Kalfire W60/51Fl Installation And Instructions Manual

Closed wood-burning fireplaces
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Installation
and instructions
Closed wood-burning fireplaCes
EN
DON'T COMPROMISE.

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Summary of Contents for Kalfire W60/51Fl

  • Page 1 Installation and instructions Closed wood-burning fireplaCes DON’T COMPROMISE.
  • Page 3 Kalfire product group Wood-burning fireplaces with a lifting door application Open and closed Models Kalfire W45/48F Kalfire W53/50R Kalfire W60/51F Kalfire W65/38C Kalfire W66/48S Kalfire W70/33F Kalfire W71/620F Kalfire W80/52T Kalfire W85/40F Kalfire W90/47C Kalfire W90/47S Kalfire W100/61F Kalfire W105/47F...
  • Page 5: Table Of Contents

    Maintenance frequency flammable materials (e.g. a wooden wall) before and during the heating seaso 2.7. Kalfire w66/48C and w90/47s models in combination Keeping clean glass panes with flammable materials (e.g. a wooden wall) 7.4.1 Cleaning ceramic panels Kalfire w80/52T and w105/47T models in combination opening the glass pane (window) 7.5.1 Kalfire front and tunnel fireplaces...
  • Page 6: Preface

    Kalfire, however, cannot the installation of the Kalfire w. This manual is also intended to provide any warranty, implicitly or explicitly, for this manual. instruct users on the proper and safe usage of the Kalfire w.
  • Page 7: Receipt And Verification

    Kalfire and the Kalfire-approved installer. Scope of delivery • 11. a proof of purchase with date must be presented to Kalfire wood-burning fireplace; • gloves; should a possible home repair service (only available in the •...
  • Page 8: Safety

    WARNING all of the installation procedures described 1. reference is made to both national and local legislation may only be carried out by a Kalfire-approved installer. in force to determine a safe distance from the wall pass- •...
  • Page 9 WARNING The floor on which the fireplace is placed must have sufficient load-bearing capacity (for the weight of the fireplace, see Table 5). DANGER! The floor on which the fireplace is placed must consist of non-flammable materials. This is because hot ash and sparks can fall on the floor.
  • Page 10: Kalfire Front Model In Combination With Flammable Materials (E.g. A Wooden Wall)

    3: Cross-section of a Kalfire w room divider in combination with Flammable material flammable materials flammable materials must be protected by insulation material that is at least 10-cm thick.
  • Page 11: Kalfire W90/47C Model In Combination With Flammable Materials (E.g. A Wooden Wall)

    50 cm in front of the appliance (sides with a glass door). figure 7: Cross-section of a Kalfire w tunnel model in combination with flammable materials 2.7. Kalfire W66/48C and W90/47S models in combination with flammable materials (e.g.
  • Page 12: Safe Usage

    Make sure that curtains, furniture and/or other combustible 2.9.1. Decorative elements materials are at least 100 cm removed from the fireplace (at least 120 cm for a Kalfire front model). if a fireguard is used, Selecting type of wood this distance must be at least 40 cm.
  • Page 13: Description

    Kalfire single-walled and double-walled flue ducts are available for the connection to the chimney. 3.1.2 Working The Kalfire w models are suitable for burning dry wood. fresh air is led into the wood-burning fireplace for combustion in two different ways: via a primary air regulation (this works...
  • Page 14: Preparations

    - 3-sided fireplaces and room divider: see appendix b - corner fireplace Kalfire w65/38C: see appendix C figure 10: Kalfire w corner and 3-sided models: checking the lifting door - corner fireplace Kalfire w90/47C: see appendix d 3. Check the following components for proper functioning:...
  • Page 15: Checking The Flue

    4.1.2 Checking the flue To ensure proper functioning, we advise you to test/fire the fireplace as early as possible (even before you have finished it completely) (see Chapter 5): • You can then determine whether an external damper is necessary. •...
  • Page 16: Installation

