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Kemper 475plus Manuals
Manuals and User Guides for Kemper 475plus. We have
1
Kemper 475plus manual available for free PDF download: Operator's Manual
Kemper 475plus Operator's Manual (94 pages)
Rotary Harvesting Unit
Brand:
Kemper
| Category:
Farm Equipment
| Size: 4.23 MB
Table of Contents
Table of Contents
3
Pre-Delivery Inspection
5
Predelivery Checklist
5
Delivery Checklist
5
After-Sale Checklist
6
Identification View
7
Safety Measures
8
Recognize Safety Information
8
Follow Safety Instructions
8
Understand Signal Words
8
Observe Road Traffic Regulations
9
Operator Ability
9
Use Safety Lights and Devices
9
Prepare for Emergencies
10
Wear Protective Clothing
10
Check Machine Safety
10
Guards and Shields
10
Stay Clear of the Intake Area
11
Stay Clear of Harvesting Unit
11
Keep Hands Away from Knives
11
Store Attachments Safely
12
Practice Safe Maintenance
12
Stay Clear of Rotating Drivelines
13
Service Machines Safely
13
Support Machine Properly
13
Avoid High-Pressure Fluids
14
Driving on Roads with Rotary Harvesting Unit Attached
14
Ballasting for Safe Ground Contact
14
Remove Paint before Welding or Heating
15
Avoid High-Pressure Jet on Safety Decals
15
Dispose of Waste Properly
15
Decommissioning - Proper Recycling and Disposal of Fluids and Components
16
Protect against Noise
16
Park Machine Safely
17
Safety Decals
18
Pictorial Safety Signs
18
Replace Safety Signs
18
Operator's Manual
18
Repair and Maintenance
19
Rotating Blades
19
Folding Area of the Rotary Harvesting Unit
20
Stay Clear of Rotary Harvesting Unit
20
Rotating Drums
21
Crushing Danger Area
21
Hydraulics Lines
22
Driveline
22
Haulage
23
Hanging Points
23
Securing the Rotary Harvesting Unit (Lashing Points)
24
Preparing the Rotary Harvesting Unit
25
Unpacking
25
Remove Shipping Stands
25
Removing the Transport Pallet
25
Adapt the Scrapers to the Feed Passage
25
Attaching to a CLAAS Forage Harvester
26
Compatibility Chart (Forage Harvester Types 492, 493, 494, 496, 497, and 498)
26
Ballasting Harvester
26
Adjust Additional Headlights on Forage Harvester
26
Attaching to a Type 498 Forage Harvester with Variable Header Drive
27
Install Additional Wiring Harness (Only Forage Harvesters of the Types 498)
30
Attaching to CLAAS Forage Harvesters
32
Rotary Harvesting Units with Multi-Speed Gearbox and Quick Coupler
34
Connect Hydraulic Hoses
35
Connect the Drive (Type 492)
35
Connecting the Drive (Types 493, 494 and 497)
36
Connecting the Drive (Type 496)
39
Replace CLAAS Tray with KEMPER Tray
43
Attaching to a FENDT Forage Harvester
44
Align the Oscillating Frame
44
Attach the Rotary Harvesting Unit to FENDT Forage Harvesters
44
Connect Hydraulic Hoses and Wiring Harness
46
U.j. Shaft
46
Connect U.J. Shaft
46
Change the Hydraulic System
47
Continued on Next Page
47
Unlock the Oscillating Frame
48
Detaching the Rotary Harvesting Unit
49
Detach the Rotary Harvesting Unit
49
Transport
50
Driving on Public Roads
50
Fold the Rotary Harvesting Unit
50
Apply Decal (Rotary Harvesting Units with Support Wheel)
50
Close Safety Relief Valve (Rotary Harvesting Units for CLAAS Forage Harvesters Only)
50
Accident Prevention
51
Operating the Rotary Harvesting Unit
52
Rotary Harvesting Unit Method of Operation
52
Operating the Rotary Harvesting Unit - General Use
53
Clear Blockages
53
Clear Blockages on CLAAS Forage Harvesters
53
Adjusting Row Spacing
54
Gathering Drum Operating Speeds
54
Length-Of-Cut Adjustment with CLAAS Forage Harvester
55
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900 (Types 492 and 496)
55
Length of Cut and Drum Speeds with CLAAS Forage Harvester 830-900 (Type 493)
56
Length of Cut and Drum Speeds with CLAAS Forage Harvester 930-980 (Types 494, 497, and 498)
57
Cutterhead with 36 Knives (Types 494, 497, and 498)
58
Cutterhead with 24 Knives (Types 494, 497, and 498)
59
Adjusting Gear Selection with Multi-Speed Gearbox for CLAAS Forage Harvesters
60
Lengths of Cut and Gear Selection with Multi-Speed Drive for CLAAS Forage Harvesters
61
Harvesting
62
Hydraulic System
62
Troubleshooting
63
Lubrication and Periodic Service
64
Service Intervals
64
Grease
64
Fluid Grease for Drives
64
Transmission Oil
65
Coolant for Main Drive Friction Clutch
65
Alternative and Synthetic Lubricants
66
Mixing Lubricants
66
Lubricant Storage
66
At the Start of Every Harvesting Season
66
Use Genuine KEMPER Parts
67
At the Start of Every Harvesting Season-Spherical Collar Bolts
67
At the Start of Every Harvesting Season-Gearbox Mounting Flange Attaching Screws
68
General View of Drives and Oil Levels on the Rotary Harvesting Unit
69
Overview of Oil Levels in Input Transmission
70
Every 10 Hours of Operation-Cleaners and Blade Rotor Segments
71
Every 10 Operating Hours-Balance Weights
71
Every 10 Operating Hours-Universal-Jointed Shaft
71
Every 10 Hours-Lower Rolls of Oscillating Frame
72
Every 50 Hours-Outer Drives
72
Every 50 Hours-Claw Clutch
73
Every 50 Hours-Lower Pin of Hydraulic Cylinder and Hinges of the Outer Units
73
Every 50 Hours-Upper Rolls of Oscillating Frame
74
Every 3 Years-Change Coolant of Main Drive Friction Clutch
74
After each Harvesting Season
75
Service
76
Metric Bolt and Screw Torque Values
76
Relieve Pressure on the Main Drive Slip Clutches
77
Disassemble Slip Clutch
78
Installing New Rotating Blades (Big Drums)
79
Installing New Rotating Blades (Small Drums)
81
Adjusting Gatherer Points (Big Drums)
82
Adjusting Dividers (Small Drums)
83
Check Adjustment of Scrapers (Small Drums)
83
Check Adjustment of Scrapers (Large Drums)
84
Check Condition of Cleaners
84
Cleaning Rotary Harvesting Unit
85
Storage
86
Storage at End of Harvesting Season
86
Start of New Season
86
Technical Specifications
87
Machine Design Life
87
Rotary Harvesting Unit 475
87
Plus
87
Sound Level
87
EU Declaration of Conformity
88
Serial Number
89
Rotary Harvesting Unit Serial Number Plate
89
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