WAGO 750-666/000-003 Manual
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WAGO 750-666/000-003 Manual

WAGO 750-666/000-003 Manual

Wago-i/o-system 750 4fdi/2fdo 24v/10a profisafe v2 ipar, 4-channel digital input and 2-channel digital output module profisafe v2 ipar, 24v/10a semiconductor power output
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WAGO-I/O-SYSTEM 750
4FDI/2FDO 24V/10A PROFIsafe V2 iPar
750-666/000-003
4-Channel Digital Input and 2-Channel Digital Output
Module PROFIsafe V2 iPar, 24V/10A semiconductor
power output
Version 1.2.0, valid from HW/SW Version 01/01

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  • Page 1 Manual WAGO-I/O-SYSTEM 750 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 750-666/000-003 4-Channel Digital Input and 2-Channel Digital Output Module PROFIsafe V2 iPar, 24V/10A semiconductor power output Version 1.2.0, valid from HW/SW Version 01/01...
  • Page 2 WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar © 2013 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved. WAGO Kontakttechnik GmbH & Co. KG Hansastraße 27 D-32423 Minden Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69 E-Mail: info@wago.com...

  • Page 3: Table Of Contents

    WAGO-I/O-SYSTEM 750 Table of Contents 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table of Contents Notes about this Documentation ..............7 Validity of this Documentation ..............7 Copyright ....................7 Symbols ..................... 9 Number Notation ..................11 Font Conventions ..................11 Important Notes ..................
  • Page 4 6.3.3.3 Output Configuration H-Side/H-Side 1 ......... 71 6.3.3.4 Output Configuration H-Side/H-Side 2 ......... 74 6.3.3.5 Swtiching I/O Modules of the WAGO-I/O-SYSTEM 750 ... 76 6.3.3.5.1 Using Output Configuration H-Side/L-Side 1 ......77 6.3.3.5.2 Using Output Configuration H-Side/H-Side 1 ......80 6.3.3.6...
  • Page 5 WAGO-I/O-SYSTEM 750 Table of Contents 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 7.4.4 Indirect Start via WAGO-I/O-CHECK from the Operating System .. 98 7.4.4.1 Direct Start from the Operating System ........99 7.4.4.2 Indirect Start via WAGO-I/O-CHECK from the Configuration Program (Device Level TCI Conformance Class 2) ...... 99 7.4.4.3...
  • Page 6 Table of Contents WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 10.1.3.2 PROFIsafe Address Set Using the Parameterization Tool ..133 Use in Hazardous Environments ............135 11.1 Marking Configuration Examples ............136 11.1.1 Marking for Europe according to ATEX and IEC-Ex ...... 136 11.1.2...

  • Page 7: Notes About This Documentation

    (4FDI/2FDO 24V/10A PROFIsafe V2 iPar) of the WAGO-I/O-SYSTEM 750 series from HW/SW Version 01/01. The I/O module 750-666/000-003 shall only be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler/controller.
  • Page 8 Notes about this Documentation WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 9: Symbols

    WAGO-I/O-SYSTEM 750 Notes about this Documentation 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Symbols Personal Injury! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury. Personal Injury Caused by Electric Current! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 10 Notes about this Documentation WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Additional Information: Refers to additional information which is not an integral part of this documentation (e.g., the Internet). Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 11: Number Notation

    WAGO-I/O-SYSTEM 750 Notes about this Documentation 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Number Notation Table 1: Number notation Number code Example Note Decimal Normal notation Hexadecimal 0x64 C notation Binary '100' In quotation marks, nibble separated with '0110.0100' dots (.)

  • Page 12: Important Notes

    2.1.1 Subject to Changes WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents.

  • Page 13: Technical Condition Of Specified Devices

    The components to be supplied Ex Works, are equipped with hardware and software configurations, which meet the individual application requirements. WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of changes in hardware or software as well as to non-compliant usage of components.

  • Page 14: Safety Advice (Precautions)

    Installation only in appropriate housings, cabinets or in electrical operation rooms! The WAGO-I/O-SYSTEM 750 and its components are an open system. As such, install the system and its components exclusively in appropriate housings, cabinets or in electrical operation rooms. Allow access to such equipment and fixtures to authorized, qualified staff only by means of specific keys or tools.
  • Page 15 WAGO-I/O-SYSTEM 750 Important Notes 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Cleaning only with permitted materials! Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths. Do not use any contact spray! Do not use any contact spray. The spray may impair contact area functionality in connection with contamination.

  • Page 16: Profisafe

    PROFIsafe is a protocol for secure communication, and is certified in accordance with IEC 61784-3-3. For the WAGO-I/O-SYSTEM 750, I/O modules were developed with safety- related inputs and outputs (PROFIsafe I/O modules) without any drastic changes to the existing series 750 system, making mixed operation of safety-related and non-safety-related I/O modules possible.

  • Page 17: Figure 2: Profisafe Layer Model

    WAGO-I/O-SYSTEM 750 PROFIsafe 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Data is exchanged between the secure PROFIsafe I/O modules and the safe PLC via PROFIBUS or PROFINET as the physical basis. Data is exchanged in the form of PROFIsafe telegrams that correspond to the PROFIsafe protocol profile IEC 61784-3-3.

  • Page 18: Ipar Server

    The iParameters are used to configure device functions of a safe device, for example the PROFIsafe I/O modules of the WAGO-I/O-SYSTEM 750/753. Based on current definitions, a manufacturer tool such as the WAGO parameterization tool “WAGO-Safety-Editor 75x” (short: SEDI) must be used.
  • Page 19 WAGO-I/O-SYSTEM 750 PROFIsafe 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Further details about using the iPar server in conjunction with the WAGO PROFIsafe I/O module are available in an application note. Use the application notes from WAGO! An overview for using the PROFIsafe I/O module in combination with a safe PLC is summarized in an application note.

  • Page 20: Device Description

    PROFIsafe data transmission via the existing fieldbus system. It is then possible to optimize the PROFIsafe I/O module to different safety applications. The PROFIsafe I/O modules of the WAGO-I/O-SYSTEM 750 can be used to implement safety applications according to: •...

  • Page 21: Table 4: Application Range

    "Power Infeed Concept". The field voltage and the system voltage are electrically isolated from each other. The 750-666/000-003 module can be used with the fieldbus couplers and controllers of the WAGO-I/O-SYSTEM 750 of the specified version or higher listed in the "Compatibility list"...