    (see figures 14 - 16). instead, the air is where the risk-free functioning of the Kalfire is guaranteed: diverted to the convection casing, after which it flows heated into - The installation only circulates air within the room;...
  • Page 17 14: detail of ‘open valve’ figure 15: detail of ‘closed valve’ figure 16: Kalfire w with door opened...
  • Page 18: Supply Of Combustion Air

    You will position air, building in the fireplace is for the risk of the Kalfire- the fireplace against or on a fresh air opening. use a ceramic approved installer.
  • Page 19 19. Kalfire w53/50r with airbox 2 x Ø150 mm figure 20: Convection casing operation 5.3 Supply of combustion air Kalfire W70/33F, W71/62F, W85/40F, W100/61F and W105/47F • There is a convection casing around the fireplace, which 8 aluminium hoses Ø150 mm 4× 1.25 m long and 4 × 0.62 m.
  • Page 20 • Mantel iron: this must be sawn to the correct size. • The mantle iron (including accessories) for the Kalfire w66/48s felt roll to create an expansion joint between the metal of and w90/47C models must be ordered separately. the mantle iron and the surround.
  • Page 21: Flue Connection

    The chimney the gratings and supply and extract the convection air. we advise calculation is suitable for the Kalfire w. Kalfire cannot guarantee you to place tubes or hoses onto the outlet openings. This makes...
  • Page 22 Hsch Height of flue in metres measured from the upper side of the Kalfire. influence factor between 0.2 and 0.6 determined by the flue quality: 0.2 with a perfect flue, straight above the Kalfire; 0.6 with connection less than 45°.
  • Page 23: Rear Connection (Kalfire W45/48F, W60/51F, W70/33F, W71/62F, W85/40F, W100/61F, W105/47F)

    21: Converting a top flue connection into a rear flue connection (6 steps) The Kalfire w front fireplace is standardly delivered with the flue 5. Mount the upper part back onto the fireplace. exit connection on the top of the appliance. This can be converted 6.
  • Page 24: Rear Flue Connection Of Kalfire W53/50R

    5.4.3 Reducer ring This fireplace is standardly delivered with a reducer ring (excepting the Kalfire w53/50r) This ring can be used to connect various flue systems to the Kalfire. Kalfire type Connecting collar (mm)
  • Page 25: Adjusting The Fireplace

    5.6 Adjusting the fireplace The fireplace is placed on adjustable feet. Adjusting the feet Kalfire corner and 3-sided fireplaces and the room divider. Fine adjustment screw the adjustment foot bolt to set the precise height. range 3 cm. use this method to set the fireplace perfectly level.
  • Page 26: Practical Connection Examples: Combustion Air And Convection

    5.6.1 Practical connection examples: combustion air and convection Situation 1 - Recommended situation The combustion air is connected directly to the fireplace from outside. The outside air is not in contact with the room in which the fireplace is installed or with the chimney breast. The convection system is also connected directly to the fireplace.
  • Page 27: Baffle Plates

    The plate must still be able to rest on the support bracket. Kalfire W45/48F, Kalfire W70/33F and W105/47F 1. remove the baffle plate and see if this solves the problem. if the problem still occurs, then something else is the cause.
  • Page 28 Kalfire W60/51F, W71/62F and W85/40F WARNINGif the Kalfire w60/51f, w71/62f or w85/40f models are lit while open, all baffle plates must be removed. 1. remove the baffle plate and see if this solves the problem. if the problem still occurs, then something else is the cause.
  • Page 29 3-sided and a corner fireplace is always a more sensitive product than a fireplace with a door at the front. particularly when used with an open door. when the Kalfire w53/50r, w65/38C, w90/47s, w66/48C of w90/47s s is used as an open fireplace, some smoke may flow back into the room.
  • Page 30: Fireplace Testing

