Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Kemper Manuals
  4. Farm Equipment
  5. 330 Series
  6. Operator's manual

Kemper 330 Series Operator's Manual

Rotary harvesting units
Hide thumbs Also See for 330 Series:

Advertisement

Quick Links

Download this manual
Technology you can count on
Operator's manual
Version B 0702
English
No. : 97441
ROTARY HARVESTING
UNITS
330
Maschinenfabrik KEMPER GmbH & Co. KG • D- 48694 Stadtlohn
P.O. Box 1352 • Tel.: +49 (0) 25 63 / 88-0
E-mail: Info@Kemper-Stadtlohn.de
Internet: www.kemper-stadtlohn.de

Advertisement

loading

Related Manuals for Kemper 330 Series

Summary of Contents for Kemper 330 Series

  • Page 1 Technology you can count on Operator’s manual Version B 0702 English No. : 97441 ROTARY HARVESTING UNITS Maschinenfabrik KEMPER GmbH & Co. KG • D- 48694 Stadtlohn P.O. Box 1352 • Tel.: +49 (0) 25 63 / 88-0 E-mail: Info@Kemper-Stadtlohn.de Internet: www.kemper-stadtlohn.de...
  • Page 2 The construction and function of our products are subject to technical continuous and claims further development, which means information and data pertaining to a delivery are not binding. Maschinenfabrik KEMPER GmbH & Co. KG Postfach 1352 – D-48694 Stadtlohn Tel. +49(0) 2563 / 88-0 E-mail: Info@Kemper-Stadtlohn.de...

  • Page 3: Accident Prevention Regulations

    0611 0611 Foreword Carefully read this operating manual to These codes are also required by the KEMPER familiarise yourself with the correct operation dealer for spare part orders. We recommend and maintenance of the machine and to noting the codes also in another document.
  • Page 4 Operating manual handed over to points customer Friction clutches released. Transmission checked for leakage. Date: All moving parts tested for smooth movement Signature of dealer/Kemper specialist: All hydraulic lines and connections tested for leakage - all lines and connections are tight.
  • Page 5 Introduction 0611 0611...

  • Page 6: Table Of Contents

    Table of contents 0611 0611 Page Page Safety instructions ..........1 Clutches ............10 Permitted use ........... 1.1 Starting-off clutch (700 Nm) ......10.1 Identification of safety instructions....1.2 Starting-off clutch (800 Nm) ......10.2 Hazard symbols..........1.3 Starting-off clutch (900 Nm), liquid-cooled ..10.3 Accident prevention regulations .......
  • Page 7 Use for the purpose for which it is intended also includes the observation of our operating and maintenance instructions and sole use of genuine Kemper replacement parts. The harvesting unit may only be used, serviced and repaired by persons who are familiar with the operation of this equipment or who have been instructed regarding the hazards involved.
  • Page 8 Chapter Chapter Safety instructions Point Point 0401 0401 1.3 Safety instructions: Read the safety instructions and warning signs mounted on the machine and contained in the operating instructions carefully. Make sure that all signs can be easily read. Replace any signs which cannot be clearly read.
  • Page 9 Chapter Chapter Safety instructions Point Point 0401 0401 Do not enter the hazard area between the header and the machine. Never put your hands in the auger while it is still turning. Do not access the intake parts of the implement before the power system has cut out, the engine has stopped and the ignition key has been removed.
  • Page 10 Chapter Chapter Safety instructions Point Point 0401 0401 Do not touch any moving parts. Beware of pressurised fluids emitted from the system! Never place your hands in areas where there is a crush hazard while it is still possible for parts to move.

  • Page 11: Blades

    Chapter Chapter Safety instructions Point Point 0401 0401 Accident It is forbidden to stand or walk in the crop intake area. prevention Do not feed crop into the harvester using your hands. Do not regulations push crop further into the machine using your foot. Exercise great care when connecting the jointed shafts.