  • Page 22: View

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar View Figure 4: View Table 5: Legend for “View” figure Pos. Designation Meaning For details see section Marking options using the Mini-WSB “Device Description” > A … K Status LEDs “Display Elements”...

  • Page 23: Connectors

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Connectors 4.2.1 Data Contacts/Internal Bus Communication between the coupler/controller and the I/O modules as well as the system supply of the I/O modules is carried out via the internal bus. It is comprised of 6 data contacts, which are available as self-cleaning gold spring contacts.

  • Page 24: Power Jumper Contacts/Field Supply

    Risk of injury due to sharp-edged male contacts! The male contacts are sharp-edged. Handle the module carefully to prevent injury. The I/O module 750-666/000-003 has 2 self-cleaning power jumper contacts that supply and transmit power for the field side. The contacts on the left side of the I/O module are designed as male contacts and the contacts on the right side as spring contacts.
  • Page 25 WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Observe the information on the power infeed concept! Detailed information and examples for supplying PROFIsafe I/O modules is available in the section "Power Infeed Concept". Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 26: Cage Clamp Connectors

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar ® 4.2.3 CAGE CLAMP Connectors Table 7: Connections Connection Channel Designation Function Clock output Input I 1: Clock output Clock output Input I 2: Clock output Clock output Input I 3: Clock output...

  • Page 27: Display Elements

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Display Elements Table 8: Display elements, inputs 1 ... 4 Channel Designation Status Function Input I1: Signal voltage (0) Status Green Input I1: Signal voltage (1) Input I1: Error Input I2: Signal voltage (0)

  • Page 28: Figure 10: Display Elements, Communication / I/O Module Status

    PROFIsafe I/O module completely and the switch it back on. If the problem occurs several times, it points to a defect in the PROFIsafe I/O module. In this case, return the PROFIsafe I/O module to WAGO Kontakttechnik GmbH & Co. KG for fault analysis.

  • Page 29: Operating Elements

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Operating Elements You can use the coding switch located on the side of the PROFIsafe I/O module to set the PROFIsafe address. Figure 11: Coding switch for the PROFIsafe address (set to 1018)

  • Page 30: Schematic Diagrams

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Schematic Diagrams Figure 12: Schematic diagram 4.5.1 Input Block Diagram Figure 13: Input block diagram Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 31: Output Block Diagram

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.5.2 Output Block Diagram Figure 14: Output Block Diagram Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 32: Technical Data

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Technical Data 4.6.1 Device Data Table 11: Technical data, device Dimensions B x W* x D 24 mm x 64 mm x 100 mm (* from upper edge of rail)

  • Page 33: Communication

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.3 Communication Table 13: Technical data, communication Usable fieldbus couplers / controllers 750-333 from SW 14, HW 16 750-370 from SW 03, HW 02 GSD specification No. of PROFIsafe I/O modules per node...

  • Page 34: Digital Inputs

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.4 Digital Inputs Table 14: Technical data, digital inputs Inputs I1 … I4 4 inputs type 1 acc. EN 61131-2 Achievable safety classes 4 x Cat. 2/PL d acc. EN ISO 13849-1, 2 x Cat.

  • Page 35: Digital Power Outputs

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.6 Digital Power Outputs Table 16: Technical data, digital power outputs Power outputs O1 … O2 2 outputs for actuators Achievable safety classes 2 x Cat. 2/PL d acc. EN ISO 13849-1, 1 x Cat.

  • Page 36: Safety Parameters

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.7 Safety Parameters 4.6.8 Two-channel Safety Application, Proof Test-Interval 10 Years Table 17: Safety parameters for two-channel safety application Maximum Safety integrity Level SIL3 acc. EN 62061 Maximum safety integrity level SIL3 acc.

  • Page 37: Two-Channel Safety Application, Proof Test Interval 20 Years

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.8.1 Two-channel Safety Application, Proof Test Interval 20 Years Table 18: Safety parameters for two-channel safety application Maximum Safety integrity Level SIL3 acc. EN 62061 Maximum safety integrity level SIL3 acc.

  • Page 38: Single-Channel Safety Application, Proof Test Interval 10 Years

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.8.2 Single-channel Safety Application, Proof Test Interval 10 Years Table 19: Safety parameters for single-channel safety application Maximum Safety integrity Level SIL2 acc. EN 62061 Maximum safety integrity level SIL2 acc.

  • Page 39: Single-Channel Safety Application, Proof Test Interval 20 Years

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.8.3 Single-channel Safety Application, Proof Test Interval 20 Years Table 20: Safety parameters for single-channel safety application Maximum Safety integrity Level SIL2 acc. EN 62061 Maximum safety integrity level SIL2 acc.

  • Page 40: Response Times

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.9 Response Times 4.6.9.1 Safe Response Time of Digital Inputs in the Event of a Failure Only use response times in the event of a failure for the safety response time! To prevent any personal injury or property damage, only use the values of the safe response time for errors for defining the safety response time.

  • Page 41: Table 21: Safe Response Time Of The Digital Inputs In The Event Of Failure

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar The following table lists the safe response times in the event of failure that result from the input filter time set. Table 21: Safe response time of the digital inputs in the event of failure...

  • Page 42: Table 22: Safe Response Time Of The Digital Inputs In The Error-Free Operation

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.9.2 Typical Response Time of the Digital Inputs in an Error-free Case Only use response times in the event of a failure for the safety response time! To prevent any personal injury or property damage, only use the values of the safe response time for errors for defining the safety response time (see Section "Safe...

  • Page 43: Response Time Of Digital Power Outputs

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.6.9.3 Response Time of Digital Power Outputs Only use response time for the safety response time in the event of a failure! To prevent personal and property damage, only use the values of the safe response time for designing the safety response time.

  • Page 44: Approvals

    Approvals WAGO-I/O-SYSTEM 750", which you can find via the internet  Documentation  WAGO-I/O-SYSTEM 750  under: www.wago.com System Description. The following approvals have been granted to 750-666/000-003 PROFIsafe I/O modules: Conformity Marking UL508 TÜV certified for safety operation IEC 61508, parts 1-7, Edition 2: 2010...
  • Page 45 WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar The following Ex approvals have been granted to 750-666/000-003 I/O modules: TÜV 07 ATEX 554086 X I M2 Ex d I Mb II 3 G Ex nA IIC T4 Gc II 3 D Ex tc IIIC T135°C Dc...