    Cross-section C-C Surround Ensure that the surround/stucco does not protrude from this converted side. This prevents the design trims on both sides of the Kalfire W53/50R, W66/48S and W 90/47S from being obstructed. figure 30: side panel finish...
  • Page 31: Finishing The Kalfire W53/50S, W66/48S And W90/47R5.10 Models

    5.10 Finishing the Kalfire W53/50S, W66/48S and W90/47R5.10 models The surround above the Kalfire w53/50r and w66/48s must have at least 2 mm of play, in relation to the trim above the door. Steel design trim Front finish The front of the Kalfire w53/50r, w66/48s and w90/47s can be finished in two ways: 1.
  • Page 32 Convection connection inlet 2× Ø150 4× Ø150 2× Ø150 2× Ø150 2× Ø150 4× Ø150 (mm) Convection connection outlet 2× Ø150 4× Ø150 2× Ø150 2× Ø150 2× Ø150 4× Ø150 (mm) Weight (kg) Table 5b: Kalfire w Technical data...
  • Page 33: Lighting The Fireplace

    6 Lighting the fireplace 6.2 Opening the lifting door 1. insert the key supplied with the fireplace, with the short 6.1 Lighting the fireplace for the first time side in the small hole of the door on the bottom right. CAREFUL! when the fireplace is lit for the first time, the 2.
  • Page 34: Air Regulation

    6.3 Air regulation The fireplace has two types of air regulation (ways in which fresh air is guided into the fireplace): 1. primary air 2. secondary air 6.3.1 Primary air The primary air is regulated automatically and ensures that the wood is easily ignited.
  • Page 35: Using The Fireplace With An Open Or A Closed Door

    6.4 Using the fireplace with an open or a closed door The fireplace can be used with an open or a closed door (Kalfire w60/51f, w71/62f and w85/40f). when the door is open, the heat output will fall to approximately 20% The wood consumption will increase;...
  • Page 36: Igniting The Wood-Burning Fireplace

    6.5 Igniting the wood-burning fireplace WARNINGdo not use white spirits, petrol, oil or other liquid fuels. CAREFUL! be aware that weather conditions (e.g. air pressure, temperature and wind) can influence combustion. by shifting the secondary air regulation (see section 6.3.2), you can limit the influence of the weather conditions.
  • Page 37: Optimal Heat Output

    Table 6). place the logs as follows: Kalfire W45/48F place the two logs into a v-shape. The Kalfire w45/48f can be used both as an open or a closed fireplace. remove both baffle plates before using the fireplace with the door...
  • Page 38 Kalfire W53/50R place 3 logs that are approx. 27 cm long in the centre of the fireplace, as shown in the illustration below. Kalfire W60/51F The three logs are approximately 25 cm long. Kalfire W70/33F Two logs are 15 - 16 cm long, the third is 33 cm.
  • Page 39 The horizontal log is on top of the two vertical logs. The three logs are approximately 29 cm long. Kalfire W85/40F and W105/47F The three logs are approximately 25 cm long (Kalfire 85). The three logs are approximately 32 cm long (Kalfire 105). Kalfire W66/48S position the logs in an a-shape, with the horizontal log on top of the two vertical logs.
  • Page 40 Kalfire W90/47C position four logs that are approximately 25 cm long in a cross shape to the left or right side of the fireplace. Kalfire W65/38C and W90/47S position the logs in an a-shape, with the horizontal log at the base.
  • Page 41: Recommendations For Open Use

    Kalfire damper, the letters ‘auf or +’ on the knob show the open position and ‘Zu or -’ is the closed position.
  • Page 42: Maintenance

    (ceramic glass cleaner). do not use corrosive or abrasive substances for cleaning the fireplace. damage to enamel is not included in the warranty. small damaged can be removed by using heat-resistant enamel. This enamel is available at Kalfire. 7.4 Keeping clean glass panes •...
  • Page 43: Opening The Glass Pane (Window)

