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Kalfire W Series Installation And User Manual

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Installation
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CLOSED WOOD FIRES
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DON'T COMPROMISE.

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Summary of Contents for Kalfire W Series

  • Page 1 Installation and user manual CLOSED WOOD FIRES DON’T COMPROMISE.
  • Page 3 Product Kalfire W Product group Wood burning fireplaces with lifting door Application Open and closed Models Kalfire W45/48F Kalfire W60/51F Kalfire W65/38C Kalfire W66/48S Kalfire W70/33F Kalfire W71/62F Kalfire W80/52T Kalfire W85/40F Kalfire W90/47C Kalfire W90/47S Kalfire W100/61F Kalfire W105/47F...

  • Page 5: Preface

    All rights reserved. Nothing from this manual may be copied, distributed or translated into other languages, partly or wholly, without prior written permission from Kalfire. Kalfire reserves the right to modify this manual without notice. Kalfire can give no guarantee, neither implicit nor explicit, for this manual. All risks are for the user.

  • Page 7: Table Of Contents

    Opening the door 2.3.1 Kalfire front models Air regulation 2.3.2 Kalfire corner-, 3-sided and tunnel models Using the Kalfire W with an open or closed door Safety precautions Igniting the Kalfire 2.4.1 Installation of the Kalfire W front models in...

  • Page 8: Introduction

    1 Introduction The wood burning, built in fireplace you have purchased is manufactured by Kalfire BV and is guaranteed to provide a lifetime of heating satisfaction. This installation and user manual is relevant for the following models in the Kalfire W-series:...

  • Page 9: Safety

    40 cm. floor, boards or walls close to the fireplace. 2.3 Safety instructions user • The Kalfire wood fire is only intended for use as an additional heat source. • Careful! The exterior of the fireplace can become hot during use.

  • Page 10: Safety Precautions

    2.4 Safety precautions • Insulation material must comply with the national applicable quality standards; this material should, amongst others, be resistant to high temperatures (minimum 700°C), in order to avoid strong odour development during combustion. • Use ceramic fibre panels or hard panels made from mineral wool to prevent loose particles of insulation material circulating in the convection system.

  • Page 11: Installation Of The Kalfire W Front Models In Combination With Combustible Materials (E.g. A Wooden Wall)

    10 cm. * The floor the Kalfire W65/38C is placed on must be made of non-combustible materials. The (combustible) floor in front of the door opening must be protected to a distance of at least 50 cm in front of the appliance (side/sides with a glass door).

  • Page 12: Installation Of The Kalfire W90/47S And W9047S In Combination With Combustible Materials (E.g. A Wooden Wall)

    The (combustible) floor in front of the door opening must be protected to a distance * The floor the Kalfire W tunnel is placed on must be made of non-combustible materials. The (combustible) floor in of at least 50 cm in front of the appliance (side/sides with a glass door).

  • Page 13: Mounting And Installation

    3.1 Check before building in/mounting 3.1.1 Kalfire front and tunnel models 1. Check immediately upon arrival, if the products supplied are complete and undamaged. Report any damaged or missing items to the supplier immediately.

  • Page 14: Kalfire W65/38C, W66/48S, W90/47C And W90/47S

    3.1.2 Kalfire W65/38C, W66/48S, W90/47C Checklist (to be executed) when using the fireplace and W90/47S 1. Check immediately upon arrival if the products supplied are 1. Check the flue for proper functioning; minimum required complete and undamaged. Report any damaged or missing draught (suction) is 12 Pa.

  • Page 15: Working Combustion Air

    3.3.1 Working combustion air If used with a closed door, the Kalfire W takes the combustion air directly from the connection at the rear (A) or base (A’) of the appliance. This combustion air is guided into the combustion chamber via de air control (B) and the primary thermostat (C), where it is used as primary or secondary combustion air.

