Kalfire W60/51F Installation And User Manual

Kalfire W60/51F Installation And User Manual

Closed wood fires
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Installation
and user manual
CLOSED WOOD FIRES
EN
DON'T COMPROMISE.

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Summarization of Contents

Introduction
Symbols used
Symbols used in the manual indicate possible damage to the product or life-threatening situations if procedures are not followed.
Safety
CE-marking
Appliance approval according to CE standard EN-13229-A2 and factory testing for functionality.
Safety instructions installer
Installer must comply with regulations and check correct functioning. Use non-combustible material to prevent overheating.
Safety instructions user
User safety: fireplace is an additional heat source. Exterior can become hot. Be careful during use.
Safety precautions
Use insulation material resistant to high temperatures and prevent blocking air inlets. Ensure firm attachment.
Installation of the Kalfire W front models in combination with combustible materials (e.g. a wooden wall)
Respect recommended distances from combustible materials and ensure curtains/furniture are at least 150 cm away.
Installation of the Kalfire W65/38C in combination with combustible materials (e.g. a wooden wall)
Pay attention to distances to combustible materials. Shield with insulation (min. 5 cm). Distance from back min. 10 cm.
Installation of the Kalfire W90/47C in combination with combustible materials (e.g. a wooden wall)
Pay attention to distances to combustible materials. Shield with insulation (min. 10 cm). Distance from back min. 10 cm.
Installation of the Kalfire W90/47S and W90/47S in combination with combustible materials (e.g. a wooden wall)
Pay attention to distances to combustible materials. Shield with insulation (min. 10 cm). Distance from back min. 10 cm.
Installation of the Kalfire W80/52T and W105/47T in combination with combustible materials (e.g. a wooden wall)
Pay attention to distances to combustible materials. Shield with insulation (min. 10 cm). Distance from back min. 30 cm.
Prescribed materials
Information on insulation materials (silicate, ceramic fibres) and floors. Must meet specific standards and temperature resistance.
Mounting and installation
Check before building in/mounting
Check product completeness and damage upon arrival. Remove transport security and check moving parts.
Check flue
Advised to test fire before build-in to assess flue draught and enamel curing. Decide on external damper.
Placing the appliance
Restrictions on appliance placement in stairwells, halls, and rooms with air extraction. Ensure adequate ventilation.
Working combustion air
Explanation of primary and secondary combustion air flow when the door is closed or open.
Supply of combustion air
Ensuring sufficient outside air for ignition and combustion. Advisable to mount an extra air valve in certain situations.
Fresh air connection base or rear
Method for relocating the fresh air connection from the rear to the base of the appliance.
Fresh air connection without connecting collar
Demounting the connection collar and using a built construction for fresh air connection.
Supply of convection air
Details on the convection mantle and the required convection set for optimal heat distribution.
Chimney/flue connection
Connect to existing flue. Minimum operational height 4.5m (12 Pa draught). Consider local legislation.
Permitted reduction
Details on allowed flue diameter reductions for different models and types. Warnings about consequences.
Rear connection
Instructions for converting the standard top flue exit to a rear flue exit. Ensure accessibility for cleaning.
Reducer ring
Information on the reducer ring for connecting various flue systems to the Kalfire. Details for different models.
Mounting the damper
Guidance on mounting an external damper to influence flue draught, including visibility of controls and user familiarity.
Adjusting the feet
Instructions for rough and fine adjustment of fireplace feet to ensure it is perfectly level and stable.
Practical examples of connection: combustion air and convection
Illustrates three scenarios for connecting combustion air and convection, defining air source and room interaction.
Baffle plate
Instructions for adjusting or removing baffle plates to improve combustion, exhaust, or resolve condensation issues.
Finish
Instructions for finishing the surround above specific models, ensuring proper clearance for doors.
Preparing for use
