Related Manuals for Kemper 475plus
Summary of Contents for Kemper 475plus
- Page 1 Harvesting Unit (Serial No. 128912 - OPERATOR'S MANUAL 475plus Rotary Harvesting Unit OMKM122351 ISSUE C9 (ENGLISH) Maschinenfabrik Kemper GmbH & Co. KG European Edition PRINTED IN U.S.A.
- Page 2 Use in any other way is considered as contrary to the other languages. To order, see your KEMPER dealer. intended use. The manufacturer accepts no liability for THIS MANUAL SHOULD BE CONSIDERED a permanent...
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Page 3: Table Of Contents
497) ............25-11 and Disposal of Fluids and Components ..05-9 Connecting the Drive (Type 496)......25-14 Protect Against Noise .........05-9 Replace CLAAS Tray with KEMPER Tray..25-18 Park Machine Safely.........05-10 Attaching to a FENDT Forage Harvester Safety Decals Align the Oscillating Frame.........28-1 Pictorial Safety Signs..........10-1... - Page 4 Mixing Lubricants..........50-3 Lubricant Storage ..........50-3 At the Start of Every Harvesting Season ....50-3 Detaching the Rotary Harvesting Unit Use Genuine KEMPER Parts ......50-4 Detach the Rotary Harvesting Unit .....30-1 At the Start of Every Harvesting Season—Spherical Collar Bolts .....50-4 Transport At the Start of Every Harvesting Driving on Public Roads ........35-1...
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Page 5: Pre-Delivery Inspection
Pre-delivery Inspection Predelivery Checklist After the rotary harvesting unit has been completely □ All the gear cases have been filled with the correct assembled, inspect it to be sure it is in good running order quantity of the correct oil/grease/coolant (see Lubrication before delivering it to the customer. -
Page 6: After-Sale Checklist
Pre-delivery Inspection After-Sale Checklist The following items should be checked on the new rotary □ If possible, run the rotary harvesting unit to see if it is harvesting unit at the start of the harvesting season. functioning properly. □ All screws and nuts have been tightened to specified □... -
Page 7: Identification View
Identification View Identification View KM00321,00003C8 -19-12MAR15-1/1 00-1 040519 PN=7... -
Page 8: Safety Measures
Replacement safety signs are available from your KEMPER dealer. Before you start working with the machine, learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. -
Page 9: Observe Road Traffic Regulations
Safety Measures Observe Road Traffic Regulations Always observe local road traffic regulations when using public roads. FX,ROAD -19-01MAY91-1/1 Operator Ability and/or controls, and operating the machine properly and safely. • Machine owners must make sure that operators • Never allow a child or an untrained person to operate are responsible, trained, have read the operating the machine. -
Page 10: Prepare For Emergencies
Safety Measures Prepare for Emergencies Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. DX,FIRE2 -19-03MAR93-1/1 Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job. -
Page 11: Stay Clear Of The Intake Area
Safety Measures Stay Clear of the Intake Area To avoid entanglement, do not feed crop into the machine by hand or foot. Do not attempt to clear obstructions while the machine is running. The feed rolls can feed crop material in faster than you can release your grip on the material. -
Page 12: Store Attachments Safely
Safety Measures Store Attachments Safely Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death. Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area. DX,STORE -19-03MAR93-1/1 Practice Safe Maintenance Understand service procedure before doing work. -
Page 13: Stay Clear Of Rotating Drivelines
Safety Measures Stay Clear of Rotating Drivelines Entanglement in rotating driveline can cause serious injury or death. Keep all shields in place at all times. Make sure rotating shields turn freely. Wear close-fitting clothing. Stop the engine and be sure that all rotating parts and drivelines are stopped before making adjustments, connections, or performing any type of service on engine or machine driven equipment. -
Page 14: Avoid High-Pressure Fluids
Safety Measures Avoid High-Pressure Fluids Escaping oil under pressure can have sufficient pressure to penetrate the skin, causing serious personal injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Check and tighten all connections before applying pressure. Hydraulic oil escaping from pin-holes is difficult to detect, so use a piece of cardboard to search for leaks. -
Page 15: Remove Paint Before Welding Or Heating