  • Page 12: Mechanical Safety

    86/188/EWG; measured in accordance with ISO 5131 with the cab closed = 80.0 dB (A). Only genuine Kemper replacement parts should be used. 1.5 Mechanical safety Do not place your hands or any other objects inside the equipment while during operation or while the harvester engine is still running.
  • Page 13 Chapter Chapter Safety instructions Point 1.8 /1.9 Point 1.8/1.9 0401 0401 1.9 Safety guidelines Hazard from electrical current when welding and Use only welding equipment with electrics which are in working with perfect condition flame Do not carry out welding where there is an increased electrical hazard (welder standing on a surface which will conduct electricity, welding in a constrained position, welding in...

  • Page 14: Transfer Of Ownership Of The Equipment

    To this end, Document A must be signed and returned to Kemper. Document B is retained by the dealer supplying the equipment, and Document C is retained by the customer. This also ensure your...
  • Page 15 Chapter Chapter General Point Point 0401 0401 General Our patented cutting system enables you to approach the maize stems from any direction you choose: parallel to the rows, perpendicular to the rows, or at an angle. Every single maize stem is fed automatically into a gap in the cutting head.
  • Page 16 Chapter Chapter General Point Point 0401 0401 Description of Harvesting implement with integrated interface for self-propelled the header forage harvesters. When fitted with the appropriate interface, the header is suitable for attachment to a variety of self-propelled forage harvesters. Power transmission is delivered by the SPFH drive line via oil- immersed transmission and safety clutches.
  • Page 17 Chapter Chapter General Point Point 0401 0401 Design of the harvesting attachments with the major sub-assemblies...
  • Page 18 Chapter Chapter General Point Point 0401 0401 Sub-assembly designations Rotating lodged maize auger Outer feed bar Frame Intake drum Central feed bar Centre guide Rear guard 10 Outer crop separator 11 Intake drum, left or right-rotating 12 Small crop separators 13 Shield 14 Central covering plate 16 Large crop separators...

  • Page 19: Maintenance And Testing

    Chapter Chapter General Point Point 0401 0401 Harvester attachment type Unit of 4.3 Header dimensio dimensions and weights Length 2.06 Overall width 3.00 Height 1.36 Working width 3.00 Transport width 3.00 Weight of basic version 1500 Height folded in - lowered 1.36 4.4 Maintenance Maintenance at start of new season...
  • Page 20 Chapter Chapter General Point Point 0401 0401 4.5 Torques for metric bolts TORQUES FOR METRIC BOLTS in NM Grade 10.9 Grade 12.9 Grade 4.8 Grade 8.8 or 9.8 Lubricated Lubrica- Lubricated Dry* Dry* Lubricated* Dry* Dry* Size 1075 1150 1075 1350 1200 1350...

  • Page 21: Transporting The Equipment

    Chapter Chapter General Point Point 0401 0401 Fold in the outer cutting units for transport (transport width 3.00 m) 4.6 Transporting the equipment Attach the folding accident prevention guard. (The transport guard is fitted with flashing lights and position lights.) When folded, the cutting units may partially cover the headlamps on some self-propelled forage harvesters.