  • Page 16: Supply Of Combustion Air

    3.5 Supply of appliance is for the risk of the installer. convection air The Kalfire has a built-in air supply valve; in normal situations no The Kalfire W is surrounded extra air valve is required. In situations where the side gable is...
  • Page 17 For the Kalfire W65/38C, the mantle iron and roll of felt should be For the Kalfire W90/47S, the mantle iron and roll of felt should be ordered separately, it’s not included in the convection set. ordered separately, it’s not included in the convection set.
  • Page 18 In heat storage/radiation installations, the convection hood should remain mounted on the Kalfire W. The maximum wood amount (indicated in kg/hour) must be respected to avoid overheating the installation. See the...

  • Page 19: Chimney/Flue Connection

    Surface firebox in cm². Hsch Height of flue in metre measured from the upper side of the Kalfire. Influence factor between 0.2 and 0.6 determined by the flue quality: 0.2 with a perfect flue, straight above the Kalfire; 0.6 with connection...
  • Page 20 45°. • Kalfire advises you to insulate the flue; this will reduce the risk of the smoke condensing and will improve the draught. Use the Kalfire stainless steel insulated flue duct for this purpose.

  • Page 21: Rear Connection

    3.6.1 Rear connection The Kalfire W is delivered as standard, with the flue exit connection on the top of the appliance. This connection can be converted to create a flue exit connection at the rear of the appliance. Figure 1 Converting a top flue exit into a rear flue exit (6 steps) 1.

  • Page 22: Reducer Ring

    4.5 metres and maximum 6 metres long. can be used to influence the degree of draught (suction) in the flue. With the Kalfire W an external damper can be added. If there Kalfire W66/48S is too much suction in the flue, we advise you to use a damper.

  • Page 23: Adjusting The Feet

    3.8 Adjusting the feet Kalfire W front and tunnel models Rough adjustment Fine adjustment Unscrew the two bolts and roughly set the height. Range 38 cm. Screw the adjustment foot bolt to set the precise height. Do not forget to place the two bolts back.

  • Page 24: Practical Examples Of Connection: Combustion Air And Convection

    2. Seal the joints between the appliance and the surround, using heat resistant glass fibre or ceramic cord. 3. Use the Kalfire mantel iron for easy and stable mounting of the span above the door of the fireplace. Never attach...

  • Page 25: Baffle Plate

    The Kalfire W70/33F, W105/457F and W120/38F have a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. With the larger Kalfire models this plate consists of several parts. The baffle plate ensures an optimal combustion.
  • Page 26 The Kalfire W60/51F, W71/62F and W85/40F have a removable baffle plate. This baffle plate is situated above the smoke hood, just below the heat exchanger. With the larger Kalfire W models this plate consists of several parts. The baffle plate ensures an optimal combustion.
  • Page 27 A maximum of 6 cm can be removed from the baffle plate. 3. In certain situations, it may be necessary to remove the baffle plate entirely. The Kalfire W105/47T is not suitable to be used as an open fire place.

  • Page 28: Finish

    3.10 Finish Finish upper side Kalfire W66/48S and W90/47S The surround above the Kalfire W66/48S and W90/47S must have at least 2 mm of play, in relation to the trim above the door.
  • Page 29 Finish the front platform of the Kalfire W65/38C, W66/48S, W90/47C and W90/47S The front of the Kalfire W65/38C, W66/48S, W90/47C and W90/47S can be finished in two ways: • Mount the platform under the steel design trim. • Mount the platform agains the steel design trim (at the same height).
  • Page 30 Kalfire type W90/47C W90/47S W100/61F W105/47F W105/47T W120/38F P8-048- P9-004- P8-066- P8-019- P8-007- EZ/07/2213/ Indication plate 2010 2013 2010 2015 2010 Inspection body 1004 1004 1004 1004 1004 0608 EN13229 EN13229 EN13229 EN13229 EN13229 EN13229 Norm Output (kW) 7.5-14.9 9.0-18 8.8-17.6...

  • Page 31: Preparing For Use

    Minimise the use of candles and oil lamps and keep the wick as short as possible. These ‘decorative touches’ produce If the Kalfire W is lit with an open door, we advise you to use considerable amounts of soiling and unhealthy soot broadleaf wood such as oak, beech and birch.