Dispose of Waste Properly If waste disposal is carried out improperly, this may damage the environment and ecological systems. Potentially harmful waste used with KEMPER equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. -
Page 16: Decommissioning - Proper Recycling And Disposal Of Fluids And Components
• Contact your local environmental or recycling center, or or ordinances governing the handling or disposal of your KEMPER dealer for information on the proper way waste fluids (example: oil, fuel, coolant, brake fluid); to recycle or dispose of waste. -
Page 17: Park Machine Safely
Safety Measures Park Machine Safely Before working on the machine: • Lower all equipment to the ground. • Stop the engine and remove the key. • Disconnect the battery ground strap. • Hang a "DO NOT OPERATE" tag in operator station. DX,PARK -19-04JUN90-1/1 05-10 040519... -
Page 18: Safety Decals
Safety Decals Pictorial Safety Signs At several important places of this machine safety signs are affixed intended to signify potential danger. The hazard is identified by a pictorial in a warning triangle. An adjacent pictorial provides information how to avoid personal injury. -
Page 19: Repair And Maintenance
Safety Decals Repair and Maintenance Before carrying out adjustment, repair and maintenance work, shut off forage harvester engine and remove ignition key. KM00321,00003CD -19-12MAR15-1/1 Rotating Blades Do not touch any moving machine parts. Wait until all moving parts have stopped. The rotating blades are not immediately stopped when the machine is shut down. -
Page 20: Folding Area Of The Rotary Harvesting Unit
Safety Decals Folding Area of the Rotary Harvesting Unit Stay clear of the folding area of the rotary harvesting unit. When folding or unfolding the rotary harvesting unit, ensure that no persons are standing within the folding area. Before folding or unfolding, ensure that all persons keep the required safety distance from the rotary harvesting unit. -
Page 21: Rotating Drums
Safety Decals Rotating Drums Stay clear of rotating drums. Risk of injury! Arms, legs or loose clothing might become caught by the rotating drums when in operation. Always keep the required safety distance from the rotating drums. Wait for all moving parts to come to a standstill. KM00321,00003D1 -19-12MAR15-1/1 Crushing Danger Area Never reach into crushing danger area as long as side... -
Page 22: Hydraulics Lines
Safety Decals Hydraulics Lines Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Search for leaks with a piece of cardboard. Protect hands and body against fluids under high pressure. KM00321,00003D3 -19-12MAR15-1/1 Driveline Stay clear of rotating driveline. -
Page 23: Haulage
Haulage Hanging Points CAUTION: When loading the harvesting unit with a crane, always use the hanging points. This will prevent the machine from toppling over. Make sure to use chains or slings that meet the weight requirements of the harvesting unit (see ”Specifications”... -
Page 24: Securing The Rotary Harvesting Unit (Lashing Points)
Haulage Securing the Rotary Harvesting Unit (Lashing Points) Lashing points Lashing points KM00321,00006C8 -19-29SEP17-1/1 15-2 040519 PN=24... -
Page 25: Preparing The Rotary Harvesting Unit
Preparing the Rotary Harvesting Unit Unpacking As soon as packaging material is removed, check the unit for any damage that might have been incurred during transport. KM00321,0000038 -19-01SEP08-1/1 Remove Shipping Stands Remove shipping stands on left side and right side. KM00321,00003D5 -19-13MAR15-1/1 Removing the Transport Pallet Remove transport pallet (A). -
Page 26: Attaching To A Claas Forage Harvester
Attaching to a CLAAS Forage Harvester Compatibility Chart (Forage Harvester Types out the steps included in Section Prepare 492, 493, 494, 496, 497, and 498) the Rotary Harvesting Unit. The rotary harvesting unit is prepared for installation on CAUTION: Before attaching the rotary the following CLAAS forage harvester types: harvesting unit to a forage harvester, carry Compatibility chart rotary harvesting unit/CLAAS forage harvester... -
Page 27: Attaching To A Type 498 Forage Harvester With Variable Header Drive
4. When entering a serial number, enter released by Claas. IMPORTANT: Enter a serial number of a rotary harvesting unit that corresponds to the working width of the Kemper rotary harvesting unit. Continued on next page KM00321,00008F3 -19-14MAR19-2/5 25-2 040519... - Page 28 360plus/460plus with chassis Orbis 750 3 speed transmission Transport wagon 375plus/475plus without Orbis 750 3 speed transmission No transport system chassis 375plus/475plus with chassis Orbis 750 3 speed transmission Transport wagon 390plus/490plus without Orbis 900 3 speed transmission No transport system chassis...
