Advertisement

Quick Links

INSTALLATION INSTRUCTIONS
Balanced flue gas systems

Advertisement

Table of Contents
loading

Summary of Contents for Kalfire Gi75/59F

  • Page 1 INSTALLATION INSTRUCTIONS Balanced flue gas systems...
  • Page 3 Balanced flue gas system Kalfire Gi Gi75/59F, Gi80/55C, Gi85/55S Gi105/59F, Gi110/55C, Gi115/55S Gi105/79F, Gi110/75C, Gi115/75S For gastype: G20, G25, G30 en G31 Version 12_2023...
  • Page 4: Table Of Contents

    Removing the ceiling plates ....20 Placing and finishing the surround ..21 5.10 Placing decorative elements ....22 Operation Kalfire Gi ........ 23 Operation options........23 Pairing the remote control ...... 23 KalSense ring ..........24 Remote control and symbols ....24...
  • Page 5: General Information

    This Installation Manual has been written for authorized technicians and contains the Disclaimer information needed to install a Kalfire gas fire. All rights reserved. No part of this manual may A separate User instruction accompanies this be copied, distributed or translated into other installation instructions.
  • Page 6: Warranty

    10. Should the Kalfire-approved installer be unable to rectify the problem covered by the warranty, then he is entitled upon his own express desire to request Kalfire to assume responsibility for doing so (only valid in the Benelux, Germany, France and the United Kingdom).
  • Page 7: Contents

    The appliance is ready for use immediately after installation. Report any damage, missing parts or incorrect deliveries within five working days to Kalfire (according to the supply terms and conditions). Check the following upon receipt; Check that the packaging has not been damaged.
  • Page 8: Safety

    Safety related to installation Ask Kalfire about the possibilities if you want to Installation of the gas fire requires diligent use the gas fire in combination with another pursuit of procedures.
  • Page 9: Safety Instructions For Decorative Filling

    • Reference is made to both national and local provisions in force to determine a safe distance from the wall against which the appliance is mounted and the adjacent walls, roof ducts and windows. • Only non-flammable materials should be used during installation of the gas fire.
  • Page 10: Safety Related To Use

    the gas fire can cause incorrect ignition or a hazardous situation. WARNING! If the fireplace is supplied with Natural Spark Generator, the plastic filler cap should not be removed during installation. The plastic filler cap is required to ensure proper operation. The filler cap is then covered with a piece of ceramic log when decorating the fireplace.
  • Page 11: Three Safety Measures For The Gas Fire

    IMPORTANT! The gas fire needs a permanent power supply. Interrupting the power supply can impact safety precautions. The risk of discolouration CAREFUL! After the convection system of the fireplace has been heated, air particles, cigarette smoke, candles and oil lamps can cause discolouration of walls and ceilings.
  • Page 12: Description

    Kalfire fireplaces are easy to operate and maintain. Closed gas fires At the heart of the Kalfire Gi-technology is the KalTelligence developed by Kalfire. A control system unique to the fireplace industry that enables new, revolutionary functions and unprecedentedly fine control of the fireplace.
  • Page 13: Preparation

    The chimney calculation is suitable for gas types The upcoming sections provide preparatory G20, G25, G30 and G31. Kalfire cannot information prior to installation of the gas fire: guarantee proper operation of the fireplace if Preliminary work with the help of a scale −...
  • Page 14: Check The Gas Fire

    0.5. At a value lower than 0.5, the gas fire will not function according to standard EN613. Deviating configurations can be presented to Kalfire for written approval. Check the gas fire Confirm mechanical operation Check if all moving parts of the gas fire are...
  • Page 15: Installation

    4.2. flue pipe systems (Ø 130-200 mm), rigid and/or flexible, either Kalfire or Stocker (T600 N1 W V2 L50040 O50). Only these flue pipe systems may be applied to the gas fire in order to continue to comply with the inspection provisions.
  • Page 16: Placing The Gas Fire

    The following action must be taken in order to connect an existing flue duct: At the top of the flue duct, use a “renovation set top with rain cap”. Connect a flue liner or flexible flue liner to this, fitted through the existing duct. Ensure this is well sealed.
  • Page 17: Connecting The Gas Fire

    Tighten the screws and place the stones. For the UK: use a straight connector brass Leave a minimum of 4 mm between the 3/8”. You may order this from Kalfire (item stone and the glass. See Installation no. 520213: straight connector brass 3/8"...
  • Page 18 Vent the gas pipe, via the pre-pressure • measuring nipple (located at the front of the fireplace). 5.3.2 Connect the gas fireplace to the home router For proper operation, the fireplace needs an internet connection. This can be via a fixed LAN connection or via Wi-Fi.
  • Page 19: Cleaning And Testing The Gas Fire