  • Page 22: Travelling On Public Highways

    Kemper harvesting implement. The headlamp mountings are attached to the cab posts on the left and right using appropriate drilled holes. The lower edge of the headlamp should be approx.
  • Page 23 Chapter Chapter General Point Point 0401 0401...
  • Page 24 Chapter Chapter General Point 4.10 Point 4.10 0401 0401 4.10 Observe Public Road Legislation CAUTION: Before transporting the machine on public roads, make sure that the machine conforms to the legislation governing the use of agricultural vehicles on the road.
  • Page 25 Chapter Chapter Power transmission Point 9.0/9.1 Point 9.0/9.1 0501 0501 Power transmission Power is transmitted via jointed shafts, drive shafts and transmission units. The individual oil levels have to be checked before Initial start - up the initial startup of the device. The header also has to be subjected to a visual inspection.
  • Page 26 Chapter Chapter Power transmission Point Point 0401 0401 Fig. Description Remarks Spur gear This gear is fitted with a ratchet clutch. It is filled with 0.5 l of AVIATICON XRF liquid grease. Spur gear angle drive left Transmission oil: 1.0 litres SAE 90 Spur gear angle drive right Transmission oil: 1.0 litres SAE 90 Before installing, we recommend you check the direction of...
  • Page 27 Chapter Chapter Power transmission Point Point 0401 0401 Arrangement of transmissions Fig. 2...
  • Page 28 Chapter Chapter Power transmission Point Point 0401 0401 Direction of rotation When carrying out assembly and dismantling work on spur gear angle drives 3-6 it is particularly important that you observe the direction of rotation. Freewheel There are transmissions with anti-clockwise freewheel and clockwise freewheel.
  • Page 29 Chapter Chapter Power transmission Point Point 0401 0401 Oil change intervals First oil change after approx. 100 operating hours, then every 500 operating hours Oil level check Before checking the oil level, place the implement in a horizontal position and open the check bolt. Oil should reach the lower edge of the inspection aperture.
  • Page 30 Chapter Chapter Power transmission Point Point 0401 0401 Filling, drainage bleeding bolts, grease nipples Position of openings Oil drainage bolt on the various Filler bolt transmissions Bleed Grease nipple Oil level check bolt Fig. 4...
  • Page 31 Chapter Chapter Power transmission Point Point 0401 0401 Oil grades and capacities Oil grade SAE 90 transmission oil Item 21 = Spur gear angle drive 1.00 litre Capacities, oil-filled transmissions Item 22 = Spur gear angle drive 1.00 litre Item 24 = Spur gear angle drive 4.80 litres...
  • Page 32 Chapter Chapter Power transmission Point Point 0401 0401 Oil grades and capacities Direction of rotation When carrying out assembly and dismantling work on Spur gear angle drive 4 it is particularly important that you observe the direction of rotation. We recommend you check the direction of rotation before installing.
  • Page 33 Chapter Chapter Power transmission Point Point 0401 0401 Basic machine lubrication schedule Basic machine Grease daily Grease nipple on lower bearing of lodged maize auger (left and right) Grease annually Star ratchet in all eight intake drums. We recommend lubrication using a lithium saponified grease lithium-saponified grease "GLEITMO 805 and 810"...
  • Page 34 Chapter Chapter Clutches Point 10.0 Point 10.0 0401 0401 Clutches General inspection of friction clutches shortly before each new season begins...
  • Page 35 Chapter Chapter Clutches Point 10.1 Point 10.1 0401 0401 10.1 Starting clutch 800 Nm...
  • Page 36 Chapter Chapter Clutches Point 10.1 Point 10.1 0401 0401 The 700 Nm friction clutch in main drive Protective The two friction clutches 50 in the main drive (beneath the function attachment frame) protect the entire machine from unnecessary Fig. 55-58 loads.
  • Page 37 Chapter Chapter Clutches Point 10.4 Point 10.4 0401 0401 10.4 Dismantling...
  • Page 38 Chapter Chapter Maintenance Point 11.0 Point 11.0 0401 0401 Maintenance and inspection Pre-season The 'general inspection' of the two friction clutches in the main drive is the most important task before commencing maintenance operation with the harvesting implement: remove the two clutches, dismantle them, clean and replace if necessary.
  • Page 39 Inspect all parts for general wear and tear and order replacement parts in good time. The use of replacement parts, accessories and additional equipment which are not genuine KEMPER parts and have not been tested and approved by KEMPER can have negative effects on the design characteristics of the...
  • Page 40 Chapter Chapter Maintenance Point 11.1 Point 11.1 0401 0401 11.1 Star ratchet Information regarding The star ratchet as shown in Fig.85 can be removed by the star ratchet removing the hex bolts S ( 8x ) without the need to dismantle the gathering drum.
  • Page 41 Chapter Chapter Maintenance Point 11.2 Point 11.2 0401 0401 The blades have a limited service life. Fig. 94 shows: 11.2 Blade wear Teeth 1 = New condition = 1:1 Teeth 2 = Condition after heavy duty When the tips are fully worn, the crop may be pushed forward.
  • Page 42 Chapter Chapter Maintenance Point 11.3 Point 11.3 0401 0401 11.3 Maintenance of the intake and cutting area The following functional parts are included in the intake and Intake and cutting cutting area: area Small crop separators T - Intake bars E Driver teeth - Row of teeth Blades...
  • Page 43 Chapter Chapter Maintenance Point 11.3 Point 11.3 0401 0401 ■ Small crop separators The gap between the rear side of the small crop Fig. 93 separators T and the drive teeth M should be as small as possible (4-6 mm). The smaller the gap, the better lodged crop will be picked up.