    You can then clean the glass pane (section 7.6.1) figure 36: Kalfire front and tunnel fireplaces 1. in one smooth movement, turn the handle completely from right to left (180 degrees). The glass pane is now unlocked.
  • Page 44: Kalfire 3-Sided Models, Corner Models And Roomdivider

    5. Close the elongated flap on the right and left of the fireplace near the short glass side. figure 37: opening the door of Kalfire w 3-sided figure 38: opening the door of Kalfire w corner models and room divider...
  • Page 45: Cleaning The Lifting Door And The Firebox

    7.6 Cleaning the lifting door and the firebox 7.6.1 Cleaning the lifting door CAREFUL! before cleaning the glass, this must be completely cooled down to prevent any damage. 1. open the door of the fireplace (see section 7.5). 2. gently wipe the worst soiling from the glass pane with a moist cloth.
  • Page 46: Malfunctions

    7.7 Malfunctions Malfunction Cause Action DANGER! Chimney fire WARNING Never extinguish the roaring fire with water! sound in the This will cause enormous clouds of steam. flue duct as this happens so quickly, the flue duct may crack due to the pressure. •...
  • Page 47 Malfunction Cause Action Lifting door moves • • guide Clean the guide. with difficulty • Check if the door cord is sticking against the surround. Draught • • extreme winds and temperature differences Check the play in the air supply and/or exhaust valve of the fireplace.
  • Page 48: Appendices

    Kalfire BV Geloërveldweg 21 NL – 5951 DH, Belfeld hereby declares that appliances of the brand Kalfire with the following models are in compliance with the appliances as described in the ‘eg-type-test certificates’ n° p8-2018-0071 (Kalfire w45/48f) n° pb-020-2018 (Kalfire w53/50r) n°...
  • Page 49: Appendix B: Transport Security Of 3-Sided Fireplaces And Room Divider

    APPENDIX B: Transport security of 3-sided fireplaces and room divider removing the transport security - Kalfire w - 3-sided fireplaces and room divider 1. remove the cover panel from the rear panel of the fireplace. 2. remove the 2 M8 bolts.
  • Page 50: Appendix C: Remove Transport Security Of Kalfire W65/38C

    APPENDIX C: REMOVE transport security of Kalfire W65/38C 1. remove the 4 screws. Take off the plate. 2. remove the 2 M6 nuts and the 2 M8 nuts. 3. remove the security supports. 4. reattach the plate with 4 screws.
  • Page 51: Appendix D: Removing The Transport Security - Kalfire W90/47C

    APPENDIX D: Removing the transport security - Kalfire W90/47C 1. unscrew the 6 screws from the cover plate and remove it. 2. remove the 2 M6 and the 2 M8 bolts. 3. remove the security plate. 4. Close the cover plate with 6 screws.
  • Page 52: Appendix E: Product Card

    APPENDIX E: Product card Model W45/48F 9.3 kW 115% W53/50R 13.0 kW 107% W60/51F 13.2 kW 107% W65/38C 13.0 kW 109% W66/48S 13.3 kW 106% W70/33F 12.0 kW 106% W71/62F 16.0 kW 110% W80/52T 16.8 kW 106% W85/40F 14.8 kW 107% W90/47C 14.9 kW...
  • Page 53: Appendix F: Rear Connection (Kalfire W53/50R)

    APPENDIX F: Rear connection (Kalfire W53/50R) 1. remove the screws from the cover ring around the flue outlet and then remove it. 2. remove the screws from the back cover and take it off. 1. remove the screws from the square cover plate and take this off.
  • Page 54 Tighten the 4 screws around the pivoting head of the flue gas outlet with an allen key (do not remove). Turn the flue gas flue backwards. slide the connection piece into the pivoting head of the flue gas outlet.
  • Page 55 1. slide the cover ring over the connection piece and secure it. 2. Mount the square cover plate. 3. slide the second cover ring over the connection piece and secure this. 4. Mount the round cover plate onto the top of the appliance. Points for attention •...

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