  • Page 32: Lighting The Kalfire W

    5 Lighting the Kalfire W 5.1 Lighting the Kalfire W for the first time When the Kalfire W is lit for the first time, the enamel on the stove will burn in and cure. This causes nuisance in the form of odour and fumes.

  • Page 33: Using The Kalfire W With An Open Or Closed Door

    5.4 Using the Kalfire W with an open or closed door The Kalfire W can be used as an (open) fireplace or a stove (door closed). The main difference, is that each use has a different air requirement.

  • Page 34: Igniting The Kalfire

    5.5 Igniting the Kalfire 5.5.1 Igniting the Kalfire W45/48F, W60/51F, W71/62F, W100/61F and W66/48S Place a couple of large logs on the base of the appliance and one Place some finely chopped wood onto the logs. Open the air large log against the rear wall. Place a smaller log on top. Place regulation completely (position on the extreme right).
  • Page 35 5.5.2 Igniting the Kalfire W70/33F, W85/40F, W105/47F, W120/38F, W65/38C, W90/47C and W90/47S Place a couple of large logs on the base of the appliance and one Place some finely chopped wood onto the logs. Open the air large log against the rear wall. Place two pieces diagonally on top.
  • Page 36 5.5.3 Igniting the Kalfire W80/52T and W105/47T Place a log on the base of the appliance with some finely chopped Place 2 logs diagonally on top of the wood, together with a few wood on both sides. firelighters. Use the operating key to open the air regulation completely.

  • Page 37: Optimal Heat Output

    Ensure a glowing bed is created (see section 5.5). • Use logs of wood of approximately the same size. The amount differs per Kalfire W model. See table below. Table 6 Instructions for optimal burning per model Kalfire model W45/48F...
  • Page 38 Kalfire W45/48F Place the two wood logs in a V-shape. The Kalfire W45/48F can be used both as an open or closed fireplace. Remove both baffle plates before using the appliance with the door open, to enable correct exhaust of the flue gas.
  • Page 39 Kalfire W85/40F and W105/47F The three logs are approx. 25cm long for the Kalfire W85/40F. The three logs are approx. 32cm long for the Kalfire W105/47F. Kalfire W100/61F and W120/38F Position the logs in an A-shape with the horizontal log at the top.
  • Page 40 Place 4 logs of approx. 25cm long in a cross shape in the right or left side of the fireplace. Kalfire W90/47S and W65/38C Position the logs in an A-shape with the horizontal log at the base. Kalfire W80/52T and W105/47T Place 4 logs of approx ca.

  • Page 41: Topping Up With Wood

    Kalfire W45/48F as soon as the flames have disappeared and the logs are starting We advise you to keep the door of the Kalfire W45/48F door to glow (no smoke development). To add new logs, you need to closed, until there is a good glowing bed and the Kalfire W45/48F...

  • Page 42: Maintenance

    • Due to the smaller surface area of vermiculite in the two- in one smooth movement. sided (tunnel) Kalfire W80/52T and W105/47T, the risk of soot build-up on the glass panel is higher. 2. The window is now released. 6.2 Cleaning the pane...
  • Page 43 Kalfire W65/38C Kalfire W90/47C 1. Before you are going to clean the glass, it has to be completely cooled down, to prevent damage. 2. Press the complete lifting door down firmly. 3. To open the door use the lever (see picture).
  • Page 44 Kalfire W66/48S Kalfire W90/47S 1. Before you are going to clean the glass, it has to be completely cooled down, to prevent damage. 2. Press the complete lifting door down firmly. 3. In one smooth movement, twist the lever (upper centre of the convection casing above the door) 180 degrees to the left until the lever is in a horizontal position again.

  • Page 45: Cleaning The Grate

    To close the door again, tilt it back and turn the key to the right. The fireplace will be hermetically sealed again by the three-point 1. The enamelled parts of the Kalfire W can be cleaned using closure. a lint-free damp cloth. Repair enamel and spray cans can be obtained from your dealer, if the enamel becomes −...