  • Page 46: Standards And Guidelines

    Device Description WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Standards and Guidelines 750-666/000-003 PROFIsafe I/O modules meet the following requirements on safety: Safety of machinery – EN 954-1: 1996 Safety-related parts of controllers Functional safety of electrical/ IEC 61508, parts 1-7, Edition 2: 2010 electronic/programmable electronic safety-related systems Safety of machinery –...

  • Page 47: Transport And Storage Conditions

    WAGO-I/O-SYSTEM 750 Device Description 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 4.8.1 Transport and Storage Conditions During transport and storage, the PROFIsafe I/O modules must be protected against undue stress such as mechanical loads, temperature, humidity and aggressive atmospheres. The PROFIsafe I/O modules should be stored in the original packaging when possible, which offers optimal protection during transport.

  • Page 48: Mounting

    Don't forget the bus end module! Always plug a bus end module 750-600 onto the end of the fieldbus node! You must always use a bus end module at all fieldbus nodes with the WAGO I/O System 750 fieldbus couplers/controllers to guarantee proper data transfer.

  • Page 49: Inserting And Removing Devices

    WAGO-I/O-SYSTEM 750 Mounting 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Inserting and Removing Devices Perform work on devices only if the system is de-energized! Working on devices when the system is energized can damage the devices. Therefore, turn off the power supply before working on the devices.

  • Page 50: Removing The I/O Module

    Mounting WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 5.2.2 Removing the I/O Module Remove the I/O module from the assembly by pulling the release tab. Figure 17: Removing the I/O module Electrical connections for data or power contacts are disconnected when removing the I/O module.

  • Page 51: Connect Devices

    Do not connect more than one conductor at one single connection! If more than one conductor must be routed to one connection, these must be connected in an up-circuit wiring assembly, for example using WAGO feed- through terminals. Exception: If it is unavoidable to jointly connect 2 conductors, then you must use a ferrule to join the wires together.

  • Page 52: Power Supply Concept

    The digital power outputs are automatically switched off after a volutage of approx. 35V. For the PROFIsafe I/O module 750-666/000-003, the field supply voltage is: < 35 V Only provide the PROFIsafe I/O module with voltage that contains no...
  • Page 53 I/O modules. The overall cabling of the fieldbus node in the field must meet PELV/SELV guidelines. The PROFIsafe I/O module 750-666/000-003 has two supply points for the 24V field supply voltage. For clock outputs T1 - T2 and digital inputs I1 - I4, the field supply voltage is provided by an upstream module or the fieldbus coupler/controller via the power jumper contacts implemented as knife blade contacts/V-type.

  • Page 54: Figure 19: Infeed For Profisafe I/O Modules 75X-66X And 75X-666

    Figure 19: Infeed for PROFIsafe I/O modules 75x-66x and 75x-666 If unregulated power supplies are used for the field supply voltage of the WAGO-I/O-SYSTEM 750 are used or if voltage dips occur when switching capacitive loads (e.g., interference-free modules with internal capacitors), passivation of the PROFIsafe I/O modules can occur.

  • Page 55: Figure 20: Infeed For Profisafe I/O Modules 75X-66X With Back-Up Capacitor

    With the safe outputs of PROFIsafe I/O module 753-666/000-003, the interference-free modules can be safely shut down with appropriate wiring according to section "Switching I/O Modules of the WAGO-I/O-SYSTEM". Use supply module for FE! The PROFIsafe I/O module has no power jumper contacts for FE intake and transfer.

  • Page 56: Using 230V Ac I/O Modules

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.2.1 Using 230V AC I/O Modules If 230 VAC I/O modules are used together with PROFIsafe I/O modules in one fieldbus node, there are two options: 6.2.2 230V AC modules are used in another fieldbus node that...

  • Page 57: Connection Examples

    PROFIsafe I/O module for implementation of a safety function are used. For the digital inputs of the PROFIsafe I/O module, you can use the WAGO parameterization tool during individual parameterization to select the "Standard" or "Rotary table" operating mode. For more information, read the section "Parameterization of the PROFIsafe I/O Module with the WAGO...

  • Page 58: Emergency Off Connection, Single-Channel

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.1.1 Emergency Off Connection, Single-channel Achievable SIL, Cat./PL for single-channel use of the digital inputs! The achievable SIL, Cat./PL depends on the quality of the safe sensors. This must be certified according to EN 60947-5-1 /-5.
  • Page 59 Dual channel evaluation parameter to "no". For more information about configuring the PROFIsafe I/O module, read section "Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool". If you do not connect the digital input via a switching element to the associated clock output (e.g., semiconductor output), set the Short circuit test parameter to...

  • Page 60: Emergency Off Connection, Dual Channel, Equivalent Evaluation60

    (two-channel emergency off switches with two break contacts) to the PROFIsafe I/O module. Use the WAGO parameterization tool to set the parameters. For more information about configuring the PROFIsafe I/O module, read section "Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool".
  • Page 61 WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar You can set the Short circuit test parameter of both inputs used to "active" or "not active". Please note that the Short circuit test parameter must be set the same for both digital inputs.

  • Page 62: Protective Door Monitoring Connection, Dual Channel, Antivalent Evaluation

    PROFIsafe I/O module. For more information about configuring the PROFIsafe I/O module, read section "Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool". Set the Dual channel evaluation parameter for the digital inputs used to "yes". So...

  • Page 63: Connection Example For Digital Inputs In Rotary Table Operating Mode

    Figure 25: Connection 1 x Mode selector switch If you have set the Operating Mode parameter to "Rotary Table" using the WAGO parameterization tool, you can connect the normally open contacts of a mode selector switch or several rotary table sensors to the digital inputs of the PROFIsafe I/O module.
  • Page 64 Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Use the application notes from WAGO! An overview for using PROFIsafe I/O modules in combination with a safe PLC is summarized in an application note. This application note is available on the Internet at www.wago.com...

  • Page 65: Connection Examples For Digital Power Outputs

    WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3 Connection Examples for Digital Power Outputs The PROFIsafe I/O module includes two semiconductor switches O1 and O2 that can be used in four different output configurations to switch from loads up to 10 A rated current.