- Page 29 Attaching to a CLAAS Forage Harvester A—Adapter cable B—Main wire harness connector IMPORTANT: Perform this step only for rotary 8. The adapter cable (A) must be removed from the harvesting units that have been equipped for Claas control unit (C) when the programming is attachment of a support wheel at the factory.
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Page 30: Install Additional Wiring Harness (Only Forage Harvesters Of The Types 498)
Attaching to a CLAAS Forage Harvester Install additional wiring harness (only forage harvesters of the types 498) NOTE: A wiring harness with an additional socket and connecting cable is supplied along with this rotary harvesting unit. This wiring harness is needed in order to fold the rotary harvesting unit. - Page 31 Attaching to a CLAAS Forage Harvester 3. Install the socket outlet (A) on the Claas forage harvester with screws (B). NOTE: The mounting position of the socket outlet varies and depends on the manufacture year of the forage harvester. A—Socket outlet B—Screws Mounting position of the socket outlet Mounting position of the socket outlet...
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Page 32: Attaching To Claas Forage Harvesters
Attaching to a CLAAS Forage Harvester Attaching to CLAAS Forage Harvesters Rotary Harvesting Units with Standard Tilt Frame 1. Drive the forage harvester close to the rotary harvesting unit's frame until latching hooks (A) protrude into brackets (D) of the attaching frame. NOTE: Brackets (D) may be installed in two different positions. - Page 33 Attaching to a CLAAS Forage Harvester Rotary Harvesting Units with Attaching Frame for Support Wheel 1. Drive the forage harvester close to the rotary harvesting unit's frame until latching hooks (A) protrude into brackets (D) of the attaching frame. 2. Remove pins (C) on both sides. 3.
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Page 34: Rotary Harvesting Units With Multi-Speed Gearbox And Quick Coupler
Attaching to a CLAAS Forage Harvester Rotary Harvesting Units with Multi-Speed Gearbox and Quick Coupler Adjust the quick coupler (only for initial use) 1. Make sure that attaching claw (A) on the rotary harvesting unit and attaching claw (B) on the forage harvester are in alignment. -
Page 35: Connect Hydraulic Hoses
Attaching to a CLAAS Forage Harvester Connect Hydraulic Hoses Connect hydraulic hoses (A) to forage harvester using quick couplers. A—Hydraulic hoses KM00321,0000179 -19-27MAY09-1/1 Connect the Drive (Type 492) NOTE: A step guard (A) for the u.j. shaft is installed on the input transmission. After the rotary harvesting unit has been attached to the forage harvester, the universal-jointed shaft for the drive must be installed. -
Page 36: Connecting The Drive (Types 493, 494 And 497)
Attaching to a CLAAS Forage Harvester Connecting the Drive (Types 493, 494 and 497) 1. Completely remove claw clutch (A) from rotary harvesting unit drive. To do this, disassemble items 1 to 11. A—Claw clutch KM00321,00008F4 -19-13MAR19-1/7 2. Screw threaded rod (B) into u.j. shaft, adjust to 147 mm (X) and counterlock with hex. - Page 37 Attaching to a CLAAS Forage Harvester 3. First insert universal-jointed shaft into splined bushing (A) of rotary harvesting unit drive on the forage harvester. A—Splined Bushing KM00321,00008F4 -19-13MAR19-3/7 4. Secure universal-jointed shaft with bushing (A) and retaining nut (B). A—Bushing B—Retaining Nut KM00321,00008F4 -19-13MAR19-4/7 5.
- Page 38 Attaching to a CLAAS Forage Harvester 6. Engage locking screw (A) into groove of splined shaft. Make sure that u.j. shaft can no longer move. Tighten lock nut (B). A—Locking Screw B—Lock Nut KM00321,00008F4 -19-13MAR19-6/7 7. Install universal-jointed shaft shaft shield (A) as shown. A—Universal-Jointed shaft F—...