    Note down the unique serial number of the materials can burn into the glass. These burnt-in fireplace for your own records. Kalfire can thus spots are permanent and cannot be cleaned. help you faster in case of maintenance or service.
  • Page 20: Placing The Restriction Plates

    If the chimney calculation indicates a smaller value, the restriction plate does not need to be fitted. For the Kalfire Gi, restriction plate 68 applies to Figure 19: Ceiling plate with positioning tabs all models and all types of gas. This restriction...
  • Page 21: Placing And Finishing The Surround

    350 cm2. TIP: Deviating connections can be submitted to Kalfire for written approval. Figure 21: Housing of the fireplace with convection hood (1) Air intake grid (two openings of at least 175 cm2) (2) Grid for exit of convection air (two openings of at...
  • Page 22: 5.10 Placing Decorative Elements

    Figure 22: Fresh air flow in the E-box 5.10 Placing decorative elements WARNING Placing decorative elements Kalfire G appliances The decorative elem!ents must be placed according to the instructions. It is prohibited to alter the number of decorative elements or the configuration thereof.
  • Page 23: Operation Kalfire Gi

    If the remote control is not paired, follow the Operation of the fireplace can be done using instruction below. either the Kalfire remote control or the Kalfire Connected app. The Kalfire Connected app Pairing: offers more and more extensive operating To pair the remote control with the fireplace, options.
  • Page 24: Kalsense Ring

    KalSense ring Remote control and symbols The patented KalSense ring located directly behind the glass at the front of the fireplace provides instant feedback on operating actions. Figure 25: KalSense ring The ring indicates the status of the fireplace by colour, division and/or flashing.
  • Page 25 Comfort + function Fireplace on Moves to the last used comfort plus setting. Press and hold the "fireplace on/off" button until KalSense feedback: green the KalSense ring "fills up", then immediately release the button. The fireplace goes through the start-up cycle. During the start-up cycle, the KalSense ring flashes orange.
  • Page 26: Kalfire Connected App

    We recommend that, after installing the fireplace, In off mode (the fireplace is off): press the you install the Kalfire Connected app on at least EmberGlow button and only the ledlighting 1 of your customer's mobile devices. comes on, then with each press of the button you move to the next level.
  • Page 27: Maintenance

    Clean the glass after the first use of the • damage can be touched up with heat-resistant fireplace and clean the glass regularly in the lacquer. Lacquer is available from Kalfire. initial period. Wear (rubber) gloves when cleaning the •...
  • Page 28: Door Removal

    The table below lists the types of products never Step 3: Next, grip the door by the designated to be used when cleaning the anti-reflective handles. Slightly lift the door with glass window glass: out of the rabbet, move the entire door slightly to the left or right (corner fireplace) and carefully Never use the products The glass coating can...
  • Page 29: Replacing Batteries

    Step 2: To unlock the door, pull the handles that Press the back lightly with your thumb and • are placed under the hood towards you and up. slide the cover upwards at the same time. Replace the battery into the remote control •...
  • Page 30: Annexes

    Annexes Flue duct configurations 1 through 6 ● AIR-STREAM 130/200 Configuration 1 Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200mm ● ● 1st metre vertical (min 1 m) 12 m.
  • Page 31 Configuration 2 Gi105/59F, Gi105/59F, Gi110/55C, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● 1st metre vertical (min 1 m) 12 m. 12 m. 1st metre vertical (min 1 m) ●...
  • Page 32 Configuration 3a Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. 1st metre vertical (min 1 m) ●...
  • Page 33 Configuration 3b Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. 1st metre vertical (min 1 m) ●...
  • Page 34 Configuration 4a Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. 1st metre vertical (min 1 m) ●...
  • Page 35 Configuration 4b Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. 1e meter verticaal (min 0,5m) ●...
  • Page 36 Configuration 5a Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. Elbow 15°, 30° of 45° ●...
  • Page 37 Configuration 5b Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. Elbow 15°, 30° of 45° ●...
  • Page 38 Configuration 5c Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. Connector 130/200 - 100/150 [C] ●...
  • Page 39 Configuration 6 Gi105/59F, Gi110/55C, Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S Gi110/75C, Gi115/75S Gas type G20, G25 G30, G31 Flue duct diameter 130/200 mm ● ● Max. vertical length (m) 12 m. 12 m. Situation 1 Connector 130/200 - 100/150 [C] n.a.
  • Page 40: Explanation And Applications Of Relay Connector