  • Page 66: Output Configuration H-Side/L-Side 1

    Risk reductions up to SIL3/Cat.4/PL e can be achieved with this configuration. With the PROFIsafe I/O module 750-666/000-003, you can connect one or more loads between connections O1B and O2A when you set the value of the Output Configuration parameter to "H-Side/L-Side 1".
  • Page 67 For more information about configuring the PROFIsafe I/O module, read section "Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool". Please note that line break detection may not be part of the safety function under any circumstances.
  • Page 68 The value of the Output tolerance time parameter may not be less than the value of the Test pulse duration parameter. This is checked by the PROFIsafe I/O module during the parameterization procedure and a suggested correction is indicated by the PROFIsafe I/O module in the WAGO parameterization tool in case of deviation. Manual...

  • Page 69: Output Configuration H-Side/L-Side 2

    35 V in the event of an error to ensure risk reductions above SIL2. You can use the PROFIsafe I/O module 750-666/000-003 to operate two separately switchable loads if you set the value of the Output Configuration parameter to "H-Side/L-Side 2".

  • Page 70: Figure 32: Connection 1 X Motor, Output Configuration H-Side/L-Side 2, Two-Channel

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar In this output configuration, the PROFIsafe I/O module switches both semiconductor switches separately using the bit 0 and bit 2 of the output process image. Bit 0 switches the load connected to connection O1B to the 0V potential.

  • Page 71: Output Configuration H-Side/H-Side 1

    WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.3 Output Configuration H-Side/H-Side 1 No test pulses when test pulse duration = 0 ms! If you have set the test pulse duration of the digital power output to "0 ms (off)", the PROFIsafe I/O module does not test the digital output cyclically (e.g., for an...

  • Page 72: Figure 33: Connection 1 X Motor, Output Configuration H-Side/H-Side 1, Two-Channel

    This is checked by the PROFIsafe I/O module during the parameterization procedure and a suggested correction is indicated by the PROFIsafe I/O module in the WAGO parameterization tool in case of deviation. Manual Version 1.2.0, valid from HW/SW Version 01/01...
  • Page 73 The value of the Output tolerance time parameter may not be less than the value of the Test pulse duration parameter. This is checked by the PROFIsafe I/O module during the parameterization procedure and a suggested correction is indicated by the PROFIsafe I/O module in the WAGO parameterization tool in case of deviation. Manual...

  • Page 74: Output Configuration H-Side/H-Side 2

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.4 Output Configuration H-Side/H-Side 2 Important information about single-channel use! The single-channel use of an output for a safety function is only permitted if 1- fault safety is not required! With single-channel use, shutdown must be ensured by the standard control in the event of an error.

  • Page 75: Figure 35: Connection 1 X Motor, Output Configuration H-Side/H-Side 2, Two-Channel

    WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar In this output configuration, the PROFIsafe I/O module switches both semiconductor switches ON or OFF separately using the bit 0 and bit 1 of the output process image. Bit 0 switches the load connected to connection O1B to the 0V potential.

  • Page 76: Swtiching I/O Modules Of The Wago-I/O-System 750

    Loads that are supplied and switched by the interference-free I/O modules of the WAGO I/O SYSTEM 750 can be safely switched OFF in conjunction with the PROFIsafe I/O module 750-666/000-003. The loads are switched OFF exclusively by the digital power outputs of the safe PROFIsafe I/O module 750-666/000-003 switching off the field supply voltage for the interference-free I/O modules of the WAGO-I/O-SYSTEM.

  • Page 77: Using Output Configuration H-Side/L-Side 1

    WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.5.1 Using Output Configuration H-Side/L-Side 1 Shared 0V potential for all loads in the output configuration H-Side/L-Side 1! If you set the Intial Configuration parameter to the value "H-Side/L-Side 1" and the wiring is implemented accordingly, then the switched shared 0V potential of the loads switched using the interference-free I/O modules is connection O-.

  • Page 78: Figure 37: Interference-Free Digital Output Module Connection Via Potential

    Test pulses switch off outputs of the interference-free I/O modules The PROFIsafe I/O module 750-666/000-003 performs a test pulse on the digital power outputs every minute. These cause the outputs of the interference-free I/O modules of the WAGO-I/O-SYSTEM-750 to shut down. If you need uninterrupted operation of the outputs, then you can switch off the cyclical test pulse by setting the Test pulse duration parameter to the value "0 ms (off)".
  • Page 79 WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Passivation of the PROFIsafe I/O module when switching the digital power outputs! If the PROFIsafe I/O module is used to switch capacitive loads or interference- free I/O modules and the PROFIsafe I/O module is passivates with an error message (e.g., Short circuit on the digital input), then a back-up capacitor (Order...

  • Page 80: Using Output Configuration H-Side/H-Side 1

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.5.2 Using Output Configuration H-Side/H-Side 1 Short circuit proof line installation to the 24V field supply voltage! The short circuit between a digital power output of the PROFIsafe I/O module...
  • Page 81 Test pulses switch off outputs of the interference-free I/O modules The PROFIsafe I/O module 750-666/000-003 performs a test pulse on the digital power outputs every minute. These cause the outputs of the interference-free I/O modules of the WAGO-I/O-SYSTEM-750 to shut down. If you need uninterrupted operation of the outputs, then you can switch off the cyclical test pulse by setting the Test pulse duration parameter to the value "0 ms (off)".

  • Page 82: Connecting The Digital Power Outputs To Digital Inputs

    In addition,n you must set the value of the Short circuit test parameter to inactive. For more information about configuring the PROFIsafe I/O module, read section "Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool". You can achieve a resk reduction of SIL3/Kat.4/PL e using this switching.
  • Page 83 WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Line break detection not possible! When connecting a digital input to digital power output O2B, line break detection is not possible. Set the Line break detection parameter to "inactive" because otherwise the PROFIsafe I/O module is passivated and the "Line break"...

  • Page 84: Switching Grounded Loads

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.7 Switching Grounded Loads Figure 40: Grounded load connection When operating the PROFIsafe I/O module in the Output Configuration "H- Side/L-Side 1" (see Output Configuration parameter) and loads are switched that have a connection between digital power output O2A and the ground connection (e.g., to improve EMC properties) and when the attached power...

  • Page 85: Switching Inductive Loads

    WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.8 Switching Inductive Loads Defect by thermal overheating if the switching frequency is too high! If the inductivity and load current you have selected is too high for the selected switching frequency, it can lead to thermal destruction of the digital power output.