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Page 39: Connecting The Drive (Type 496)
Attaching to a CLAAS Forage Harvester Connecting the Drive (Type 496) 1. Completely remove claw clutch (A) from forage harvester header drive. To do this, remove plates (B), (C) and (D), and take off claw clutch (A). A—Claw Clutch C—Plate B—Plate D—Plate KM00321,00003D8 -19-13MAR15-1/8... - Page 40 Attaching to a CLAAS Forage Harvester 3. Screw threaded rod (B) into u.j. shaft, adjust to 225 mm (8.86 in.) (X) and counterlock with hex. nut (A). A—Hex. Nut X—225 mm (8.86 in.) B—Threaded Rod KM00321,00003D8 -19-13MAR15-3/8 4. Insert the u.j. shaft into header drive (A) on the forage harvester.
- Page 41 Attaching to a CLAAS Forage Harvester 7. Engage locking screw (A) into groove of splined shaft. Make sure that u.j. shaft can no longer move. Tighten lock nut (B). A—Locking Screw B—Lock Nut KM00321,00003D8 -19-13MAR15-5/8 8. Pre-assemble the bracket and install it on the header drive of the forage harvester.
- Page 42 Attaching to a CLAAS Forage Harvester NOTE: The u.j. shaft shield consists of 2 parts. 9. Install the u.j. shaft shield (A) on input gear box of the header drive, and secure with screw (B). A—U.J. Shaft Shield B—Screw KM00321,00003D8 -19-13MAR15-7/8 10.
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Page 43: Replace Claas Tray With Kemper Tray
This problem will be resolved by using the straight KEMPER tray (A). Installation: Remove CLAAS tray, slide in straight KEMPER tray (A) and attach it to support shaft (B). NOTE: When harvesting grass, remove the KEMPER tray. -
Page 44: Attaching To A Fendt Forage Harvester
Attaching to a FENDT Forage Harvester Align the Oscillating Frame Align oscillating frame (A) with linear module (B). B—Linear Module A—Oscillating Frame KM00321,0000126 -19-23MAR12-1/1 Attach the Rotary Harvesting Unit to FENDT Forage Harvesters 1. Use tensioning lever (A) to open the lock. A—Tensioning Lever KM00321,0000184 -19-12JUN12-1/5 2. - Page 45 Attaching to a FENDT Forage Harvester 3. Raise the lifting gear until pins (B) engage in the lower latches (A) at left and right. 4. Stop the engine. 5. Apply the park brake. A—Latches B—Pin KM00321,0000184 -19-12JUN12-3/5 6. Use tensioning lever (A) to close the lock. A—Tensioning Lever KM00321,0000184 -19-12JUN12-4/5 7.
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Page 46: Connect Hydraulic Hoses And Wiring Harness
Attaching to a FENDT Forage Harvester Connect Hydraulic Hoses and Wiring Harness The hydraulic outlets on the forage harvester are numbered. Connect the numbered hydraulic hoses of the rotary harvesting unit to the relevant hydraulic outlets of the forage harvester. Connect wiring harness (A) to the electrical socket on the forage harvester. -
Page 47: Change The Hydraulic System
Attaching to a FENDT Forage Harvester 2. Slide the guard over the joint until it engages. KM00321,00001DE -19-07MAY13-2/3 3. Press sliding pin (A) and slide the joint onto the splined shaft on the forage harvester until sliding pin (A) engages in the ring-shaped groove. A—Sliding Pin KM00321,00001DE -19-07MAY13-3/3 Change the Hydraulic System... -
Page 48: Unlock The Oscillating Frame
Attaching to a FENDT Forage Harvester Ball cock positions 1— Position for Maize 2— Position for Grass KM00321,000012D -19-29MAR12-2/2 Unlock the Oscillating Frame Remove locking pin (A) and insert it in hole (B) in the oscillating frame. NOTE: The oscillating frame is now unlocked. A—Locking Pin B—Hole KM00321,000012F -19-29MAR12-1/1... -
Page 49: Detaching The Rotary Harvesting Unit