  • Page 44: Inspecting The Crop Guide Track

    Chapter Chapter Maintenance Point 11.4 Point 11.4 0401 0401 11.4 Inspecting the crop guide track...

  • Page 45: Scrapers

    Chapter Chapter Maintenance Point 11.4 Point 11.4 0401 0401 Scrapers and All the scrapers and guides inside the crop guide track require guides special attention and should be carefully examined in the event of a fault occurring. Faults can occur (e.g.) when foreign bodies enter this track.
  • Page 46 Chapter Chapter Maintenance Point 11.5 Point 11.5 0401 0401 11.5 Scrapers Fig.98 Scrapers The scrapers on the teeth of gathering drum 6 and feed drum 9 Fig. 98 have the important task of keeping the scrapers 2,3,7 and 8 free of husk accumulations.

  • Page 47: Attachment Frame

    Chapter Chapter Maintenance Point 11.6 Point 11.6 0401 0401 Inspection The scrapers are made of heavy-duty special steel. They are subject to continuous wear and tear and should therefore be inspected at regular intervals. An accumulation of husks in the scrapers A is usually a sign of incorrect adjustment or faulty scrapers.

  • Page 48: Throttles

    Chapter Chapter Maintenance Point 11.7 Point 11.7 0401 0401 11.7 Fault Possible cause Remedy Fault - Causes Greater power required Blunt blades Replace blades Faulty scrapers Replace scrapers Heavy running cutting Blockage of leaves Clean rotor area daily rotors beneath rotors Contamination in rotor Clean rotor area area...
  • Page 49 Drum speed 1 − 40 – 44 min 1 − 38 - 44 min 1 − 48 - 52 min...
  • Page 50 Working with the Harvesting Header Starting – Turning – Changing Forage Wagon - Reversing The header may only be used, serviced and repaired by personnel familiar with the operation of the machine or trained and instructed about the dangers and risks associated with the machine! These instructions only serve to make some general recommendations.
  • Page 51 Down maize Fig. 1 Fig. 2...
  • Page 52 Down crops vary widely, because the effects of nature differ greatly. Despite the successful cultivation of new varieties and the use of new growing Down maize methods, it will never be possible to overcome the problem of down crops. This is why we have equipped the header with standard design features and technical solutions, which allow contractors to offer a machine which can deal with any situation.
  • Page 53 Chapter Chapter Attachment to forage harvester Point Point 0610 0610 Attachment to forage harvester Interface Rigid frame for firm attachment of header to harvester Notes When attaching a header, always adhere to the following instructions: • Slowly drive the forage harvester to the header. •...
  • Page 54 Chapter Chapter Attachment to forage harvester Point Point 0610 0610 Removing header from forage harvester 1. Lower the header onto the level ground. 2. Pull out the two support feet and engage them. 3. Remove the jointed shaft. 4. Open the locking mechanism. 5.
  • Page 55 Serial number The serial number identifying the harvesting header is engraved into the type plate of the machine, which is attached at the position shown below. stamped number Type plate Please enter here the serial number of your harvesting header.