    Explanation and Applications of Relay Connector Type Pin # Gi ON Gi OFF Remarks: Applications: Turning on/off an external Relay- Max. 230 V, 2A cos(ɸ1). fan, light, or gas supply. contact The Gi checks the status of this input; it must be Shut Down Switch, door closed before the start of the ignition cycle and contact switch, extractor...
  • Page 41: Product Card - Part 1 (In Conformance With (Eu) 2015/1186

    Product card – part 1 (in conformance with (EU) 2015/1186 Appendix IV) Model G25.3 73,9 63,5 72,9 75,1 65,3 Kalfire Gi75/59F Kalfire Gi80/55C 77,1 79,1 71,7 30 mbar Kalfire Gi85/55S 77,1 79,1 71,7 50 mbar 73,5 75,9 65,4 37 mbar G25.3...
  • Page 42 Model G25.3 84,4 86,3 81,4 83,8 85,7 81,5 Kalfire Gi75/59F G30 – Kalfire Gi80/55C 77,1 30 mbar Kalfire Gi85/55S G30 – 77,1 50 mbar 81,2 70,5 37 mbar G25.3 86,6 88,5 84,5 87,9 84,5 Kalfire Gi105/59F Kalfire Gi105/79F Kalfire Gi110/55C G30 –...
  • Page 43: Product Card - Part 2 (In Conformance With (Eu) 2015/1186

    Fireplace turned on 0,0348 0,0388 Fireplace turned on 0,049 0,051 EmberGlow on Fireplace turned on 0,0368 0,0433 NSG on Fireplace turned on EmberGlow on 0,0547 0,0567 -NSG on NB: The electricity consumption is the same for all Kalfire Gi models.
  • Page 44: Configuration Of The Decorative Elements

    Configuration of the decorative elements 8.5.1 Placing the decorative elements Kalfire Gi75/59F, Gi80/55C, Gi85/55S CAREFUL! The decorative elements must be placed according to the instructions. It is prohibited to alter the number of decorative elements or the configuration thereof. Such alterations can lead to hazardous situations with regard to fire safety.
  • Page 48 8.5.2 Placing the decorative elements Kalfire Gi105/59F, Gi110/55C, Gi115/55S, Gi105/79F, Gi110/75C, Gi115/75S CAREFUL! The decorative elements must be placed according to the instructions. It is prohibited to alter the number of decorative elements or the configuration thereof. Such alterations can lead to hazardous situations with regard to fire safety.
  • Page 55: Technical Specifications By Appliance

    Technical specifications by appliance KALFIRE Gi75/59F, Gi80/55C, Gi85/55S Gas cat. 0.92 2x 1,6 + 1,8 15.5 75.1 0.92 2x 1,6 + 1,8 15.5 75.1 I2E+ G20/G25 20/25 0.92 2x 1,6 + 1,8 15.5 75.1 I2(43,46 - 45,3 G25.3 1.07 2x 1,6 + 1,8 19.6...
  • Page 56 KALFIRE Gi105/79F, Gi110/75C, Gi115/75S Gas cat. 0,92 2x 1,6 + 1,8 15,5 79,7 0,92 2x 1,6 + 1,8 15,5 79,7 I2E+ G20/G25 20/25 0,92 2x 1,6 + 1,8 15,5 79,7 I2(43,46 - 45,3 G25.3 1,02 2x 1,6 + 1,8 19,4 81,1 MJ/m3 (0°C))//I2K...
  • Page 57: Country Overview

    Country overview BG CH CY DK EE GB HU IE 20 mbar √ √ √ √ √ √ √ √ √ √ √ √ √ √ 20 mbar √ I2E+ G20/ G25 20/25 mbar √ √ I2(43,46 – 45,3 MJ/m3 G25.3 25 mbar (0°C))//I2K...
  • Page 58: Declaration Of Conformity

    Product: local gas fire according to the convection principle Type: C11,C31, C91 Product name: Kalfire Kalfire Gi75/59F, Gi80/55C, Gi85/55S Kalfire Gi105/59F, Gi110/55C, Gi115/55S, Kalfire Gi105/79F, Gi110/75C, Gi115/75S This declaration of conformity complies with the Harmonisation legislation of the Union:...
  • Page 60 Geloërveldweg 21 5951 DH Belfeld info@kalfire.com KALFIRE.COM...

Table of Contents