1. Manuals
  2. Brands
  3. Kalfire Manuals
  4. Indoor Fireplace
  5. G Series
  6. Installation instructions manual

Kalfire G Series Installation Instructions Manual

Balanced-flue gas fires
Hide thumbs Also See for G Series:
Table of Contents

Advertisement

Quick Links

Installation
instructions
BALANCED-FLUE GAS FIRES
EN
DON'T COMPROMISE.

Advertisement

Table of Contents
loading

Related Manuals for Kalfire G Series

Summary of Contents for Kalfire G Series

  • Page 1 Installation instructions BALANCED-FLUE GAS FIRES DON’T COMPROMISE.
  • Page 3 Balanced-flue gas fires Kalfire G G60/48F, G65/44C, G70/44S G80/48F, G85/44C, G90/44S G100/41F, G105/37C, G110/37S G120/41F, G125/37C, G130/37S G160/41F, G165/37C, G170/37S for gas type: G20, G25 and G30 Balanced-flue gas fires Kalfire GP GP60/59F, GP65/55C, GP70/55S GP60/79F, GP65/75C, GP70/75S GP75/59F, GP80/55C, GP85/55S...

  • Page 5: Table Of Contents

    5.11.1 Connecting the iMatch interface to your network A.6.10 Placing decorative elements Kalfire G160-series Exclusive log set Operation A.6.11 Placing decorative elements Kalfire GP60/59 and Replacing the batteries GP60/79-series Using the iMatch remote control A.6.12 Placing decorative elements Kalfire G75/59-series Setting day and time A.6.13 Placing decorative elements Kalfire GP80/54T and...

  • Page 6: General Information

    Kalfire. Kalfire reserves Foreword the right to make changes to the manual. Kalfire, however, cannot Pictograms provide any warranty, implicitly or explicitly, for this manual. Warranty Any risk is fully for the account of the user.

  • Page 7: Compatibility Imatch Interface

    Kalfire and the technical fitter approved by Kalfire. working days to Kalfire (according to the supply terms and 11. A dated proof of purchase must be presented to Kalfire conditions). Check the following upon receipt; should a possible home repair service (only available in the 1.

  • Page 8: Safety

    This fire-resistant material should unit and at the rear right of the bottom of the appliance. Kalfire be insulated with, for example, a 3-cm calcium-silicate should be consulted if you wish to use a gas fire together with plate (0.07 W/m.K).

  • Page 9: Safety Instructions For Decorative Elements

    During installation of the fireplace components, the filter cap is covered with a ceramic wood log or a piece of ceramic charcoal depending on the Kalfire GP model). CAREFUL! During operation of the appliance, small hairline cracks may develop in the ceramic logs. These have no negative impact on the operation or flame profile of the appliance.

  • Page 10: Three Safety Measures For The Gas Fire

    2.6 Three safety measures for the gas fire WARNING Should the floor in front of the fireplace consist of combustible material and the distance from 1. The flame is detected due to electronic ionisation the underside of the combustion chamber to the floor be measurement smaller than 10 cm, a heat-resistant fireguard floor plate Should the gas fire be unable to detect a flame during...

  • Page 11: Description

    The 3D burner offers a particularly attractive and true-to- 3.1 Gas fire description life flame pattern. Kalfire G gas fires are delivered with a standard Kalfire gas fires are internationally renowned for their realistic, or optional luxury ceramic log set, white stones, grey pebbles or enchanting flames.

  • Page 12: Preparation

    35. A chimney calculation is made for the roof pass-through Fig. 3: Flue duct components and the wall pass-through. The chimney calculation is suitable for gas types G20, G25 and G30. Kalfire cannot guarantee proper operation of the fireplace if your configuration does not comply to the chimney calculation.
  • Page 13 Seal the connector and pipeline completely so that no filth can get in. 9. Disconnect the 24V cable. 10. Disconnect the 12V adaptor (for Kalfire GP appliances). 11. Disconnect the hybrid cable (for Kalfire GP appliances). 12. Disconnect the cable for the NSG valve/cover (for Kalfire GP appliances).

