Eaton 9155 User Manual
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Eaton 9155 User Manual

Eaton 9155 User Manual

Parallel ups 8–15 kva
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Eaton
® ®
9155 Parallel UPS
8–15 kVA
User's Guide
p/n: 164201592
Revision E0

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  • Page 1 Eaton ® ® 9155 Parallel UPS 8–15 kVA User’s Guide p/n: 164201592 Revision E0...
  • Page 2 National Fire Protection Association, Inc. ERIFLEX and FLEXIBAR are registered trademark of Erico International Corporation. All other trademarks are property of their respective companies. ©Copyright 2004-2019 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
  • Page 3 Phillips and Pozidriv are registered trademarks of Phillips Screw Company. ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA.

  • Page 5: Table Of Contents

    5 5 U U P P S S O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s ..................................................4 4 3 3 5.1 Control Panel Functions ..........................43 5.1.1 Changing the Language........................44 5.1.2 Display Functions ..........................44 5.1.3 User Settings............................. 45 5.2 Parallel UPS Startup ..........................47 Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 6 7 7 W W a a r r r r a a n n t t y y ............................................................5 5 7 7 Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 7 L L i i s s t t o o f f F F i i g g u u r r e e s s Figure 1. The Eaton 9155 UPS and EBM (2-High Cabinets Shown) ................ 1 Figure 2.

  • Page 8: List Of Figures

    List of Figures viii Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 9 MBM/PDM Terminal Block (TB10) Wiring ................... 13 Table 7. Circuit Breaker Ratings ........................19 Table 8. Recommended Terminal Block Wiring ....................23 Table 9. Menu Map for Display Functions ...................... 44 Table 10. User Settings..........................45 Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 10: List Of Tables

    List of Tables Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 11: Figure 1. The Eaton 9155 Ups And Ebm (2-High Cabinets Shown)

    Figure 1. The Eaton 9155 UPS and EBM (2-High Cabinets Shown) Eaton 9155 Providing outstanding performance and reliability, the Eaton 9155's unique benefits including the following: • Online UPS design with pure sine wave output. The UPS filters and regulates incoming AC power and provides consistent power to your equipment without draining the battery.

  • Page 12: Parallel Tie Cabinet

    1 1 . . 1 1 . . 4 4 B B y y p p a a s s s s P P o o w w e e r r M M o o d d u u l l e e The Eaton Bypass Power Module (BPM) is designed to be a maintenance bypass switch that also contains flexible output power distribution and mounting options.
  • Page 13 U U s s i i n n g g T T h h i i s s M M a a n n u u a a l l This manual describes how to install and operate the Eaton 9155 UPS. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
  • Page 14 E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory. Model Number: Serial Number: Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 15 • Proper disposal of batteries is required. Refer to your local codes for disposal requirements. • Never dispose of batteries in a fire. Batteries may explode when exposed to flame. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 16 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. • Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 17 Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los requisitos pertinentes. • Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 18: Safety Warnings

    Safety Warnings Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 19: Getting Help

    1.5 Getting Help). • The environmental requirements specified below are for the air at the intake ports of the 9155 UPS, and are the maximum, not to exceed, ratings. – There shall be at least a 1.8°F (1.0°C) difference between the dry bulb temperature and the wet bulb temperature, at all times, to maintain a non-condensing environment.
  • Page 20 When planning the installation, consider the UPS weight for floor loading. The strength of the installation surface must be adequate for point and distributed loadings. The approximate weights are shown in the following table. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 21 40°C, larger size wire may be necessary. Wire sizes are based on using the specified breakers. • Recommended wire sizes are based on NFPA National Electrical Code ® (NEC ® )70 Table 310.15(B)(16) 90° C ampacity with 40°C ambient correction factors. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 22: Ups Installation Plan And Unpacking

    * Use only 75°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code Table 310-16. Code may require a larger AWG size than shown in this table because of temperature, number of conductors in the conduit, or long service runs. Follow local requirements. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 23 Carefully inspect the outer packaging for evidence of damage during transit. CAUTION Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE Check the battery recharge date on the packaging label. If the date has expired and the batteries were never recharged, do not use the UPS.
  • Page 24 NOTE Check the battery recharge date on the packaging label. If the date has expired and the batteries were never recharged, do not use the UPS. Contact your service representative. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 25 To remove the UPS or EBM from the shipping pallet: Remove the two M10 bolts securing the stabilizing bracket to the pallet (see Figure Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 26: Figure 2. Removing The Stabilizing Bracket Bolts

    Hold the back of the cabinet so that the bolts can be removed easily without the cabinet rolling backward. Remove the two M10 bolts securing the front shipping bracket and remove the bracket (see Figure If needed, adjust the leveling feet to release the bracket. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 27: Figure 3. Removing The Brackets And Shipping Pad

