least one of the following conditions apply: • access can only be gained by service persons or by users who have been instructed about the restrictions applied to the location and about any precautions that shall be taken and/or •...

  • Page 33: Country Certifications

    2. Disclaimers Installation Guide 2.4 Country Certifications • EN 61000-4-2 ESD • EN 61000-4-3 Radiated Immunity • EN 61000-4-4 EFT • EN 61000-4-5 Surge • EN 61000-4-6 RF Common Mode • EN 61000-4-8 Power Frequency Magnetic Field • EN 61000-4-11 Voltage Dips and Interruptions 2.4  ...

  • Page 34: Chapter 3. Safety

    Western Digital Safety The following chapter provides safety and regulatory information for the Ultrastar Data60. In This Chapter: - Electrostatic Discharge....... 28 - Optimizing Location........28 - Power Connections........28 - Power Cords..........28 - Rackmountable Systems......29 - Safety and Service........29...

  • Page 35: Electrostatic Discharge

    3.1   Electrostatic Discharge CAUTION Electrostatic discharge can harm delicate components inside Western Digital products. Electrostatic discharge (ESD) is a discharge of stored static electricity that can damage equipment and impair electrical circuitry. It occurs when electronic components are improperly handled and can result in complete or intermittent failures.

  • Page 36: Rackmountable Systems

    3.5   Rackmountable Systems CAUTION Always install rack rails and storage enclosure according to Ultrastar Data60 product documentation. Follow all cautions, warnings, labels, and instructions provided within the rackmount instructions. Reliable grounding of rack-mounted equipment should be maintained.

  • Page 37: Safety Warnings And Cautions

    3. Safety Installation Guide 3.7 Safety Warnings and Cautions The power supply in this product contains no user-serviceable parts. Do not open the power supply. Hazardous voltage, current and energy levels are present inside the power supply. Return to manufacturer for servicing.

  • Page 38: Chapter 4. Packaging

    Western Digital Packaging In This Chapter: - Ultrastar Data60 Packaging Overview..32 - Ultrastar Data60 Unpacking Procedure..33...

  • Page 39: Ultrastar Data60 Packaging Overview

    4.1   Ultrastar Data60 Packaging Overview Figure 6: Packaging Layout The Ultrastar Data60 packaging consists of three layers of packaging: The accessory tray is on top, the enclosure chassis box is in the middle, and the drive assemblies are on the bottom. The accessory tray contains three cartons, two for the CMA assembly and one for the rails, as well as plastic bags that contain all necessary hardware listed below in the tables and the included cables.

  • Page 40: Ultrastar Data60 Unpacking Procedure

    3 Drive boxes 20 drives per container 4.2   Ultrastar Data60 Unpacking Procedure Step 1 : Make sure that all of the necessary equipment is available, including any equipment necessary to support the enclosure during installation. To verify the list of necessary equipment, see:...
  • Page 41 4. Packaging Installation Guide 4.2 Ultrastar Data60 Unpacking Procedure Figure 7: Top Cap and Sleeve Removal Step 4 : Open the rail box and remove the two rail assemblies. Set them aside.
  • Page 42 4. Packaging Installation Guide 4.2 Ultrastar Data60 Unpacking Procedure Figure 8: Accessory Tray Step 5 : Open the CMA box and remove the CMA arm(s) and cross-bar. Set them aside. Step 6 : Open the chassis box and remove the top cushions, on the front and rear of the chassis.
  • Page 43 The chassis weight without drives is 20 kg / 44 lbs. Step 8 : Open the HDD boxes and verify their contents. Depending on the version of the Ultrastar Data60 being unpacked, they should contain 20 drives each. Once the contents are verified, leave them...
  • Page 44 4. Packaging Installation Guide 4.2 Ultrastar Data60 Unpacking Procedure Figure 10: Inspect Drives and Drive Blanks...

  • Page 45: Chapter 5. Installation

    Western Digital Installation In This Chapter: - Ultrastar Data60 Installation Overview..39 - Ultrastar Data60 Installation Procedure..39 - Cabling for CMA..........61...