Detaching the Rotary Harvesting Unit Detach the Rotary Harvesting Unit NOTE: Fold the rotary harvesting unit before setting it down. 1. Lower the rotary harvesting unit to the ground. 2. Shut off the forage harvester's engine, remove the key from the ignition and apply the parking brake. 3. -
Page 50: Transport
Transport Driving on Public Roads regulations when driving the forage harvester on public roads. CAUTION: When driving on public roads or Fold the outer sections for transport according to the local highways at night or during the day, observe local regulations. -
Page 51: Accident Prevention
Transport Accident Prevention When driving on public roads the entire area around the dividers must be covered with a protective guard (A). Protective guard (A), assembly sequence: 1. After the rotors have come to a complete stop, fold the side sections. 2. -
Page 52: Operating The Rotary Harvesting Unit
Operating the Rotary Harvesting Unit Rotary Harvesting Unit Method of Operation A—Gathering Drum D—Direction of Crop G—Cross Feed Drums B—Intake Bars E—Feed Drum H—Feed Teeth C—Feed Teeth F— Feed Teeth I— Rotating Blade The rotary harvesting unit is designed to harvest maize. conveyed along the guides and scrapers to the feed Due to its capabilities, the rotary harvesting unit can be drums (E). -
Page 53: Operating The Rotary Harvesting Unit - General Use
Operating the Rotary Harvesting Unit Operating the Rotary Harvesting Unit - Operating the Rotary Harvesting Unit General Use Once the cutterhead is turning at the correct speed, and Starting the Forage Harvester the rotary cutters are at the appropriate speed, drive into the standing crop. -
Page 54: Adjusting Row Spacing
Operating the Rotary Harvesting Unit Adjusting Row Spacing When harvesting maize with a row spacing of 38 in. (96.5 cm), dividers (A) must be set outwards on both sides. • Loosen screws (B). • Set dividers (A) outwards. • Retighten screws (B). A—Divider B—Screws KM00321,00003DB -19-13MAR15-1/1... -
Page 55: Length-Of-Cut Adjustment With Claas Forage Harvester
2 speeds. See forage harvester Operator's Manual for adjustments to the forage harvester. On the KEMPER rotary harvesting unit, 1st gear (A) and 2nd gear (B) are shifted directly at the drive case. A—1. Gear B—2. Gear... -
Page 56: Length Of Cut And Drum Speeds With Claas Forage Harvester 830-900 (Type 493)
Operating the Rotary Harvesting Unit Cutterhead with 20 knives (Types 492 and 496) I—Length of cut, II—Lever (B) position III—Lever (A) position IV—Lever (C) V—Rotary harvesting VI—Gathering drum cutterhead with position unit, gear speed 2x10 knives 5 mm Slow Slow 6.5 mm Fast Fast... -
Page 57: Length Of Cut And Drum Speeds With Claas Forage Harvester 930-980 (Types 494, 497, And 498)
Operating the Rotary Harvesting Unit Cutterhead with 20 knives (type 493) I—Length of cut, number of knives II—Length-of-cut III—Rotary harvesting IV—Gathering drum transmission, forage unit drive speed harvester 2x10 knives 2x5 knives Gear Gear 7.3 mm 14.7 mm 8.5 mm 17.0 mm 9.7 mm 19.3 mm... -
Page 58: Cutterhead With 36 Knives (Types 494, 497, And 498)
Operating the Rotary Harvesting Unit Cutterhead with 36 Knives (Types 494, 497, and 498) Two-speed gearbox (II) for normal to long length of cut (standard) II—Rotary harvesting unit drive I—Length of cut, number of knives III—Gathering drum speed 2x18 knives 2x9 knives Speed 4 mm (0.16 in.) -
Page 59: Cutterhead With 24 Knives (Types 494, 497, And 498)
Operating the Rotary Harvesting Unit Cutterhead with 24 Knives (Types 494, 497, and 498) Two-speed gearbox (II) for normal to long length of cut (standard) II—Rotary harvesting unit drive I—Length of cut, number of knives III—Gathering drum speed 2x12 knives 2x6 knives Speed 6 mm (0.24 in.) -
Page 60: Adjusting Gear Selection With Multi-Speed Gearbox For Claas Forage Harvesters