  • Page 14: Installation

    (Ø 100-150 mm and Ø 130-200 mm), rigid and/ 1. At the top of the flue duct, use the ventilation plate with a or flexible, either Kalfire or Stocker (T600 N1 W V2 L50040 draught-increasing convection hood. O50). Only these flue pipe systems may be applied to the 2.

  • Page 15: Placing The Gas Fire

    5.2 Placing the gas fire 9. Adjust the wall clamp, leaving a minimum of Place the rear wall taking the material into account. 2 cm between the gas fire and the wall. See: Installation Instructions on page 8. Then place the gas fire 10.

  • Page 16: Adjusting The Stone Support

    5.2.2 Adjusting the stone support 5.2.3 Continuous rear wall finishing (option) The gas fire is equipped with stone support, so tiles or other When opted for a continuous real wall finishing, the following plateau-finishing materials can be supported to the side of the steps should be carried out: fireplace.

  • Page 17: Cleaning And Testing The Gas Fire

    6. Connect the ground wire to the back plate of the technical unit by tightening the nut. 7. Connect the ground wire to the automatic burner relay. 8. Place the automatic burner relay in the technical unit. CAREFUL! After placement, the black reset button on the lower-front side of the automatic burner relay must always be accessible.

  • Page 18: Placing The Restriction Plates

    Check the flue duct for leakage (especially at the connection points) lower than 19% and check whether the air outflow is obstructed. higher than 19% Functioning properly. Fig. 15: Assembly in the pipe Fig. 13: Sustainability measurement Carry out the following steps to verify and place the restrictor plate: (1) CO 1.
  • Page 19 Grids can be replaced by opening with an intake of at least 350 cm² and an outflow of at least 350 cm². TIP: Deviating connections can be submitted to Kalfire for written approval. Fig. 17: Surround with convection hood (1) Air intake grid (two openings of at least 175 cm²)

  • Page 20: Placing Decorative Elements

    Fig. 20: Non-covered ionisation pins with lava stones and chips 5.8 Placing decorative elements 3. Place the wood log set according to the example in the Placing decorative elements Kalfire G appliances appendices, see: Configuration of the decorative elements WARNING The decorative elements must be placed on page 42-85.

  • Page 21: Operating With An External Switch (Option)

    “ aux enable ” burner control with a connector that can be In the event of an error message, the system should always be ordered from Kalfire. reset using the remote control. For this reason, the remote control must always be located near the receiver.

  • Page 22: Connecting The Imatch Interface (Option)

    Connect the cables as indicated in the visual. 1. Install the iMatch interface in the technical unit. 2. Connect cable A to the burner control (HDIMS) and the iMatch interface. See: the wiring diagram on page 86. 3. Disconnect the adaptor cable (24 V) from the automatic burner relay (HDIMS) and connect it to cable B.

  • Page 23: Operation

    6. Operation Insert or replace the remote control AA batteries. The upcoming sections provide information about the use of the A battery compartment is located at the rear of the remote gas fire: control. This can hold two AA batteries. If the batteries are almost Replacing the batteries flat, the battery icon becomes visible or all symbols on the display Using the iMatch remote control...

  • Page 24: Setting Day And Time

    6.3 Setting day and time The ECO mode has a modulating effect on flame intensity (higher Setting day and time. or lower). This accentuates the visual effect and user comfort Carry out the following steps to change the day and time of the flames, while reducing the fire’s heat emission and gas settings: consumption by approximately 40%.

  • Page 25: Programme Choice For The Hybrid Led Lighting

    increments of 0.5°C. 3. Wait until the home screen appears. 6. Confirm by pressing the (centre button). 6.11 Activating/deactivating the hybrid LED lighting “TECO” (temperature ECO) will now appear in the display. and adjusting the lighting intensity TECO is the minimum temperature between the time segments.

  • Page 26: Configure The Imatch App

    Play store (Android). Kalfire 2. Open the Wi-Fi settings on your phone or tablet. logo becomes visible. 3. Select the Wi-Fi network named “Kalfire”. 13. Reconnect with your Wi-Fi network 4. Open the iMatch app. (in most cases happens automatically).

  • Page 27: Using The Imatch App Through The Imatch Interface

    3. Wait for the iMatch interface to reboot. The LED lighting intensity is not adjustable. 4. Check whether the red LED is on. 4. Heating mode: Press “hand controlled” once in the middle Fig. 30: iMatch interface of the circle. Now select the heating mode Eco or Manual. 6.17 Using the iMatch app through the iMatch interface 5.

