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Kemper 300F Operator's Manual

Comfort support wheel
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Comfort
Support Wheel
300F
OPERATOR'S MANUAL
Comfort
Support Wheel 300F
OMKM113766 ISSUE J5
(ENGLISH)
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
Maschinenfabrik Kemper GmbH & Co. KG
European Version
PRINTED IN GERMANY

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  • Page 1 State of California to cause cancer, birth defects or other reproductive harm. The State of California requires the above two warnings. Additional Proposition 65 Warnings can be found in this manual. Maschinenfabrik Kemper GmbH & Co. KG European Version PRINTED IN GERMANY...
  • Page 2 KEMPER dealer to tell him the serial number of this unit. This will help KEMPER to BEFORE DELIVERING THIS MACHINE, your dealer inform you of relevant issues or product improvements.

  • Page 3: Table Of Contents

    Install Curtains............15-1 Install Additional Guard (Option) ......15-2 Install Decals (Option) ........15-2 Troubleshooting Set the Comfort Support Wheel in Comfort Support Wheel 300F......45-1 Operating Position..........15-3 Adjust the End-Stops of the Side Panels....15-4 Lubrication and Maintenance Convert the Comfort Support Wheel Metric Bolt and Screw Torque Values....50-1 for Different Rotary Harvesting Units .....15-5...
  • Page 4 Every 50 Hours - Wheel Nuts ......50-2 Every 50 Hours - Wheel Bolts ......50-3 Every 50 Hours - Swivel ........50-3 Every 50 Operating Hours—Wheel Hub.....50-3 Specifications Comfort Support Wheel 300F......55-1 EC Declaration of Conformity ......55-1 Serial Number Support Wheel Serial Number Plate....60-1 Serial Number.............60-1...

  • Page 5: Predelivery Inspection

    Predelivery Inspection Checklist before Using for First Time □ Before using the support wheel for the first time, check Check if all safety shields are in place and fastened the following: securely. □ Check for broken or damaged parts. □ Check the entire machine for loose or missing nuts and □...

  • Page 6: Identification View

    Identification View Identification View Comfort Support Wheel 300F KM00321,0000425 -19-15MAY15-1/1 00-1 110515 PN=6...

  • Page 7: Safety

    Replacement safety signs are available from your KEMPER dealer. Before you start working with the machine, learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

  • Page 8: Use Safety Lights And Devices

    Safety Use Safety Lights and Devices Prevent collisions with other road users. Slow moving tractors with implements or drawn equipment, as well as self-propelled machines are especially dangerous on public roads. Always pay attention to traffic approaching from behind, particularly when changing direction. Provide for safe traffic conditions by using turn signals.

  • Page 9: Observe Road Traffic Regulations

    Safety Observe Road Traffic Regulations Always observe local road traffic regulations when using public roads. FX,ROAD -19-01MAY91-1/1 Prevent Machine Runaway Avoid possible injury or death from machine runaway. Do not park machine on a slope; otherwise take precautions to prevent it from rolling away. KM00321,00001C3 -19-29JUL09-1/1 Do Not Park the Comfort Support Wheel in Strong Winds...

  • Page 10: Switch For Road/Field Mode

    Safety Switch for Road/Field Mode When driving on roads, the switch for road/field mode (A) must be in the position for road travel. This ensures that all the hydraulic functions with the exception of the steering and the return to pressure are switched off.

  • Page 11: Retighten Wheel Nuts

    Safety Retighten Wheel Nuts Retighten wheel nuts as specified in Sections Wheels and Lubrication and Maintenance. Failure to do this could result in a wheel falling off during operation, causing serious personal injury and machine damage. Specification Wheel nuts—Torque............ 350 Nm (258 lb-ft) KM00321,00001C6 -19-11AUG09-1/1 Prepare for Emergencies Be prepared if a fire starts.

  • Page 12: Guards And Shields

    Safety Guards and Shields Keep guards and shields in place at all times. Ensure that they are serviceable and installed correctly. Always disengage main clutch, shut off engine and remove key before removing any guards or shields. Keep hands, feet and clothing away from moving parts. FX,DEVICE -19-04DEC90-1/1 Practice Safe Maintenance Understand service procedure before doing work.