Operating the Rotary Harvesting Unit Adjusting Gear Selection with Multi-Speed Gearbox for CLAAS Forage Harvesters The multi-speed drive for CLAAS forage harvesters has 4 speeds. The first 2 speeds are selected by turning nut (B) on the outside of the drive. The entire multi-speed drive can be rotated so that 2 more speeds (A) can be selected. -
Page 61: Lengths Of Cut And Gear Selection With Multi-Speed Drive For Claas Forage Harvesters
Operating the Rotary Harvesting Unit 3. Rotate drive (C) through 180°. NOTE: The gearbox can be rotated without taking it off. 4. Tighten hex socket screws (D) to specification. Specification Gearbox, Hex Socket Screws—Torque............95 N·m (70 lb.-ft.) 5. Re-install universal-jointed shaft (E) and shield (F). C—Gearbox E—Universal-Jointed Shaft D—Hex Socket Screws... -
Page 62: Harvesting
Operating the Rotary Harvesting Unit Harvesting Before the harvest, do the following: • Unfold the rotary harvesting unit • Adjust the feed bars • Adjust the speed at which the gathering drums operate IMPORTANT: Avoid unnecessary wear at the clutches. Always select forward gear from the idle setting. -
Page 63: Troubleshooting
Poor cut when the rows are far apart The unit is tackling seven rows of Tackle only six rows of plants. Contact plants. The middle row is hindering your KEMPER dealer if necessary. the cut. KM00321,00003E0 -19-13MAR15-1/1 45-1... -
Page 64: Lubrication And Periodic Service
Lubrication and Periodic Service Service Intervals IMPORTANT: Replace any damaged parts. Any screws that have worked loose must be CAUTION: Before making any adjustments or retightened to the proper torque. doing any service work, always: - Switch the machine off Clean grease fittings before lubrication. -
Page 65: Transmission Oil
A 50% mixture of ethylene coolant in water provides coolant. freeze protection to -37°C (-34°F). If protection at lower temperatures is required, consult your KEMPER dealer for recommendations. KM00321,0000196 -19-10JUN09-1/1 50-2... -
Page 66: Alternative And Synthetic Lubricants
The temperature limits and service intervals shown in Some lubricants may not be available in your location. this manual apply to both conventional and synthetic Consult your KEMPER dealer to obtain information and lubricants. recommendations. Re-refined base stock products may be used if the finished lubricant meets the performance requirements. -
Page 67: Use Genuine Kemper Parts
KEMPER. Installation and use of such products could have negative effects upon the design characteristics of KEMPER machines and thereby affect their safety. Avoid this risk by using only genuine KEMPER parts. KM00321,00002CD -19-03MAY10-1/1 At the Start of Every Harvesting Season—Spherical Collar Bolts... -
Page 68: At The Start Of Every Harvesting Season-Gearbox Mounting Flange Attaching Screws
Lubrication and Periodic Service At the Start of Every Harvesting Season—Gearbox Mounting Flange Attaching Screws Flange screws (A) at gearbox mounting flanges of gathering drums must be retightened to the specified torque prior to each harvesting season and then retightened after 50 hours in service. Torque setting is: Specification Gearbox Mounting... -
Page 69: General View Of Drives And Oil Levels On The Rotary Harvesting Unit
Lubrication and Periodic Service General View of Drives and Oil Levels on the Rotary Harvesting Unit A—Oil Drain Screw 2— Bevel Gear Drive - 1.5 L (0.4 4— Spur-Gear Angle Drive - 1.1 L B—Oil Filler Plug US. gal.) (0.29 US. gal.) C—Vent 3—... -
Page 70: Overview Of Oil Levels In Input Transmission