    Slowly roll the cabinet toward the rear of the pallet. Once the pallet tilts, continue rolling the cabinet down the pallet until the cabinet touches the floor (see Figure If needed, adjust the leveling feet so that the cabinet will roll. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 28: Figure 4. Unloading The Cabinet

    2–phase (L1and L2), neutral, and ground connection for rectifier/bypass input • 2–phase (L1and L2), neutral, and ground connection for load output The nominal input/output voltages are: • 100/200, 110/220, or 120/240 Vac with 180° phase displacement Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 29 WARNING Only qualified service personnel (such as a licensed electrician) should perform the UPS installation. Initial startup must be performed by an authorized Eaton Customer Service Engineer. Risk of electrical shock. To hardwire the UPS: Verify that the electrical connections to the installation site have been properly installed.

  • Page 30: Figure 6. Parallel Tie Cabinet Front Cover

    Parallel UPS System Installation Figure 6. Parallel Tie Cabinet Front Cover Parallel Cabinet Remove the internal cover to gain access to the breakers (see Figure Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 31: Figure 7. Internal Cover

    ® punch or similar device. Verify that the parallel bypass breaker is in the OFF position (see Figure Mount the parallel tie cabinet to the wall and install the conduit. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 32: Figure 8. Parallel Bypass Breaker

    Parallel UPS System Installation Figure 8. Parallel Bypass Breaker 10. Verify that each UPS battery circuit breaker is in the OFF position (see Figure Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 33: Figure 9. Ups Rear View (2-High Shown)

    (2.83 Nm) 1-1/2” conduit Neutral TB1-4 3 AWG TB1-5 100A 3 AWG Output TB1-6 3 AWG 25 lb in 2” access hole for (2.83 Nm) 1-1/2” conduit Neutral TB1-7 3 AWG Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 34: Figure 10. Ups Terminal Block

    Code (NEC) Table 310-15(B)(16). Figure 10. UPS Terminal Block Input Output 13. Hardwire the output terminations (TB1-6 through TB1-9) from each UPS to the parallel tie cabinet (see Figure 11). Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 35: Figure 11. Ups To Parallel Tie Cabinet Wiring

    Line 2 UPS 1 Line 2 Line 1 UPS 3 Line 2 14. Replace each UPS wiring access cover. 15. Hardwire the load to the parallel tie cabinet (see Figure 12). Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 36: Figure 12. Load Connections

    Parallel UPS System Installation Figure 12. Load Connections Line 1 Line 2 Neutral 16. Wire the AC input to the bypass breaker (see Figure 13). Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 37: Installing Options

    17. Verify the phase rotation for each UPS and the bypass input. 18. Reinstall the internal cover removed in Step 19. Reinstall the parallel tie cabinet front cover removed in Step 20. Continue to paragraph 4.4 Installing Options. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 38: Figure 14. Parallel Wiring Diagram

    For other options, such as additional X-Slot ® cards, power management software, remote emergency power- off (REPO), relay output contacts, or programmable signal inputs, refer to the Eaton 9155 UPS (8–15 kVA) User's Guide. Figure 15 shows the location of the communication options and control terminals on the UPS.

  • Page 39: Powerware Hot Sync Can Bridge Card

    The Powerware Hot Sync CAN Bridge Card, shown in Figure 16, can be installed to provide connectivity for operational mode control and metering of a parallel system at any UPS in the system. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 40: Figure 16. Powerware Hot Sync Can Bridge Card

    Press and release the handle latch at the bottom of each cover and then lift the cover up and off the cabinet (see Figure 17). Figure 17. Removing the Front Covers Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 41: Figure 18. Setting The Can Bridge Card Jumper J7 (Side View)

    Jumper J7 - Pins 2 and 3 Jumper J7 - Pins 1 and 2 NOTE If you are installing another X-Slot card, be sure to install the Powerware Hot Sync CAN Bridge Card in X-Slot 2. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 42 UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify all CAN Bridge Card wiring is correct for proper operation. NOTE Signal Input 2 can still be used for building alarms; it is automatically rerouted to the CAN Bridge Card. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 43: Figure 19. Can Bridge Card Wiring

    On the bottom cover (and also the middle cover if 3-high), remove a knockout tab in the top edge of the cover for each cable: With wire cutters, cut either side of the tab and twist down to remove the tab (see Figure 20). Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 44: Figure 20. Removing Knockout Tabs

    Hang the top edge of the cover on the cabinet first, then lower the bottom edge and snap into place. Be sure the cables fit in the access holes in the covers. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 45: Stabilizing The Cabinet

    S S t t a a b b i i l l i i z z i i n n g g t t h h e e C C a a b b i i n n e e t t NOTE 1 For seismic installations, you MUST order and install an Eaton 9355 UPS seismic kit; do not use the following instructions.