  • Page 28: Maintenance

    The acceptable share of ammonia is not included in the warranty. Small damaged can be removed and solvents that are organically soluble in water must be by using heat-resistant varnish. This varnish is available at Kalfire. smaller than 5%. •...

  • Page 29: Door Dismantling And Assembly (Corner And Three-Sided Appliances)

    7.1.3 Door dismantling and assembly lift the door with glass window out of the rabbet, move the entire (corner and three-sided appliances) door slightly to the left or right (corner fireplace) and carefully lift Door removal it entirely out of the fireplace. In a three-sided appliance the door WARNING: Wear (rubber) gloves to prevent stains on the will fall forward slightly and you will be able to lift it straight out of glass.

  • Page 30: Malfunctions

    7.2 Malfunctions 7.2.1 Removing or resetting a malfunction. Malfunctions can be organised in five categories: The automatic burner relay is equipped with a safety setting 1. Permanent malfunctions (indicated as >F<). This per gas type for the automatic ignition attempts. Natural gas malfunction cannot be fixed automatically, the gas fire is (G20, G25) has three automatic ignition attempts and propane blocked for 24 hours (except for the error code 02F).

  • Page 31: Error Codes Imatch Remote Control

    7.2.2 Error codes iMatch remote control Error code Cause Solution Entire display Flat battery Replacing battery. flashing Almost flat battery Replacing battery. NOLK 0 in the middle of the Control error Briefly press >NOLK< will appear in the top left corner of the display. display Synchronising remote control: 1.
  • Page 32 Error code Cause Solution A flame is visible during ignition 1. Check if the ionisation pen is completely unobstructed by looking into the fireplace. 2. Check if the plug in the technical box is correctly connected. See Wiring diagram on page 86. 3.

  • Page 33: Error Codes Imatch Interface

    No power supply on the Natural Spark Generator -> check whether the Natural Spark Generator has been connected correctly. See: Wiring diagram on page 86. • Natural Spark Generator pump / coil is defect -> contact your dealer or Kalfire.

  • Page 34: Appendices

    A. Appendices The following sections contain appendices attached to the gas fire: Flue duct configurations 1 to 6 Flue duct configurations G20-25 Flue duct configurations G30 Product card Restrictor plates (G20, G25 and G30) Configuration decorative elements Wiring diagram Technical specifications by appliance Certificate of compliance...
  • Page 35 A.1 Flue duct configurations 1 through 6 Configuration 1 vertical duct with wall pass-through Configuratie 2 horizontal duct with wall pass-through MIN 1m MIN 1m Configuration 3a horizontal duct with horizontal elbow Configuration 3b horizontal duct with horizontal elbow and wall pass-through and wall pass-through X+Y=MAX 2,5m MIN 1m...

  • Page 36: Flue Duct Configurations G20-25

    A.2 Flue duct configurations G20-G25 The various flue pipe configurations are indicated in configuration 1 through 6. See Flue duct configurations 1 through 6.
  • Page 37 G20/G25 G60/48F G80/48F G100/41F G120/41F G160/41F GP60/59F GP60/79F GP75/59F GP80/54T GP105/59F GP105/79F ○ AIR-STREAM 100/150 G65/44C G85/44C G105/37C G125/37C G165/37C GP65/55C GP65/75C GP80/55C GP85/50R GP110/55C GP110/75C ● AIR-STREAM 130/200 G70/44S G90/44s G110/37S G130/37S G170/37S GP70/55S GP70/75S GP85/55S GP115/55S GP115/75S Burner Gas type G20/ G25 G20/ G25...

  • Page 38: Flue Duct Configurations G30

    A.3 Flue duct configurations G30 The various flue pipe configurations are indicated in configuration 1 through 6. See flue duct configurations 1 through 6.
  • Page 39 G60/48F G80/48F G100/41F G120/41F G160/41F GP60/59F GP60/79F GP75/59F GP80/54T GP105/59F ○ AIR-STREAM 100/150 G65/44C G85/44C G105/37C G125/37C G165/37C GP65/55C GP65/75C GP80/55C GP85/50R GP110/55C ● AIR-STREAM 130/200 G70/44S G90/44S G110/37S G130/37S G170/37S GP70/55S GP70/75S GP85/55S GP115/55S Burner Gas type ○ Flue duct diameter 100/150 mm ●...