Lubrication and Periodic Service Overview of Oil Levels in Input Transmission Rotary harvesting units for CLAAS forage harvesters A—Gearbox - 4.3 L (1.14 U.S. C—4-Speed Multi-Speed gal.) Gearbox (Option) - 1.25 L B—Bevel Gear Drive for Quick (0.33 U.S. gal.) Coupler (Option) - 1.2 L (0.32 U.S. -
Page 71: Every 10 Hours Of Operation-Cleaners And Blade Rotor Segments
Lubrication and Periodic Service Every 10 Hours of Operation—Cleaners and Blade Rotor Segments Check all cleaners (A) and blade rotor segments (B) for signs of wear. Replace worn parts (see "Maintenance" section). B—Blade rotor segment A—Cleaner KM00321,0000732 -19-22JAN18-1/1 Every 10 Operating Hours—Balance Weights Check balance weights (A) beneath the outer blade rotors for wear. -
Page 72: Every 10 Hours-Lower Rolls Of Oscillating Frame
Lubrication and Periodic Service Every 10 Hours—Lower Rolls of Oscillating Frame Lubricate with grease. KM00321,00001B6 -19-17JUN09-1/1 Every 50 Hours—Outer Drives Remove covers (A) and lubricate the bearings and drive shafts. Reinstall covers (A). A—Covers KM00321,00003E4 -19-13MAR15-1/1 50-9 040519 PN=72... -
Page 73: Every 50 Hours-Claw Clutch
Lubrication and Periodic Service Every 50 Hours—Claw Clutch Clean all the claw clutches (see arrows). Lubricate with grease. Apply also a layer of grease to the grooved surface of the clutch claws using a brush. KM00321,00001B8 -19-17JUN09-1/1 Every 50 Hours—Lower Pin of Hydraulic Cylinder and Hinges of the Outer Units Lubricate with grease. -
Page 74: Every 50 Hours-Upper Rolls Of Oscillating Frame
The cavity of the friction clutch (A) can be drained and refilled. This service work requires the friction clutch to be removed from the machine. Therefore it is advised to contact your KEMPER dealer to drain/refill the friction clutch. Specification Main drive friction clutch cavity—Capacity ............ -
Page 75: After Each Harvesting Season
After Each Harvesting Season A—Depressions • Clean the entire rotary harvesting unit - pay particular from your KEMPER dealer, so that they can be installed attention to the depressions (A) in the gathering drums. in time for the next harvesting season. •... -
Page 76: Service
Service Metric Bolt and Screw Torque Values TS1670 —UN—01MAY03 12.9 10.9 12.9 12.9 10.9 12.9 Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Bolt or Screw Size Lubricated Lubricated Lubricated Lubricated lb.-in. lb.-in. lb.-in. lb.-in. lb.-in. lb.-in. lb.-in. lb.-in. -
Page 77: Relieve Pressure On The Main Drive Slip Clutches
4. Loosen screws (C) as far as the threads allow (without removing them completely). 5. Position cover (A) and install using screws (B). IMPORTANT: It is recommended to have the slip clutches checked once a year by the KEMPER dealer. KM00321,00001BD -19-17JUN09-2/2 55-2 040519 PN=77... -
Page 78: Disassemble Slip Clutch
Service Disassemble Slip Clutch If it is not possible to turn slip clutch by hand as explained under ”Relieving Pressure at the Slip Clutches on the Main Drive”, it has to be disassembled and cleaned for proper function. Proceed as follows: 1. -
Page 79: Installing New Rotating Blades (Big Drums)
Service Installing New Rotating Blades (Big Drums) A—Yellow blade C—Strap E—Cleaner (clockwise) B—Black blade D—Cleaner (counter-clockwise) F— Reinforcement strap - 4 yellow blades (A), and CAUTION: Before making any adjustments or - 4 black blades (B) doing any service work, always: 2. - Page 80 Service NOTE: Install cleaners (D) and (E) with their cutting edges facing in the direction of cut. KM00321,0000149 -19-26MAR09-2/3 Tighten all attaching screws of blade segments and cleaners with the specified torque. Specification M8 screws—Torque ................28 Nm 20.65 lb-ft M10 screws—Torque ..............51 Nm 37.62 lb-ft A—M8 screws B—M10 screws...