  • Page 46: Extended Battery Module Installation

    Continue to one of the following sections: • See paragraph 4.6 Extended Battery Module Installation to install optional EBMs. • Chapter 5 UPS Operating Instructions to start up the UPS. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 47: Figure 23. Stabilizing Bracket With One Cabinet

    Parallel UPS System Installation Figure 23. Stabilizing Bracket with One Cabinet M4 Screws Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 48: Figure 24. Stabilizing Bracket With Two Cabinets

    Parallel UPS System Installation Figure 24. Stabilizing Bracket with Two Cabinets M4 Screws Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 49: Figure 25. Stabilizing Bracket With Three Cabinets

    If additional EBMs are installed, attach another ground strap between the first and second EBM as shown Figure 26. Repeat for each additional EBM. Plug the EBM cable into the UPS battery connector. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 50: Figure 26. Typical Ebm Installation (2-High Cabinets Shown)

    UPS. NOTE After UPS startup, ensure maximum battery runtime by configuring the UPS for the correct number of EBMs (see paragraph 5.3 Configuring the UPS for EBMs). Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 51: Figure 27. Front Ground Strap Installation (2-High Cabinets Shown)

    Parallel UPS System Installation Figure 27. Front Ground Strap Installation (2-High Cabinets Shown) Front Ground Strap Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 52 Parallel UPS System Installation Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 53: Figure 28. Eaton Ups Control Panel

    C C h h a a p p t t e e r r 5 5 U U P P S S O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s This chapter contains information on how to use the Eaton 9155 UPS, including front panel operation, UPS startup and shutdown, and configuring the UPS for Extended Battery Modules (EBMs).

  • Page 54: Display Functions

    As the default or after 15 minutes of inactivity, the LCD displays the selectable startup screen. The default is the Eaton logo and can be changed to the Mimic screen in the User Settings menu. The backlit LCD automatically dims after a long period of inactivity. Press any button to restore the screen.

  • Page 55: User Settings

    Set Modem Call Command None Set Modem Communication Password None Start Screen Eaton logo Eaton logo Mimic screen User Password Disabled Enabled/Disabled If Enabled is selected, the password is USER. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 56: Configuring The Ups For Ebms

    1 through 65535 seconds 120s Site Wiring Fault Notice Enabled/Disabled Enabled 0 through 32 Total: 0/32 Reset Custom Event Settings Enabled/Disabled Auto Output Configuration Enabled for initial startup Disabled after initial startup Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 57 Only qualified service personnel (such as a licensed electrician) should perform the UPS installation. Initial startup must be performed by an authorized Eaton Customer Service Engineer. Risk of electrical shock. Verify that UPS installation has been carried out correctly and the UPS ground has been connected.
  • Page 58 UPS + 1 EBM UPS + 2 EBMs UPS + 3 EBMs UPS + 4 EBMs All 3-High UPS and EBM Cabinets* Number of Strings UPS + 1 EBM UPS + 2 EBMs Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 59 Switch the UPS battery circuit breaker to the OFF position. The UPS is disconnected from the batteries and is on logic power only. Switch the UPS breaker on the parallel tie cabinet to the OFF position. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 60 Control menu option and press the button. • Press the button to select the Go to Bypass Mode option. indicators illuminate, indicating the UPS system is operating in Bypass mode. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 61 On the same UPS front panel, set the UPS to Normal mode: • Press the button to select the Go to Normal Mode option. • Each UPS should go to Normal mode.. Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...

  • Page 62: Ups Operating Instructions

    UPS Operating Instructions Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 63 C C h h a a p p t t e e r r 6 6 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g The Eaton 9155 UPS is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur.
  • Page 64 S S e e r r v v i i c c e e a a n n d d S S u u p p p p o o r r t t If you have any questions or problems with the UPS, call your Local Distributor or the Eaton Customer Support Center at one of the following telephone numbers.
  • Page 65 Please have the following information ready when you call for service: • Model number • Serial number • Firmware version number • Date of failure or problem • Symptoms of failure or problem • Customer return address and contact information Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 66 Troubleshooting Eaton 9155 Parallel UPS (8–15 kVA) User’s Guide 164201592—Rev E0...
  • Page 67 C C h h a a p p t t e e r r 7 7 W W a a r r r r a a n n t t y y For warranty information, please refer to the Resources link on our website, www.eaton.com/9155.
  • Page 68 164201592E0 164201592 E0...

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