  • Page 40: Product Card

    A.4 - Product card (in conformance with (EU) 2015/1186 Appendix IV) Model Kalfire G60/48F Kalfire G65/44C Kalfire G70/44S 6.0 kW 84.0% 74.3% Kalfire G60/48F Kalfire G65/44C Kalfire G70/44S 5.8 kW 85.3% 80.0% Kalfire G60/48F Kalfire G65/44C Kalfire G70/44S G30 - 30 mbar 5.5 kW...

  • Page 41: Restrictor Plates (G20, G25 And G30)

    A.5 Restrictor plates (G20, G25 and G30) Each gas fire configuration needs a restrictor plate to ensure uniform combustion. This depends on the type of gas, as indicated in the table below. This restrictor plate should be mounted if the chimney calculation results in a value above 5.5. The restrictor plate should not be mounted below this value.

  • Page 42: Configuration Of The Decorative Elements

    Such alterations can lead to hazardous situations Standard log set with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G60/48F, G65/44C, G70/44S Standard log set Number Amount Description F160676...

  • Page 44: Exclusive Log Set

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G60/48F, G65/44C, G70/44S Exclusive log set Number Amount Description F060682...

  • Page 46: Placing Decorative Elements Kalfire G80-Series

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G80/48F, G85/44C, G90/44S Standard set Number Amount Description F060682...
  • Page 48 Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G80/48F, G85/44C, G90/44S Exclusive log set Number Amount Description F060682...

  • Page 50: G100/41F, G105/37C, G110/37S

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G100/41F, G105/37C, G110/37S Standard log set Number Amount Description F160681...

  • Page 53: Exclusive Log Set

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G100/41F, G105/37C, G110/37S Exclusive log set Number Amount Description F160679...

  • Page 56: Placing Decorative Elements Kalfire G120-Series

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G120/41F, G125/37C, G130/37S Standard log set Number Amount Description F160681...

  • Page 59: Exclusive Log Set

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G120/41F, G125/37C, G130/37S Exclusive log set Number Amount Description F160681...

  • Page 62: G160/41F, G165/37C, G170/37S

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G160/41F, G165/37C, G170/37S Standard log set Number Amount Description F160676...

  • Page 65: Exclusive Log Set

    Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire G160/41F, G165/37C, G170/37S Exclusive log set Number Amount Description F160681...
  • Page 68 Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into account: Safety instructions for decorative elements on page 9 Kalfire GP60/59F, GP65/55C, GP70/55S and Kalfire GP60/79F, GP65/75C, GP70/75S Number Amount Description Number...
  • Page 69 With gas type G30, log 4 to be placed at extreme right...
  • Page 70 A.6.12 Placing decorative elements Kalfire GP75/59F, CAREFUL! The decorative elements must be placed GP80/55C, GP85/55S according to the instructions. It is prohibited to alter the number of decorative elements or the configuration thereof. Such alterations can lead to hazardous situations with regard to fire safety.

  • Page 71: Gp75/59F, Gp80/55C, Gp85/55S

    Kalfire GP75/59F, GP80/55C, GP85/55S Number Amount Description Number Amount Description H075680 F060687 H075681 Glass pebbles H075682 HO75714 Logs H075715 F060684 H075716 F060686 H075720...

  • Page 74: Gp80/54T, Gp85/50R

    A.6.13 Placing decorative elements CAREFUL! The decorative elements must be placed Kalfire GP80/54T, GP85/50R according to the instructions. It is prohibited to alter the number of decorative elements or the configuration thereof. Such alterations can lead to hazardous situations with regard to fire safety. Take the instructions into...
  • Page 75 Kalfire GP80/54T, GP85/50R Number Amount Description 1,2,3 Logs H075680 H385418 H160692 F060684 F160679 H385419 H75127 F160681 F060686 Glass pebbles H075715 H075716 H075720...
  • Page 77 Other side Divide 15 (cryptonite) and 16 (ash)

  • Page 78: Gp105/59F, Gp110/55C, Gp115/55S

    A.6.14 Placing decorative elements CAREFUL! The decorative elements must be placed Kalfire GP105/59F, GP110/55C, GP115/55S according to the instructions. It is prohibited to alter the number of decorative elements or the configuration thereof. Such alterations can lead to hazardous situations with regard to fire safety.
  • Page 79 Kalfire GP105/59F, GP110/55C, GP115/55S Number Amount Description Number Amount Description Logs F060686 H075680 F060684 H075681 Glass pebbles H075682 H075715 H10555680 H075716 F160680 HO75714 F060687 H075720...