  • Page 86: 6.3.3.8.1 Selecting An External Diode Recovery Circuit

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.8.1 Selecting an External Diode Recovery Circuit Pay attention to heat loss from the external diode recovery circuit! If you use a suitable external diode recovery circuit, then the magnetic energy when shutting down the inductive load is not converted in the PROFIsafe I/O module, but on the external diode recovery circuit.

  • Page 87: Figure 43: Connection Variant With 2 Diode Recovery Circuits

    WAGO-I/O-SYSTEM 750 Connect Devices 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Figure 43: Connection variant with 2 diode recovery circuits In the output configuration H-Side/L-ide 2, you can connect an inductive load between connection O1B to the common (ground) connection of the field supply voltage 0V and/or a second inductive load between connection O2A to the positive connection of the field supply voltage 24V.

  • Page 88: Switching Capacitive Loads

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.9 Switching Capacitive Loads When the digital power outputs of the PROFIsafe I/O module are used to switch loads that have a low current consumption with a relatively large capacity, the "Short circuit to VCC"...
  • Page 89 The value of the Output tolerance time parameter may not be less than the value of the Test pulse duration parameter. This is checked by the PROFIsafe I/O module during the parameterization procedure and a suggested correction is indicated by the PROFIsafe I/O module in the WAGO parameterization tool in case of deviation. Manual...

  • Page 90: Switching Electronic (Capacitive) Loads

    Connect Devices WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 6.3.3.10 Switching Electronic (Capacitive) Loads You can switch electronic loads (e.g., electronically controlled door locking device, interference-free I/O modues, etc.) using the PROFIsafe I/O module. High making currents when switching capacitive loads When switching electronic load with capacitive character, high making currents can arise when switching.

  • Page 91: Commissioning

    The serial number consists of the week and year of manufacture, software version (if available), hardware version, firmware loader version (if available) and other internal information from WAGO Kontakttechnik GmbH & Co. KG. Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 92: Adding Or Replacing Components

    The PROFIsafe address set on the coding switch of the I/O module has priority over the PROFIsafe address set by the WAGO parameterization tool. Only when the address set on the coding switch equals 0 does the setting of the PROFIsafe address using the WAGO parameterization tool take effect.

  • Page 93: Setting The Profisafe Address Using The Coding Switch

    To configure the PROFIsafe address through storage in the parameter data set of the I/O module, set the PROFIsafe address in the WAGO parameterization tool to the required value and save the current parameter data set to the I/O module.

  • Page 94: Parameterization Of The Profisafe I/O Module With The Wago Parameterization Tool

    If you want to access existing parameter files, click on the [Open] button on the Safety Editor toolbar. In the Open WAGO safety parameter set dialog, enter a name for the parameter file and select the directory from which the file is to be loaded. Now click on [Open] in order to load the file from the hard disk.
  • Page 95 Confirm your entries by clicking [OK]. Then the Save WAGO safety parameter set dialog opens. Enter a name for the parameter file and select the directory in which the file is to be saved. Then click on [Save] in order save the file to the hard disk.

  • Page 96: Offline Mode

    Commissioning WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar The Safety Editor provides additional services. Click the [Services] button on the System Editor toolbar. A selection menu appears with the Compare and Password menu items. Comparison of parameter data! With this function, only parameter data of the same I/O module type and iParameter set format can be compared.
  • Page 97 Confirm your entries by clicking [OK]. Then the Save WAGO safety parameter set dialog opens. Enter a name for the parameter file and select the directory in which the file is to be saved. Then click on [Save] in order save the file to the hard disk.

  • Page 98: Description Of The Call Options

    7.4.4 Indirect Start via WAGO-I/O-CHECK from the Operating System In the Windows Start menu, select the entry Programs  WAGO-Software  WAGO-I/O-CHECK  WAGO-I/O-CHECK 3. Select a PROFIsafe I/O module for parameterization from the displayed fieldbus node configuration. Execute the Settings command in the WAGO-I/O-CHECK in the context menu of the I/O module (node view or navigation).

  • Page 99: Direct Start From The Operating System

    Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 7.4.4.1 Direct Start from the Operating System In the Windows Start menu, select the entry Programs  WAGO-Software  WAGO-I/O-CHECK 3  WAGO-Safety-Editor 75x. The Safety Editor is started in OFFLINE mode. 7.4.4.2...

  • Page 100: Direct Start From The Configuration Program (Module Level Tci Conformance Class 3)

    Conformance Class 3) In the configuration program of the safe PLC, select a module (PROFIsafe I/O module) and from the "WAGO-Safety-Editor 75x" TCI link, start the WAGO- Safety-Editor 75x. The configuration program passes the current language and communication setting to the Safety Editor. The Safety Editor is started in ONLINE mode.

  • Page 101: Adjustable Parameters

    WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 7.4.5 Adjustable Parameters Table 26: Adjustable parameters Parameter name Value range 0 ms (off) / 0.2 ms / 0.5 ms / 1 ms / 2 ms / 3 ms* / Input filter time...

  • Page 102: Input Filter Time Parameter

    Commissioning WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 7.4.5.1 Input Filter Time Parameter Configuring the input filter time changes the safe response time! If you change the Input Filter Time parameter, then the safe response time is also changed. See "Response Time" section.

  • Page 103: Short Circuit Test Ix Parameter

    WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 7.4.5.2 Short circuit Test Ix Parameter Protect signal lines when installing! When connecting signal lines to the digital inputs of the PROFIsafe I/O module, make sure that only the following signals are transmitted within a cable or non- metallic sheathed cable: •...

  • Page 104: Parameter Dual Channel Evaluation Ix & Ix+1

    Commissioning WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 29: Error detection Error detection Error, example Short circuit test Short circuit test (x = 1 ... 4, m = 1.2) "active" "not active" Short circuit I1 / I2 Short circuit I3 / I4...

  • Page 105: Parameter Discrepancy Time Ix & Ix+1

    I/O module and makes automatic corrections if necessary by setting the value to "active" for both digital inputs. The automatic correction is displayed in the WAGO parameterization tool. You can set the values of both digital inputs to the same value after the automatic correction is made.
  • Page 106 Commissioning WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Discrepancy time monitoring is terminated when a valid signal status is achieved (0-signal or 1-signal, see Section "Valence Analysis Ix & Ix+1 Parameter"), depending on the signal status that was present at the digital inputs prior to the beginning of discrepancy monitoring.