  • Page 46: Trouble Shooting

    Check that enough fresh air is being supplied. Fire bricks or skamol plates are broken • Cracks in the inner housing do not influence the operation of the Kalfire. Odour nuisance • When the fireplace is used for the first time, a chemical odour is released due to the enamel being cured;...

  • Page 47: Appendix A: Ec-Declaration Of Compliance

    APPENDIX A: EC-declaration of compliance Kalfire bv Geloërveldweg 21 NL – 5951 DH, Belfeld hereby declares, that appliances of the brand Kalfire with the following models are in compliance with the appliances as described in the “EG-type-test certificates” N° P8-063/2009 (Kalfire W45/48F) N°...

  • Page 48: Appendix B: Dimension Diagrams

    APPENDIX B: Dimension diagrams Kalfire W45/48F All dimensions shown in mm. Dimensions subject to modification...
  • Page 49 Kalfire W60/51F All dimensions shown in mm. Dimensions subject to modification...
  • Page 50 Kalfire W65/38CL All dimensions shown in mm. Dimensions subject to modification...
  • Page 51 Kalfire W65/38CR All dimensions shown in mm. Dimensions subject to modification...
  • Page 52 Kalfire W66/48S All dimensions shown in mm. Dimensions subject to modification...
  • Page 53 Kalfire W70/33F All dimensions shown in mm. Dimensions subject to modification...
  • Page 54 Kalfire W71/62F All dimensions shown in mm. Dimensions subject to modification...
  • Page 55 Kalfire W80/52T All dimensions shown in mm. Dimensions subject to modification...
  • Page 56 Kalfire W85/40F All dimensions shown in mm. Dimensions subject to modification...
  • Page 57 Kalfire W90/47CL All dimensions shown in mm. Dimensions subject to modification...
  • Page 58 Kalfire W90/47CR All dimensions shown in mm. Dimensions subject to modification...
  • Page 59 Kalfire W90/47S All dimensions shown in mm. Dimensions subject to modification...
  • Page 60 Kalfire W100/61F All dimensions shown in mm. Dimensions subject to modification...
  • Page 61 Kalfire W105/47F All dimensions shown in mm. Dimensions subject to modification...
  • Page 62 Kalfire W105/47T All dimensions shown in mm. Dimensions subject to modification...
  • Page 63 Kalfire W120-38F All dimensions shown in mm. Dimensions subject to modification...

  • Page 64: Appendix C: Product Fiche ((Eu) 2015/1186 Annexe Iv)

    APPENDIX C: Product Fiche ((EU) 2015/1186 Annexe IV) model Kalfire W45/48F 9,3 kW 10,8 kW 115% 86,0% 83,0% Kalfire W60/51F 13,2 kW 16,3 kW 107% 81,0% 81,0% Kalfire W65/38C 13,0 kW 15,9 kW 109% 82,0% 78,0% Kalfire W66/48S 13,3 kW...

  • Page 65: Appendix D1: Proof Of Guarantee

    .................................................... Street : ................................................... Zip code + Place : ............................................Type of appliance Kalfire: .................................................... Manufacturing number (this is found on the upper left in the combustion chamber, on the strip attaching the interior panels) ........................................................Date of purchase ...............

  • Page 66: Appendix D2: Terms Of Guarantee

    6. If damage is caused by external causes (jolts, lightning, supplied with the Kalfire. falls, flood, overheating of the fireplace) during transport, 2. Kal-fire B.V. is not liable for the installation of the Kalfire. storage or assembly. 3. The period of guarantee for Kal-fire wood burning built- 7.
  • Page 68 Geloërveldweg 21 info@kalfire.nl 5951 DH Belfeld KALFIRE.COM DON’T COMPROMISE.

This manual is also suitable for:

W45/48fW60/51fW66/48sW65/38cW70/33fW71/62f ... Show all

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