Carrier RG2059 Series Operation And Service page 52

27. With the generator drive gear pressed against the coupling on the fly wheel adaptor plate, use the screw-
driver to slowly rotate the fly wheel. Use a flashlight to observe the generator drive gear as you rotate the fly
wheel. Once the generator drive gear starts to rotate with the fly wheel, it indicates that the teeth of the gen-
erator drive gear have matched up with the mating gear of the fly wheel adaptor plate.
28. Once the teeth of the generator drive gear teeth have lined up with the fly wheel adapter plate, push the
generator in to fully seat the drive gear into the mating gear on the fly wheel adaptor plate.
29. Close and secure the fly wheel inspection port.
30. With the generator drive gear seated into the fly wheel adaptor plate, the alignment bolts (2) can be
removed, and the generator mounting bolts (10) can be reinstalled, torque to 25 ft-lbs. Do not install the
bolts (2) that secure the channel assembly to the generator. Install several mounting bolts to secure the gen-
erator before removing the alignment bolts.
Although the drive gear and mating surface of the generator will generally keep the generator
coupled to the engine, even with all of the bolts removed, it is safest to start installation of the
top generator bolts first, just in case the generator shifts and falls.
31. With all of the generator mounting bolts secured, use the lift to raise the generator/engine in order to remove
the support blocks under the engine.
32. Lower the generator/engine so that the generator support plate holes line up with the shock mount holes.
Install the bolts/washers (2) and torque to 75 ft-lbs.
33. Replace the bolt/washer (1) that secures the ground wire to the generator.
34. Tighten the engine shock mount bolts to 90 ft-lbs.
35. Replace the bolt/washer (1) that secures the snubber shock mount to the frame, torque to 75 ft-lbs.
36. Cut the wire-tie that is supporting the receptacle box and re-secure the receptacle box to the unit frame
using bolts/washers (6). Make sure the receptacle wires are in a good position to splice with the generator
wires.
37. Place two pieces of heat shrink (1 large, 1 small) over each receptacle box wire.
38. Connect and butt splice the receptacle box wires with the new generator wires.
39. For each of the wires, shrink the small heat shrink first, and then the large heat shrink to ensure a water tight
seal.
40. Replace the channel assembly bolts/washers on to the top of the generator (2) and at the front of the gener-
ator (2). The channel assembly bolts at the front of the generator are also generator mounting bolts, torque
to 25 ft-lbs.
41. Re-install the top plate of the batter charger.
42. Replace the battery charger cables and secure the battery charger to the channel assembly using the 1/4"
bolts/washers (4). Refer to
Observe proper polarity when installing the battery or connecting a battery charger, the nega-
tive battery terminal must be grounded. Reverse polarity may damage the charging system.
When charging the battery in unit, isolate the battery by disconnecting the negative battery ter-
minal first, then the positive. Once the battery has been charged, connect the positive battery
terminal first, then the negative.
T-361
NOTE
This step is only applicable for PIDs RG2059 and higher.
Figure 5.12, Figure 5.13
CAUTION
!
5–12