  • Page 13: Support Machine Properly

    Safety Support Machine Properly Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.

  • Page 14: Safety Decals

    Safety Decals Pictorial Safety Signs At several important places of this machine safety signs are affixed intended to signify potential danger. The hazard is identified by a pictorial in a warning triangle. An adjacent pictorial provides information how to avoid personal injury.

  • Page 15: Front Wheel Attaching Nuts

    Safety Decals Front Wheel Attaching Nuts Retighten wheel attaching nuts at specified intervals. KM00321,00001C9 -19-12AUG09-1/1 Stay Clear of the Comfort Support Wheel Observe an adequate distance to the Comfort support wheel. Never enter the area in which the Comfort support wheel swings.

  • Page 16: Preparing The Comfort Support Wheel

    Preparing the Comfort Support Wheel Install Wheel Remove pallet (A). Install wheel using screw (B), lock washer (C) and collar bushing (D). Tighten screw (B) to specified torque. Specification Wheel Bolt—Torque..............240 N·m 177 lb.-ft. A—Pallet C—Lock Washer B—Screw D—Collar bushing KM00321,00004B3 -19-19OCT15-1/1 Install Curtains On both sides, install curtains (A) and attach them to the...

  • Page 17: Install Additional Guard (Option)

    Preparing the Comfort Support Wheel Install Additional Guard (Option) NOTE: In some countries, the additional guard is required by law. On both sides, remove the additional guard from transport position (A) and install it in operating position (B). A—Transport Position B—Operating Position KM00321,00004B5 -19-19OCT15-1/1 Install Decals (Option)

  • Page 18: Set The Comfort Support Wheel In Operating Position

    Preparing the Comfort Support Wheel Set the Comfort Support Wheel in Operating Position The Comfort support wheel can be parked to save space. To do this, the side panels of the Comfort support wheel can be set to two positions: •...

  • Page 19: Adjust The End-Stops Of The Side Panels

    Preparing the Comfort Support Wheel Adjust the End-Stops of the Side Panels NOTE: To adjust the end-stops of the side panels, attach the Comfort support wheel to the rotary harvesting unit. Adjust set screw (B) so that side panels (A) of the Comfort support wheel do not collide with the rotary harvesting unit when they are folded together.

  • Page 20: Convert The Comfort Support Wheel For Different Rotary Harvesting Units

    Preparing the Comfort Support Wheel Convert the Comfort Support Wheel for Different Rotary Harvesting Units The Comfort support wheel can be converted for different rotary harvesting units plus • wide rotary harvesting units (390 plus plus • narrow rotary harvesting units (360 and 375 To do this, proceed as follows: plus...
  • Page 21 Preparing the Comfort Support Wheel 2. Take out screws (A) and remove middle bracket (B). A—Screws B—Bracket KM00321,0000428 -19-15MAY15-3/12 3. Remove pipe (A). A—Pipe Continued on next page KM00321,0000428 -19-15MAY15-4/12 15-6 110515 PN=21...
  • Page 22 Preparing the Comfort Support Wheel 4. Remove side panel (A). A—Side Panel KM00321,0000428 -19-15MAY15-5/12 5. Take out screws (A) and (B). Remove panel (C). A—Screws C—Panel B—Screws Continued on next page KM00321,0000428 -19-15MAY15-6/12 15-7 110515 PN=22...
  • Page 23 Preparing the Comfort Support Wheel plus 6. For 390 rotary harvesting units, install side panel (C) in the outer holes (B) (see illustration). plus plus For 360 and 375 rotary harvesting units, install side panel (C) in inner holes (A). plus plus A—Holes for 360...
  • Page 24 Preparing the Comfort Support Wheel 9. Secure panel (A) with screws (B). Install bracket (C). IMPORTANT: The position in which bracket (C) is installed depends on whether the Comfort support wheel is converted for narrow rotary harvesting unit or wide rotary harvesting units.
  • Page 25 Preparing the Comfort Support Wheel 10. Install upper bracket (A) and lower bracket (D). • Use holes (B) for 390 rotary harvesting units. • Use holes (C) for 360 and 375 rotary harvesting units. plus plus A—Upper Bracket C—Holes for 360 and 375 plus B—Holes for 390...