  • Page 107: Parameter Valence Evaluation Ix & Ix+1

    WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Behavior of the PROFIsafe I/O module after expiration of the discrepancy time If the invalid input signal status is detected by the PROFIsafe I/O module longer than the configured discrepancy time, there is a discrepancy error, the PROFIsafe I/O module is passivated and the "Discrepancy time exceeded"...

  • Page 108: Parameter Restart Inhibit Ix & Ix+1

    Commissioning WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar The PROFIsafe I/O module compares the signal states of the digital inputs affected to the opposing values. The following table shows the possible signal states for the antivalent evaluation: Table 30: Antivalent evaluation...

  • Page 109: Operating Mode Parameter

    WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar The Restart inhibit parameter is used for the dual channel evaluation of two digital inputs. The restart inhibit is then only used by the PROFIsafe I/O module if you have set the value of the Operating mode parameter to "Standard" and the value of the Dual channel evaluation parameter to "yes".

  • Page 110: Parameteroutput Configuration Parameter

    Commissioning WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar The choice of operating mode only affects the digital inputs and clock outputs of the PROFIsafe I/O module. If you want to connect the cam switch of a rotary table or one or more operating mode selector switches to the digital inputs of the PROFIsafe I/O module, you have to set the parameter to the "Rotary table"...

  • Page 111: Output Configuration H-Side/L-Side 2

    WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Figure 46: Output configuration H-Side/L-Side 1 Read the section "Connection Examples for Digital Power Outputs" > output configuration "H-Side/L-Side 1". Diagnostic wiring error with output configuration H-Side/L-Side 1 If you have set the Output Configuration parameter to the value "H-Side/L- Side 1", then you have to connect connection O2B to the 0V potential of the field...

  • Page 112: Output Configuration H-Side/H-Side 1

    Commissioning WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Read the section "Connection Examples for Digital Power Outputs" > output configuration "H-Side/L-Side 2". Please also note the safety information. 7.4.5.8.3 Output Configuration H-Side/H-Side 1 If you have set the Output Configuration parameter to the value "H-Side/H- Side 1", then the PROFIsafe I/O module switches the 24V potential of the field...

  • Page 113: Output Tolerance Time Parameter

    WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Read the section "Connection Examples for Digital Power Outputs" > output configuration "H-Side/H-Side 2". Please also note the safety information. Diagnostic wiring error with output configuration H-Side/L-Side 2 If you have set the Output Configuration parameter to the value "H-Side/H- Side 2", then you have to connect connection O2A to the 24V potential of the...
  • Page 114 O2 must be set to the same value. This is checked by the PROFIsafe I/O module during the parameterization procedure and a suggested correction is indicated by the PROFIsafe I/O module in the WAGO parameterization tool in case of deviation.

  • Page 115: Test Pulse Duration Parameter

    WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 7.4.5.10 Test Pulse Duration Parameter No test pulses when test pulse duration = 0 ms! If you have set the test pulse duration of the digital power output to "0 ms (off)", the PROFIsafe I/O module does not test the digital output cyclically (e.g., for an...

  • Page 116: Line Break Detection Parameter

    O2 must be set to the same value. This is checked by the PROFIsafe I/O module during the parameterization procedure and a suggested correction is indicated by the PROFIsafe I/O module in the WAGO parameterization tool in case of deviation.
  • Page 117 WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Line break detection on the digital output Monitoring of line breaks only works between connections O1B and O2A. If you set the Output Configuration parameter to the value "H-Side/L-Side 1", then you have to set the value of the Line break detection parameter to the value "inactive".

  • Page 118: Programming The Safe Plc

    WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Programming the Safe PLC To configure the safe PLC using the PROFIsafe I/O module 750-666/000-003, the following requirements must be met: • Use of a suitable safe PLC (e.g., iPar server support) •...

  • Page 119: Profisafe I/O Module With Ipar Functionality And Ipar Server

    PROFIsafe I/O module in the hardware configuration environment. Then recompile the configuration and transfer it so the safe PLC. Then configure the PROFIsafe I/O module using the WAGO parameterization tool as described in the section "Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool".

  • Page 120: Profisafe I/O Module With Ipar Functionality Without Ipar Server120

    Then adjust the F parameters of the PROFIsafe I/O module by setting the F_iPar_CRC in the hardware configuration environment to the value from the WAGO parameterization tool. You have to recompile the hardware configuration and the safety program and transfer it to the safe PLC.
  • Page 121 WAGO-I/O-SYSTEM 750 Commissioning 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Using the default iParameter set You can use the default iParameter set of the PROFIsafe I/O module without changing the iParameter settings. Apply the value of the F_iPar_CRC parameter specified in the section "Overview of PROFIsafe F Parameters" by setting the F_iPar_CRC to this value in the hardware configuration environment.

  • Page 122: Process Image

    750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Process Image The PROFIsafe I/O module 750-666/000-003 occupies five data bytes in the input and output process image in the higher-level secure PLC. The secure PROFIsafe telegrams to send and receive are stored in input and output bytes 0 … 4.

  • Page 123: Profisafe V2 Mode

    WAGO-I/O-SYSTEM 750 Process Image 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar PROFIsafe V2 Mode Table 37: Process image PROFIsafe V2 mode Input data Output data Byte 0 PROFIsafe Inputs Byte 0 PROFIsafe Outputs Byte 1 PROFIsafe status Byte 1 PROFIsafe status...

  • Page 124: Diagnostics

    If shutdowns occur frequently due to internal errors, the PROFIsafe I/O module should be replaced. In this case, return the defective PROFIsafe I/O module to WAGO Kontakttechnik GmbH & Co. KG for fault analysis. Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 125: Diagnosis Of Errors

    The structure of the diagnostic messages is described in the manuals of the fieldbus couplers PROFIBUS DP-V1 750-333 and PROFINET IO 750-370. You will find this at www.wago.com in the Documentation area. Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 126: Table 41: Diagnostic Messages

