Related Manuals for Kemper 400F Support Wheel
Summary of Contents for Kemper 400F Support Wheel
- Page 1 400F Support Wheel OPERATOR'S MANUAL 400F Support Wheel OMKM113756 ISSUE C8 (ENGLISH) Maschinenfabrik Kemper GmbH & Co. KG European Edition PRINTED IN U.S.A.
- Page 2 KEMPER dealer to tell him the serial number of this unit. This will help KEMPER to BEFORE DELIVERING THIS MACHINE, your dealer inform you of relevant issues or product improvements.
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Page 3: Table Of Contents
Prepare for Emergencies........05-5 Tire Inflation Pressures........35-2 Wear Protective Clothing........05-5 Guards and Shields ..........05-6 Troubleshooting Practice Safe Maintenance.........05-6 400F Support Wheel...........40-1 Support Machine Properly ........05-7 Remove Paint Before Welding or Heating..05-7 Lubrication and Maintenance Metric Bolt and Screw Torque Values....45-1 Safety decals Service Intervals ..........45-1... - Page 4 Contents 031318 PN=2...
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Page 5: Predelivery Inspection
Predelivery Inspection Checklist before Using for First Time □ Before using the support wheel for the first time, check Check if all safety shields are in place and fastened the following: securely. □ Check for broken or damaged parts. □ Check the entire machine for loose or missing nuts and □... -
Page 6: Identification View
Identification View Identification View KM00321,000041A -19-07APR15-1/1 00-1 031318 PN=6... -
Page 7: Safety Measures
Replacement safety signs are available from your KEMPER dealer. Before you start working with the machine, learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. -
Page 8: Use Safety Lights And Devices
Safety Measures Use Safety Lights and Devices Prevent collisions with other road users. Slow moving tractors with implements or drawn equipment, as well as self-propelled machines are especially dangerous on public roads. Always pay attention to traffic approaching from behind, particularly when changing direction. Provide for safe traffic conditions by using turn signals. -
Page 9: Observe Road Traffic Regulations
Safety Measures Observe Road Traffic Regulations Always observe local road traffic regulations when using public roads. FX,ROAD -19-01MAY91-1/1 Prevent Machine Runaway Avoid possible injury or death from machine runaway. Do not park machine on a slope; otherwise take precautions to prevent it from rolling away. KM00321,00001C3 -19-29JUL09-1/1 05-3 031318... -
Page 10: Switch For Road/Field Mode
Safety Measures Switch for Road/Field Mode When driving on roads, the switch for road/field mode (A) must be in the position for road travel. This ensures that all the hydraulic functions with the exception of the steering and the return to pressure are switched off. -
Page 11: Retighten Wheel Nuts
Safety Measures Retighten Wheel Nuts Retighten wheel nuts as specified in Sections Wheels and Lubrication and Maintenance. Failure to do this could result in a wheel falling off during operation, causing serious personal injury and machine damage. Specification Wheel nuts—Torque............ 350 Nm (258 lb-ft) KM00321,00001C6 -19-11AUG09-1/1 Prepare for Emergencies Be prepared if a fire starts. -
Page 12: Guards And Shields
Safety Measures Guards and Shields Keep guards and shields in place at all times. Ensure that they are serviceable and installed correctly. Always disengage main clutch, shut off engine and remove key before removing any guards or shields. Keep hands, feet and clothing away from moving parts. FX,DEVICE -19-04DEC90-1/1 Practice Safe Maintenance Understand service procedure before doing work. -
Page 13: Support Machine Properly
Safety Measures Support Machine Properly Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down. -
Page 14: Safety Decals
Safety decals Pictorial Safety Signs At several important places of this machine safety signs are affixed intended to signify potential danger. The hazard is identified by a pictorial in a warning triangle. An adjacent pictorial provides information how to avoid personal injury. -