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Page 81: Installing New Rotating Blades (Small Drums)
Service Installing New Rotating Blades (Small Drums) A—Yellow Blade C—Cleaner (Counter-Clockwise) D—Strap F— Direction of Cut B—Black Blade E—Cleaner (Clockwise) - 2 yellow blades (A) and CAUTION: Before making any adjustments or - 2 black blades (B) performing any service operations, ALWAYS: 2. -
Page 82: Adjusting Gatherer Points (Big Drums)
Service NOTE: Install cleaners (C) and (E) with their cutting edges pointing in the direction of cut. KM00321,00003E6 -19-16MAR15-2/3 IMPORTANT: Always use reinforcement plate (C) when installing the cleaners. Tighten all attaching screws of blade segments and cleaners to the specified torque. Specification Screws (M8)—Torque ..............28 N·m 20.65 lb.-ft. -
Page 83: Adjusting Dividers (Small Drums)
Service Adjusting Dividers (Small Drums) In order to prevent plugging and crop losses, the dividers (A) have to be properly adjusted. Always keep distance (X) between 3 and 7 mm (0.12 and 0.27 in.). Proceed as follows: • Loosen screws (B), set divider (A) to the specified distance (X) and then retighten screws (B). -
Page 84: Check Adjustment Of Scrapers (Large Drums)
Service Check Adjustment of Scrapers (Large Drums) In order to prevent plugging in the feeding channel, set scrapers (A) as close as possible to the gathering drums. The scrapers might touch the gathering drums slightly. To adjust scraper (A), loosen screws (B) and (C). NOTE: Screw (C) is located underneath the machine. -
Page 85: Cleaning Rotary Harvesting Unit
Service Check condition of the cleaners (B) frequently. Replace worn parts. B—Cleaners KM00321,00003EB -19-16MAR15-2/2 Cleaning Rotary Harvesting Unit Remove loose crop by means of compressed air and/or a hand brush. When using high pressure/steam cleaners, keep a minimum distance (X) of 250 mm (9.84 in.). Refer to specifications for the maximum temperature and maximum pressure. -
Page 86: Storage
• Check the rotary harvesting unit for damaged or worn parts and replace them as necessary. For more detailed checks, see your KEMPER dealer. • Touch up the paintwork if required, and clean the decals. KM00321,000019E -19-12JUN09-1/1 Start of New Season •... -
Page 87: Technical Specifications
Technical specifications Machine Design Life remanufacture or replacement, or, if at the end of life, that the machine be removed from operation. (See separate This machine is designed and manufactured to provide a decommissioning section of this manual for information on long life of productive operation, however actual attainable disposal and recycling of machine components.) life depends on a number of factors including the severity... -
Page 88: Eu Declaration Of Conformity
Technical specifications EU Declaration of Conformity Kemper GmbH & Co.KG Am Breul D-48703 Stadtlohn, Germany The person named below declares that the product Machine type: Rotary harvesting unit plus Model: 475 fulfills all relevant provisions and essential requirements of the following directives:... -
Page 89: Serial Number
Serial Number Rotary Harvesting Unit Serial Number Plate A—Type D—Weight B—Model Designation E—Year of Construction C—Product Identification F— Model Year Number KM00321,00000DF -19-22DEC11-1/1 Serial Number When ordering parts, always quote the rotary harvesting unit serial number. The serial number is on a plate at the right-hand side of the attaching frame. - Page 90 Serial Number 70-2 040519 PN=90...
- Page 91 Index Page Page Adjust scrapers............20-1 Alternative lubricants ..........50-3 Feed passage Attach Adjust scrapers ............20-1 Attaching to CLAAS forage harvesters Fluid Grease for Drives..........50-1 Connecting the Drive (Types 493, 494 and 497) ............25-11 Attaching Attaching to CLAAS Forage Harvesters ....25-7 Gatherer points Connecting the Drive (Type 496).......
- Page 92 Index Page Page Lubricants Guides and scrapers..........40-1 Fluid Grease for Drives ........... 50-1 Rotating blade............40-1 Mixing..............50-3 Rotating blades Lubrication Big drums Start of new season ..........60-1 Differences ............55-4 Lubrication and maintenance Direction of cut ............ 55-4 Every 10 hours..........
- Page 93 Index Index-3 040519 PN=3...
- Page 94 Index Index-4 040519 PN=4...
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