    Diagnostics WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 41: Diagnostic messages Alarm Description Diagnostic Module Diagnostics type Coding: 0x0040 Group error (E) red Differing PROFIsafe (G) red indication F_Dest_Add The PROFIsafe address assigned as part of the F parameterization differs from that set Solution on the F I/O module..
  • Page 127 WAGO-I/O-SYSTEM 750 Diagnostics 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 41: Diagnostic messages Alarm Description Diagnostic Module Diagnostics type Coding: 0x004A Error when No indicator indication downloading the Timeout when writing (downloading) the iParam. iParameters from the iPar server. Check...
  • Page 128 Diagnostics WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 41: Diagnostic messages Alarm Description Diagnostic Module Diagnostics type Coding: 0x020B Group error (E) red Short circuit on T1 indication Clock output T1 of the F I/O module has short-circuited with the 0V potential of the Solution field supply.
  • Page 129 WAGO-I/O-SYSTEM 750 Diagnostics 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 41: Diagnostic messages Alarm Description Diagnostic Module Diagnostics type Coding: 0x004C Group error (E) red Non-supported PROFIsafe (G) red indication F_Block_ID The F parameter block signaled by the F_Block_ID is not supported by the F I/O Solution module.
  • Page 130 Diagnostics WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 41: Diagnostic messages Alarm Description Diagnostic Module Diagnostics type Coding: 0x0200 Group error (E) red, Invalid parameterization (H) red, 1 Hz flashing indication iParameters The individual parameter set for the F I/O module is inconsistent.
  • Page 131 WAGO-I/O-SYSTEM 750 Diagnostics 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 41: Diagnostic messages Alarm Description Diagnostic Module Diagnostics type Coding: 0x0043 Invalid Group error (E) red F_WD_Time PROFIsafe (G) red indication The monitoring time for the fail-safe data exchange must be set to a value greater Solution than 0 ms.

  • Page 132: Service

    Service WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Service 10.1 Replacing a PROFIsafe I/O Module Replacing a PROFIsafe I/O module with a PROFIsafe I/O module of the same type is described in the following. Replacing a PROFIsafe I/O module with an I/O module of another type is always associated with a new project design (see section "Programming the Safe PLC").

  • Page 133: I/O Module With Ipar Server Functionality

    I/O module sends a second request to the iPar server. If the process cannot be completed successfully, the replacement I/O module remains in its initial state and must be configured using the WAGO parameterization tool (see section "Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool").
  • Page 134 Module with the WAGO Parameterization Tool"). Determine the PROFIsafe address if the coding switch is set to "0"! You can use the WAGO parameterization tool to read the current PROFIsafe address from the PROFIsafe I/O module to be replaced. Manual...

  • Page 135: Use In Hazardous Environments

    Use in Hazardous Environments 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Use in Hazardous Environments The WAGO-I/O-SYSTEM 750 (electrical equipment) is designed for use in Zone 2 hazardous areas. The following sections include both the general identification of components (devices) and the installation regulations to be observed. The individual subsections of the "Installation Regulations"...

  • Page 136: Marking Configuration Examples

    Use in Hazardous Environments WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 11.1 Marking Configuration Examples 11.1.1 Marking for Europe according to ATEX and IEC-Ex Figure 50: Side marking example for approved I/O modules according to ATEX and IECEx Figure 51: Printing Text detail – Marking example for approved I/O modules according to ATEX and IECEx.

  • Page 137: Table 42: Description Of Marking Example For Approved I/O Modules According To Atex And Iecex

    WAGO-I/O-SYSTEM 750 Use in Hazardous Environments 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 42: Description of marking example for approved I/O modules according to ATEX and IECEx Printing on Text Description TÜV 07 ATEX 554086 X Approving authority and certificate numbers IECEx TUN 09.0001 X...

  • Page 138: Figure 52: Side Marking Example For Approved Ex I I/O Modules According To Atex And Iecex

    Use in Hazardous Environments WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Figure 52: Side marking example for approved Ex i I/O modules according to ATEX and IECEx. Figure 53: Text detail – Marking example for approved Ex i I/O modules according to ATEX and IECEx.
  • Page 139 WAGO-I/O-SYSTEM 750 Use in Hazardous Environments 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 43: Description of marking example for approved Ex i I/O modules according to ATEX and IECEx Inscription text Description TÜV 07 ATEX 554086 X Approving authority and certificate numbers IECEx TUN 09.0001X...

  • Page 140: Table 43: Description Of Marking Example For Approved Ex I I/O Modules According To Atex And Iecex

    Use in Hazardous Environments WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 43: Description of marking example for approved Ex i I/O modules according to ATEX and IECEx Gases Equipment group: All except mining 3(1)G Category 3 (Zone 2) equipment containing a safety...

  • Page 141: Marking For America According To Nec 500

    WAGO-I/O-SYSTEM 750 Use in Hazardous Environments 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 11.1.2 Marking for America according to NEC 500 Figure 54: Side marking example for I/O modules according to NEC 500 Figure 55: Text detail – Marking example for approved I/O modules according to NEC 500...

  • Page 142: Installation Regulations

    Use in Hazardous Environments WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 11.2 Installation Regulations For the installation and operation of electrical equipment in hazardous areas, the valid national and international rules and regulations which are applicable at the installation location must be carefully followed.

  • Page 143: Special Conditions For Safe Use (Atex Certificate Tüv 07 Atex 554086 X)

    ATEX 554086 X) For use as Gc- or Dc-apparatus (in zone 2 or 22) the Field bus Independent I/O Modules WAGO-I/O-SYSTEM 750-*** shall be erected in an enclosure that fulfils the requirements of the applicable standards (see the marking) EN 60079-0, EN 60079-11, EN 60079-15 and EN 60079-31.

  • Page 144: Special Conditions For Safe Use (Atex Certificate Tüv 12 Atex 106032 X)

    ATEX 106032 X) For use as Gc- or Dc-apparatus (in zone 2 or 22) the Field bus Independent I/O Modules WAGO-I/O-SYSTEM 750-*** Ex i shall be erected in an enclosure that fulfils the requirements of the applicable standards (see the marking) EN 60079-0, EN 60079-11, EN 60079-15 and EN 60079-31.

  • Page 145: Special Conditions For Safe Use (Iec-Ex Certificate Tun 09.0001

    09.0001 X) For use as Gc- or Dc-apparatus (in zone 2 or 22) the Field bus Independent I/O Modules WAGO-I/O-SYSTEM 750-*** shall be erected in an enclosure that fulfils the requirements of the applicable standards (see the marking) IEC 60079-0, IEC 60079-11, IEC 60079-15 and IEC 60079-31.