Page 15: Front Wheel Attaching Nuts
Safety decals Front Wheel Attaching Nuts Retighten wheel attaching nuts at specified intervals. KM00321,00001C9 -19-12AUG09-1/1 Support Wheel Observe an adequate distance to support wheel. KM00321,00001CA -19-29JUL09-1/1 10-2 031318 PN=15... -
Page 16: Attaching
Attaching Ballasting the Forage Harvester Depending on the configuration of forage harvester/rotary harvesting unit, there may be considerable variations in ballast requirements with the support wheel attached. Always install sufficient ballast to ensure steering function when braking while machine is in operation. IMPORTANT: Keep adding additional weights until the weight on the front axle of the forage harvester (with support wheel attached) is no more than... -
Page 17: Unfold The Rotary Harvesting Unit
Attaching Unfold the Rotary Harvesting Unit A—Locking Pawl Fold out the rotary harvesting unit until locking pawls (A) Rotary harvesting unit folded up: locking are opened at both sides. pawls (A) closed NOTE: Locking pawls (A) are opened and closed by the Rotary harvesting unit folded out: locking folding mechanism of the rotary harvesting unit. -
Page 18: Locking Device Position
Attaching Locking Device Position CAUTION: Before lifting the rotary harvesting unit, make sure that locking device (A) is lying in locking pawl (B). NOTE: Repeat attaching procedure until locking device is in the correct position. A—Locking Device B—Locking Pawl KM00321,000016E -19-09MAY12-1/1 Adjust Locking Device (Only for Initial Use) When attaching the support wheel for the first time, the position of the locking device must be adjusted. -
Page 19: Locking Status Indicator
Attaching 2. Fold the rotary harvesting unit in. KM00321,0000402 -19-25MAR15-2/3 3. Folding of the rotary harvesting unit will lock the support wheel automatically. KM00321,0000402 -19-25MAR15-3/3 Locking Status Indicator NOTE: The extension of rod (A) indicates whether locking device is properly engaged. •... -
Page 20: Detaching
Detaching Detach Support Wheel 1. Lift rotary harvesting unit. 2. Unfold the outer folding sections until the locking device is disengaged (as shown). KM00321,0000404 -19-26MAR15-1/2 3. Lower rotary harvesting unit until feed bar disengages from hook of support wheel (see illustration). 4. -
Page 21: Support Wheel Operation
Support Wheel Operation Observe Maximum Permissible Front Axle plus Load CAUTION: Transport of 475 and 475 rotary harvesting units on public roads with forage Compliance with the maximum permissible front axle load harvesters is only permissible if the maximum of the forage harvester can be achieved by attaching front axle load of 11500 kg (25353 lb.) is observed. - Page 22 NOTE: Error message (A) is for Orbis equipment, and is intended to prevent damage to the forage harvester's cab caused by the sandwich-style (over-and-under) folding of the Orbis unit. KEMPER rotary harvesting units do not have sandwich-style folding. A—Error Message...
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Page 23: Driving On Roads (Fendt Forage Harvesters)
Support Wheel Operation Attaching protective curtains Before driving on the road, attach protective curtains (A) on both sides and fix them with rubber ropes. Support wheel is now ready for operation. A—Protective curtains KM00321,0000794 -19-02MAR18-4/4 Driving on Roads (Fendt Forage Harvesters) Before driving on roads, press button (A). - Page 24 Support Wheel Operation 2. Press softkey (B) to access the diagnostic mode. B—Softkey KM00321,0000421 -19-08APR15-3/8 3. Confirm the procedure by pressing softkey (C). C—Softkey KM00321,0000421 -19-08APR15-4/8 4. Press softkey (D). D—Softkey Continued on next page KM00321,0000421 -19-08APR15-5/8 25-4 031318 PN=24...
- Page 25 Support Wheel Operation 5. Press softkey (E). E—Softkey KM00321,0000421 -19-08APR15-6/8 6. Check whether the support wheel has been recognized by the harvester's software. IMPORTANT: Message (F) must be accompanied by a tick (check mark). F— Message KM00321,0000421 -19-08APR15-7/8 7. Install curtains (A) on both sides, and use rubber straps to secure them.