  • Page 46: Ultrastar Data60 Installation Overview

    5. Installation Installation Guide 5.1 Ultrastar Data60 Installation Overview 5.1   Ultrastar Data60 Installation Overview Procedure Info # of People Time Required Tools Required Parts Required Required 3 Total (2 for 45 min. • Long T15 Torx Screwdriver • M5 x 12mm T15 Flat Head Torx...
  • Page 47 The handles on the front of the chassis are not intended to be used to support the weight of the Ultrastar Data60. Lifting the unit by the chassis handles or trying to support the unit on the handles can cause them to fail. This can cause serious damage to the unit or serious bodily harm to those handling the unit.
  • Page 48 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 12: Inner Rail Attachment c. Slide the inner rail toward the rear of the chassis to lock it in place. There will be an audible click and the mounting pegs will cover the front part of the keyhole.
  • Page 49 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 14: Installing the Cable Tray Step 4 : Set the vertical rack rail depth to 24" and 32". Step 5 : Install the outer rails into the rack. Pay special attention to which side is being installed. The embossed R is for the right side and L is for the left side.
  • Page 50 Install one cagenut at the uppermost mounting hole of the 4U space that the enclosure will occupy. b. If the Ultrastar Data60 will be installed in a rack for shipping purposes, install four more M5 cage nuts in the holes 3-6 of the 4U space. These will receive the M5 x 12mm T15 Flat...
  • Page 51 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 17: Cage Nut Spacing Step 7 : Install the rear cover alignment brackets. a. From the rear of the rack, orient the alignment brackets so that the groove that will catch...
  • Page 52 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 18: Alignment Bracket Groove (highlighted in red) b. Use five of the M5 x 12mm T15 Flat Head Torx screws and five of the included washers and attach the rear cover alignment bracket to the vertical rail with the Long T15 Torx Screwdriver.
  • Page 53 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 20: Screw Installation Location Step 8 : Install the two rack latch brackets at the front of the rack. a. Orient the brackets so that the screw holes are between the two pins supporting the outer rails as shown in the following image.
  • Page 54 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 21: Rack Latch Bracket Installed b. Use 6 of the included M5 x 12mm screws and the T15 Torx screwdriver to install each bracket, 3 screws per bracket. Caution: Always install the top cover onto the enclosure before installing the chassis into a rack.
  • Page 55 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 22: Extend Mid-Rails Step 10 : Install the chassis into the rails. a. Extend the bearing plates on the inside of the mid-rails until they are fully forward (detent has engaged). This prevents potential damage due to improper mating of the rails.
  • Page 56 The handles on the front of the chassis are not intended to be used to support the weight of the Ultrastar Data60. Lifting the unit by the chassis handles or trying to support the unit on the handles can cause them to fail.
  • Page 57 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 24: Installing the Chassis d. Once the rails are mated properly, slide the enclosure into the rack until it is stopped by the safety catch on the rails. Push the release lever on the safety latch (located on the side of each of the rails), and push the enclosure the rest of the way into the rack.
  • Page 58 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 26: Initial Alignment b. Insert the peg on the underside of the crossbar into the slot on the CMA mounting bracket. Figure 27: Crossbar Underside Peg c. Swing the crossbar so that the thumbscrew lines up with the mounting hole on the...
  • Page 59 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 28: Swinging Motion of Crossbar to Locking Position d. Press the crossbar against the CMA mounting bracket and secure the crossbar in place by pressing and turning the thumbscrew clockwise until snug.
  • Page 60 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Note: The CMA has two arms, labeled "upper" and "lower." The lower arm should have the elbow on the left side and be installed first; the upper arm should have the elbow on the right side and be installed last.
  • Page 61 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 31: CMA Cable Routing c. Open all of the baskets. Figure 32: Open Baskets...
  • Page 62 Close all of the baskets. i. If the Ultrastar Data60 is being installed in a rack and will subsequently be transported inside that rack, it is important to use the included cable tie to wrap the CMA bundle to ensure it does not get damaged during transport.
  • Page 63 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Step 14 : Make sure the CMA(s) is in operational position by folding the arm(s) in toward the enclosure and attaching the elbow end(s) to the connector(s) attached to the rail. Verify that all of the cabling is in functional order and does not bind or catch.
  • Page 64 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 35: Chassis Handle Operation Step 19 : Perform this same action two more times without the drives loaded to make sure the rail kits are installed properly. Step 20 : Install the Drive Assembly.
  • Page 65 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure c. Align the drive with the empty slot that will receive it. Lower it into the slot, making sure it stays level and does not snag. Figure 37: Installing a Drive Assembly d.

  • Page 66: Special Considerations For Cable Routing

    5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Step 22 : Now that the drives are installed into the chassis, test the installation by sliding the enclosure in and out of the rack a minimum of three times. If the enclosure binds, catches, or displays any incorrect motion or behavior retry the installation of the drives and chassis.
  • Page 67 5. Installation Installation Guide 5.2 Ultrastar Data60 Installation Procedure Figure 40: Nominal Cable Length at Connectors The cables at the port side of the CMA should crisscross in front of the IOMs. To accomplish this, the cables connected to the ports for IOM B (right hand side when facing the rear) should be connected to the upper CMA, and the cables connected to the ports for IOM A (left hand side when facing the rear) should be connected to the lower CMA.

  • Page 68: Cabling For Cma

    5. Installation Installation Guide 5.3 Cabling for CMA When the cables are routed into the CMA, make sure there is some slack given to the elbow joint of the CMA. It is recommended not to wrap the cables tightly around this joint because this can cause binding and prevent smooth operation.

  • Page 69: Before You Begin

    5. Installation Installation Guide 5.3 Cabling for CMA 5.3.1   Before You Begin The cable configurations detailed in this section are intended to provide the optimal setup for your specific configuration. During the cabling of the CMA, the HD Mini-SAS and SFP+ cables should be installed into the CMA first, followed by Ethernet cables, and finally the power cables on top.
  • Page 70 5. Installation Installation Guide 5.3 Cabling for CMA 5.3.2.1   SFP+ and HD Mini-SAS Cable Configuration This configuration includes the use of up to four SFP+ and two HD Mini-SAS cables installed into a CMA arm. Figure 45: Service Loop Dimension Figure Table 16: Service Loop Dimension Table 6in.

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