Type of wood
Recommendations for suitable dry wood types (beech, oak, birch) and unsuitable materials.
Storing the wood
Guidelines for storing wood for 2-3 years in a dry, ventilated area to achieve optimal moisture content.
Ventilation
Tips for effective room ventilation to reduce discolouration and soot deposits from fireplace use.
Lighting the Kalfire W
Lighting the Kalfire W for the first time
First-time lighting procedure: ventilation, gradual heating of enamel, and initial wood quantity.
Opening the door
Step-by-step guide for opening the lifting door of the Kalfire W fireplace.
Air regulation
Explanation of primary (automatic) and secondary (manual) air regulation for optimal combustion and flame control.
Using the Kalfire W with an open or closed door
Comparison of open vs. closed door use: heat output, wood consumption, and requirements for draught.
Open door use
Guidance on using specific Kalfire models with the door open, including advice on baffle plates and draught.
Topping up with wood
Instructions for adding wood to maintain optimal heat output, including door opening and log quantity.
Operation the damper (optional)
How to operate an external damper for controlling flue draught, including position indications and usage scenarios.
Maintenance
Keeping clean panes
Tips for maintaining clean glass panes, including using dry wood, complete air supply, and sufficient flue draught.
Cleaning the pane
Detailed steps for cleaning the glass pane, including door release and tilting mechanism for front/tunnel models.
Cleaning the grate
Instructions for cleaning the grate, with safety advice on hot ashes and ensuring the air gauge is clear.
Maintenance
General maintenance: cleaning enamelled parts, flue inspection, cord replacement, and lubrication.
Trouble shooting
Dirty pane
Troubleshooting for dirty glass: check seals, wood moisture, air vents, and secondary air regulation.
Damper is sticking
Troubleshooting for a sticking damper: check for blockages and ensure flue/chimney is clear.
Lifting door moves with difficulty
Troubleshooting for a difficult lifting door: clean guides and check door cord for obstructions.
Smoke return
Troubleshooting smoke return: check flue blockage, warm-up, baffle plates, and fresh air supply.
Fire bricks or skamol plates are broken
Information on broken internal components and their operational impact.
Odour nuisance
Troubleshooting odour: check initial curing, flue blockage, fresh air supply, and chimneybreast influences.
Draught
Explanation of draught issues caused by external conditions and air supply/exhaust valve play.
What to do if there is a chimney fire?
Procedure for chimney fires: recognize signs, safety warnings, and extinguishing methods (sand/salt only).
What to do after a chimney fire?
Post-chimney fire actions: inspection by an authorised specialist.
APPENDIX B: Dimension diagrams
Kalfire W45/48F
Front, side, and top views with critical dimensions for the Kalfire W45/48F model.
Kalfire W60/51F
Front, side, and top views with critical dimensions for the Kalfire W60/51F model.
Kalfire W65/38CL
Side, front, and top views with critical dimensions for the Kalfire W65/38CL model.
Kalfire W65/38CR
Front, side, and top views with critical dimensions for the Kalfire W65/38CR model.
Kalfire W66/48S
Top, front, and side views with critical dimensions for the Kalfire W66/48S model.
Kalfire W70/33F
Front, side, and top views with critical dimensions for the Kalfire W70/33F model.
Kalfire W71/62F
Front, side, and top views with critical dimensions for the Kalfire W71/62F model.
Kalfire W80/52T
Front, side, and top views with critical dimensions for the Kalfire W80/52T model.
Kalfire W85/40F
Front, side, and top views with critical dimensions for the Kalfire W85/40F model.
Kalfire W90/47CL
Side, front, and top views with critical dimensions for the Kalfire W90/47CL model.
Kalfire W90/47CR
Front, side, and top views with critical dimensions for the Kalfire W90/47CR model.
Kalfire W90/47S
Front, side, and top views with critical dimensions for the Kalfire W90/47S model.
Kalfire W100/61F
Front, side, and top views with critical dimensions for the Kalfire W100/61F model.
Kalfire W105/47F
Front, side, and top views with critical dimensions for the Kalfire W105/47F model.
Kalfire W105/47T
Front, side, and top views with critical dimensions for the Kalfire W105/47T model.
Kalfire W120-38F
Front, side, and top views with critical dimensions for the Kalfire W120-38F model.

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