  • Page 26: Attaching

    Attaching Ballasting the Forage Harvester Depending on the configuration of forage harvester/rotary harvesting unit, there may be considerable variations in ballast requirements with the support wheel attached. Always install sufficient ballast to ensure steering function when braking while machine is in operation. IMPORTANT: For correct ballasting ALWAYS refer to the relevant ballasting chart in Section Ballast.

  • Page 27: Unfold The Rotary Harvesting Unit

    Attaching Unfold the Rotary Harvesting Unit A—Locking Pawl Fold out the rotary harvesting unit until locking pawls (A) Rotary harvesting unit folded out: locking are opened at both sides. pawls (A) opened. NOTE: Locking pawls (A) are opened and closed by the folding mechanism of the rotary harvesting unit.

  • Page 28: Locking Device Position

    Attaching Adjust the consoles (only when Comfort support wheel is attached for the first time) When the Comfort support wheel is attached for the first time, consoles (A) must be adjusted to match the dividers of the rotary harvesting unit. •...

  • Page 29: Adjust Locking Device (Only For Initial Use)

    Attaching Adjust Locking Device (Only for Initial Use) When attaching the Comfort support wheel for the first time, the position of the locking device (B) must be adjusted. Correct position of locking device (B): Between the top position of the open locking pawl (A) and approx.

  • Page 30: Locking Status Indicator

    Attaching 3. Folding of the rotary harvesting unit will lock the Comfort support wheel automatically. KM00321,000042B -19-15MAY15-3/3 Locking Status Indicator NOTE: The extension of rod (A) indicates whether locking device is properly engaged. • Rod (A) extended (as shown) = support wheel locked •...

  • Page 31: Detaching

    Detaching Detach the Comfort Support Wheel 1. Lift rotary harvesting unit. 2. Unfold the outer folding sections until the locking device is disengaged (as shown). KM00321,0000444 -19-15MAY15-1/2 3. Lower rotary harvesting unit until feed bar disengages from hook of Comfort support wheel (see detail "X"). 4.

  • Page 32: Operation Of Comfort Support Wheel

    Operation of Comfort Support Wheel Observe Maximum Permissible Front Axle plus plus Load CAUTION: Transport of the 375 and 390 rotary harvesting units on public roads with Compliance with the maximum permissible front axle load forage harvesters is only permissible if the of the forage harvester can be achieved by attaching the maximum front axle load is observed;...
  • Page 33 NOTE: Error message (A) is for Orbis equipment, and is intended to prevent damage to the forage harvester's cab caused by the sandwich-style (over-and-under) folding of the Orbis unit. KEMPER rotary harvesting units do not have sandwich-style folding. A—Error Message...

  • Page 34: Driving On Roads (Fendt Forage Harvesters)

    Operation of Comfort Support Wheel Driving on Roads (Fendt Forage Harvesters) Before driving on roads, press button (A). This activates the road mode. NOTE: In road mode, maximum speed is enabled and most hydraulic and automatic functions are locked out. A—Button KM00321,0000222 -19-04OCT13-1/7 Check support wheel identification...
  • Page 35 Operation of Comfort Support Wheel 3. Confirm the procedure by pressing softkey (C). C—Softkey KM00321,0000222 -19-04OCT13-4/7 4. Press softkey (D). D—Softkey KM00321,0000222 -19-04OCT13-5/7 5. Press softkey (E). E—Softkey Continued on next page KM00321,0000222 -19-04OCT13-6/7 30-4 110515 PN=35...