  • Page 82: Gp105/79F, Gp110/75C, Gp115/75S

    A.6.15 Placing decorative elements CAREFUL! The decorative elements must be placed Kalfire GP105/79F, GP110/75C, GP115/75S according to the instructions. It is prohibited to alter the number of decorative elements or the configuration thereof. Such alterations can lead to hazardous situations with regard to fire safety.
  • Page 83 KALFIRE GP105/79F, GP110/75C, GP115/75S Number Amount Description Number Amount Description H10575676/ H075681/H075680 H10572678 H075682 Glass pebbles 3,4,5 Logs H075715 F060684 H075716 F060683 HO75714 H10555680 H075720 F060686...

  • Page 86: Wiring Diagram

    A.7 Wiring diagram Wiring diagram Natural Spark Generator in the technical unit. Fig. 31: Wiring diagram HCB only applicable in hybrid mode and/or Natural Spark Generator...
  • Page 87 Wiring diagram for SDS-domo cable as shut down switch. Fig. 32: SDS-domo cable (shut down switch)

  • Page 88: Technical Specifications By Appliance

    A.8 Technical specifications by appliance Kalfire G60/48F, G65/44C, G70/44S Load Orifice Injector Burner pressure Burner pressure Power Return on Energy Energy Connection MAX (Hi) Code Code maximum minimum maximum investment efficiency efficiency cat. type pressure m³/h kW (input) (mm) (mm)
  • Page 89 Kalfire G100/41F, G105/37C, G110/37S Load Orifice Injector Burner pressure Burner pressure Power Return on Energy Energy Connection Gas type MAX (Hi) Code Code maximum minimum maximum investment efficiency efficiency cat. pressure m³/h kW (input) (mm) (mm) mbar mbar kw (output)
  • Page 90 0.54 11.1 37 mbar 13B/P 28-30 mbar 13.6 13.6 11.0 13B/P 50 mbar 13.8 14.1 11.3 NOX-class: 4 KALFIRE GP 60/59F, GP65/55C, GP70/55S Load Orifice Injector Burner pressure Burner pressure Power Return on Energy Energy Connection MAX (Hi) Code Code...
  • Page 91 KALFIRE GP 60/79F, GP65/75C, GP70/75S Load Orifice Injector Burner pressure Burner pressure Power Return on Energy Energy Connection MAX (Hi) Code Code maximum minimum maximum investment efficiency efficiency cat. type pressure m³/h kW (input) (mm) (mm) mbar mbar kw (output)
  • Page 92 KALFIRE GP105/59F, GP110/55C, GP115/55S Load Orifice Injector Burner pressure Burner pressure Power Return on Energy Energy Connection MAX (Hi) Code Code maximum minimum maximum investment efficiency efficiency cat. type pressure m³/h kw (input) (mm) (mm) mbar mbar kW (output) class...

  • Page 93: Certificate Of Compliance

    Kalfire B.V. Geloërveldweg 21 NL – 5951 DH, Belfeld Certifies that the following Kalfire appliances, model gas fire: Kalfire GP60/59F, GP65/55C, GP70/55S, Kalfire GP60/79F, GP65/75C, GP70/75S Kalfire GP75/55F, GP80/55C, GP85/55S, Kalfire GP80/54T, GP85/50R Kalfire GP105/59F, GP110/55C, GP115/55S, Kalfire GP105/79F, GP110/75C, GP115/75S...
  • Page 96 Geloërveldweg 21 info@kalfire.nl 5951 DH Belfeld KALFIRE.COM DON’T COMPROMISE.

This manual is also suitable for:

Gp seriesG65/44cG70/44sG80/48fG85/44cG90/44s ... Show all

Table of Contents