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Page 26: Locking Status Indicator
Support Wheel Operation Locking Status Indicator IMPORTANT: Before every road journey, make sure that the support wheel is locked and that rods (A) are extended at both sides. A—Rod KM00321,0000183 -19-22MAY12-1/1 25-6 031318 PN=26... -
Page 27: Additional Weights
Additional Weights Additional Weights (Ballasting) Depending on the configuration of forage harvester/rotary harvesting unit, there may be considerable variations in ballast requirements with the support wheel attached. IMPORTANT: Add enough weights to keep four-wheel drive efficiency and steering function when braking. Do not overload rear tires, especially when rotary harvesting unit is removed. -
Page 28: Wheels
Wheels Service Tires Safely CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. -
Page 29: Tire Size
Wheels After the first hour of operation and then every 50 hours of operation, tighten wheel bolt to 240 Nm (177 lb-ft). KM00321,00001E5 -19-11AUG09-2/2 Tire Size ................................Type 15.0/55-17 (14 PR) ................................Width 391 mm (15.39 in.) ..............................Diameter 850 mm (33.46 in.) KM00321,00001E6 -19-11AUG09-1/1 Tire Inflation Pressures NOTE: The tire inflation pressures quoted in the table... -
Page 30: Troubleshooting
Faulty sensor Replace the sensor. Clearance between sensors and Adjust clearance. magnets adjusted incorrectly Wiring harness incorrectly configured Contact your KEMPER dealer. Support wheel is not locked completely Lock support wheel completely. KM00321,0000420 -19-08APR15-1/1 40-1 031318 PN=30... -
Page 31: Lubrication And Maintenance
Lubrication and Maintenance Metric Bolt and Screw Torque Values TS1670 —UN—01MAY03 12.9 10.9 12.9 12.9 10.9 12.9 Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Bolt or Screw Size Lubricated Lubricated Lubricated Lubricated lb.-in. lb.-in. lb.-in. lb.-in. lb.-in. lb.-in. -
Page 32: Grease
Lubrication and Maintenance Grease Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. AVIA AVIALITH 2 EP grease is recommended. Other greases may be used if they meet the following specification: NLGI Service Classification GC-LB IMPORTANT: Some types of grease thickeners are not compatible with others. -
Page 33: Every 50 Hours - Wheel Bolts
Lubrication and Maintenance Every 50 Hours - Wheel Bolts Retighten wheel bolts. Specification Wheel bolt—Torque..............240 Nm 177 lb-ft KM00321,00001EE -19-11AUG09-1/1 Every 50 Hours - Swivel Lubricate with grease. KM00321,000017E -19-16MAY12-1/1 Every 50 Operating Hours—Wheel Hub Grease wheel hub until grease is visible at the hub end. KM00321,00004BA -19-21OCT15-1/1 45-3 031318... -
Page 34: Check The Sensors And Adjust Them (Only Rotary Harvesting Units For Fendt Forage Harvesters)
Lubrication and Maintenance Check the sensors and adjust them (only rotary harvesting units for Fendt forage harvesters) NOTE: Perform this adjustment only if the support wheel is NOT recognized by the forage harvester software. 1. Take out screw (A) and pull out locking status indicator (B) from above. - Page 35 Lubrication and Maintenance 5. Insert the preset sensor unit. Using slot holes (A), adjust the sensor unit such that dimension X = 17 mm (0.67 in.) is set at the bottom end of the rod. A—Slots X—17 mm (0.67 in.) KM00321,0000797 -19-02MAR18-3/3 45-5 031318...
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Page 36: Technical Specifications
Technical specifications 400F Support Wheel ................................Model designation 400F plus plus ........................ Suitable for rotary harvesting units , 475 and 475 Dimensions ................................. Width 2.86 m (9 ft. 4.6 in.) ................................ Height 1.43 m (4 ft. 8.3 in.) ..............................Length 3.30 m (10 ft. -
Page 37: Serial Number
Serial Number Support Wheel Serial Number Plate A—Type E—Year of Manufacture B—Model F— Model Year C—Product Identification G—Permissible Front Axle Number Load D—Weight KM00321,000017C -19-16MAY12-1/1 Serial Number When ordering parts, always quote the support wheel serial number. The serial number is on a plate located on the left-hand side of the frame. - Page 38 Serial Number 55-2 031318 PN=38...
- Page 39 Bolt and screw torque values Serial number ............. 55-1 Metric ..............45-1 Serial number plate ............ 55-1 Service intervals ............45-1 Specifications 400F support wheel ..........50-1 Detaching Support wheel Detach support wheel ..........20-1 Automatic identification ........... 15-1 Driving on roads Claas forage harvesters..........
- Page 40 Index Index-2 031318 PN=2...
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