  • Page 36: Locking Status Indicator

    Operation of Comfort Support Wheel 6. Check whether the support wheel has been recognized by the harvester's software. IMPORTANT: Message (F) must be accompanied by a tick (check mark). F— Message KM00321,0000222 -19-04OCT13-7/7 Locking Status Indicator IMPORTANT: Before every road journey, make sure that the support wheel is locked and that rods (A) are extended at both sides.

  • Page 37: Ballast

    Ballast Ballasting Depending on the configuration of forage harvester/rotary harvesting unit, there may be considerable variations in ballast requirements with the support wheel attached. For correct ballasting ALWAYS refer to the relevant ballasting chart in this Section. IMPORTANT: Add enough weights to keep four-wheel drive efficiency and steering function when braking.

  • Page 38: Wheels

    Wheels Service Tires Safely CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure.

  • Page 39: Tire Size

    Wheels After the first hour of operation and then every 50 hours of operation, tighten wheel bolt to 240 Nm (177 lb-ft). KM00321,00001E5 -19-11AUG09-2/2 Tire Size ................................Type 15.0/55-17 (14 PR) ................................Width 391 mm (15.39 in.) ..............................Diameter 850 mm (33.46 in.) KM00321,00001E6 -19-11AUG09-1/1 Tire Inflation Pressures NOTE: The tire inflation pressures quoted in the table...

  • Page 40: Troubleshooting

    Forage harvester software configured Contact your KEMPER dealer. incorrectly Faulty sensor Replace the sensor. Wiring harness incorrectly configured Contact your KEMPER dealer. The Comfort support wheel is not Lock the Comfort support wheel locked completely completely. KM00321,000044C -19-22MAY15-1/1 45-1...

  • Page 41: Lubrication And Maintenance

    Lubrication and Maintenance Metric Bolt and Screw Torque Values TS1670 —UN—01MAY03 12.9 10.9 12.9 12.9 10.9 12.9 Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9 Bolt or Screw Size Lubricated Lubricated Lubricated Lubricated lb.-in. lb.-in. lb.-in. lb.-in. lb.-in. lb.-in.

  • Page 42: Grease

    Lubrication and Maintenance Grease Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. AVIA AVIALITH 2 EP grease is recommended. Other greases may be used if they meet the following specification: NLGI Service Classification GC-LB IMPORTANT: Some types of grease thickeners are not compatible with others.

  • Page 43: Every 50 Hours - Wheel Bolts

    Lubrication and Maintenance Every 50 Hours - Wheel Bolts Retighten wheel bolts. Specification Wheel Bolt—Torque..............240 Nm 177 lb-ft KM00321,000043A -19-12MAY15-1/1 Every 50 Hours - Swivel Lubricate with grease. KM00321,000044E -19-21MAY15-1/1 Every 50 Operating Hours—Wheel Hub Grease wheel hub until grease is visible at the hub end. KM00321,00004BA -19-21OCT15-1/1 50-3 110515...

  • Page 44: Specifications

    Specifications Comfort Support Wheel 300F ................................Model designation 300F plus plus plus ......................Suitable for rotary harvesting unit type , 375 , 390 Dimensions ............................... Width 3.27 m (10 ft. 8.7 in.) plus plus ................Height (when installed on 360...

  • Page 45: Serial Number

    Serial Number Support Wheel Serial Number Plate A—Type E—Year of Manufacture B—Model F— Model Year C—Product Identification G—Permissible Front Axle Number Load D—Weight KM00321,000017C -19-16MAY12-1/1 Serial Number When ordering parts, always quote the Comfort support wheel serial number. The serial number is on the plate at the left side of the frame.
  • Page 46 Serial Number 60-2 110515 PN=46...
  • Page 47 Claas forage harvesters.......... 30-1 Serial number ............. 60-1 Fendt forage harvesters.......... 30-3 Serial number plate ............ 60-1 Service intervals ............50-1 Specifications Comfort support wheel 300F........55-1 Grease Support wheel Extreme Pressure and Multi-Purpose ..... 50-2 Automatic identification ........... 20-1 Hardware torque values Tire inflation pressures ..........
  • Page 48 Index Index-2 110515 PN=2...

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