  • Page 146: Special Conditions For Safe Use (Iec-Ex Certificate Iecex Tun 12.0039 X)

    TUN 12.0039 X) For use as Gc- or Dc-apparatus (in zone 2 or 22) the Field bus independent I/O Modules WAGO-I/O-SYSTEM 750-*** Ex i shall be erected in an enclosure that fulfils the requirements of the applicable standards (see the marking) IEC 60079-0, IEC 60079-11, IEC 60079-15, IEC 60079-31.

  • Page 147: Ansi/Isa 12.12.01

    WAGO-I/O-SYSTEM 750 Use in Hazardous Environments 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar 11.2.5 ANSI/ISA 12.12.01 “This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous locations only.” “This equipment is to be fitted within tool-secured enclosures only.”...

  • Page 148: Appendix

    Appendix WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Appendix 12.1 Overview of PROFIsafe F Parameters Table 45: PROFIsafe F parameters F Parameters Default value Description F_Check_SeqNr No Check When in PROFIsafe V1 mode, the F_Check_SeqNr parameter determines whether the consecutive number of the...
  • Page 149 WAGO-I/O-SYSTEM 750 Appendix 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 45: PROFIsafe F parameters F Parameters Default value Description F_Block_ID 0 / 1 The F_Block_ID parameter specifies the format of the F parameter set. If F_Block_ID has the value 0, the F_iPar_CRC parameter is not included in the F parameters and the iPar server is not used.
  • Page 150 Appendix WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 45: PROFIsafe F parameters F Parameters Default value Description F_Dest_Add 1022 The F_Dest_Add parameter specifies the PROFIsafe destination address of the PROFIsafe I/O module. For F_Dest_Add, values from 1 to 65534 can be selected.
  • Page 151 WAGO-I/O-SYSTEM 750 Appendix 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 45: PROFIsafe F parameters F Parameters Default value Description F_iPar_CRC 32608 The F_iPar_CRC is only available when F_Block_ID = 1 and specifies a comparison value for the CRC value via the iParameter (iPar_CRC).

  • Page 152: Profisafe Certificates

    "AUTOMATION Tools and Docs" DVD-ROM (Art. No.: 0888-0412) or on the Internet at:  Documentation  WAGO I/O SYSTEM 750 or http://www.wago.com/ WAGO I/O SYSTEM 753  PROFIsafe Safety Modules  More Information  Certificates. Manual Version 1.2.0, valid from HW/SW Version 01/01...

  • Page 153: Glossary

    The PROFIsafe I/O module checks the voltage on the output signal line against an expected value. ® CAGE CLAMP ® CAGE CLAMP is a registered trademark of WAGO-Kontakttechnik GmbH & CO. KG. Manual Version 1.2.0, valid from HW/SW Version 01/01...
  • Page 154 Glossary WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar CRC (Cyclic Redundancy Check) The cyclic redundancy check is a procedure for determining a test value for data to detect errors during transmission or storage. DC (Diagnostic Coverage) The diagnostic coverage is the decrease in probability of dangerous hardware failures that result from executing automatic diagnostics tests.
  • Page 155 WAGO-I/O-SYSTEM 750 Glossary 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar F parameters Parameters for configuring data communication between the safe PLC and the PROFIsafe I/O module. Function module Software block executed in a unit that fulfills a sub-function. Dangerous failure Termination of the capacity of a unit to complete the required function.
  • Page 156 Glossary WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Cat. (category) The category (cat.) of EN ISO 13849-1 (B, 1, 2, 3 and 4) specify the required behavior of a safe device in terms of its resistivity to errors based on its design.
  • Page 157 WAGO-I/O-SYSTEM 750 Glossary 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Passivate, passivation Passivation of safe digital inputs or power outputs is performed automatically by the PROFIsafe I/O module after activation or detection of errors. Operator acknowledgement is required after passivation, so that the PROFIsafe I/O module can start.
  • Page 158 Glossary WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Proof test Proof test or recurring test that is performed to discover failures in a safety-related system, so that the system can be brought to a "like-new state" or as close as possible to this state from a practical perspective.
  • Page 159 WAGO-Safety_Editor 75x 2.0 are required. See also "WAGO parameterization tool". WAGO parameterization tool The WAGO parameterization tool is required to configure the PROFIsafe I/O module. The tool involves both manufacturer tools WAGO-I/O-CHECK 3.2 and WAGO-Safety-Editor 75x 2.0. See also "WAGO-I/O-CHECK".
  • Page 160 Glossary WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Restart inhibit A restart inhibit is a means of preventing hazardous machine operation from starting automatically after one or more of the following events: - Triggering of a safety function - Changing of the operating mode of the machine - Changing of the means for staring the machine Ü...

  • Page 161: List Of Figures

    WAGO-I/O-SYSTEM 750 List of Figures 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar List of Figures Figure 1: Mixed operation of safety-related and non-safety-related I/O modules 16 Figure 2: PROFIsafe layer model ................17 Figure 3: iPar server ....................18 Figure 4: View ....................... 22 Figure 5: Data contacts ..................
  • Page 162 List of Figures WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Figure 37: Interference-free digital output module connection via potential distributor, output configuration "H-Side/L-Side 1" ........78 Figure 38: Interference-free digital output module connection, output configuration "H-Side/L-Side 1" ..............80 Figure 39: Connection power output to digital input, output configuration H- Side/H-Side 1, two-channel .................

  • Page 163: List Of Tables

    WAGO-I/O-SYSTEM 750 List of Tables 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar List of Tables Table 1: Number notation ..................11 Table 2: Font conventions ..................11 Table 3: iPar server legend ..................18 Table 4: Application range ..................21 Table 5: Legend for “View” figure ............... 22 Table 6: Caption acc.
  • Page 164 List of Tables WAGO-I/O-SYSTEM 750 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Table 41: Diagnostic messages ................126 Table 42: Description of marking example for approved I/O modules according to ATEX and IECEx ..................137 Table 43: Description of marking example for approved Ex i I/O modules according to ATEX and IECEx ..............
  • Page 165 WAGO-I/O-SYSTEM 750 List of Tables 750-666/000-003 4FDI/2FDO 24V/10A PROFIsafe V2 iPar Manual Version 1.2.0, valid from HW/SW Version 01/01...
  • Page 166 WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Hansastraße 27 • D-32423 Minden Phone: +49/5 71/8 87 – 0 Fax: +49/5 71/8 87 – 1 69 E-Mail: info@wago.com Internet: http://www.wago.com...

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