Carrier ASPAS1CCA012 Parts, Adjustment And Maintenance Manual
  1. Manuals
  2. Brands
  3. Carrier Manuals
  4. Inverter
  5. ASPAS1CCA012
  6. Parts, adjustment and maintenance manual

Carrier ASPAS1CCA012 Parts, Adjustment And Maintenance Manual

Air-cooled, prepackaged automatic standby generators
Hide thumbs Also See for ASPAS1CCA012:
Table of Contents

Advertisement

Quick Links

See also: Owner's Manual
C
US
LISTED
Not intended for use as Primary Power in place of utility
!
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!!
Parts, Adjustment and

Maintenance Manual

or in life-support applications.
DANGER
Air-cooled, Prepackaged
Automatic Standby Generators
Models:
ASPAS1CCA007 (6 kW NG, 7 kW LP)
ASPAS1CCA012 (12 kW NG, 12 kW LP)
ASPAS1CCA015 (13 kW NG, 15 kW LP)
GENERAC
POWER SYSTEMS, INC.
R
R
!

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ASPAS1CCA012 and is the answer not in the manual?

Questions and answers

Related Manuals for Carrier ASPAS1CCA012

Summary of Contents for Carrier ASPAS1CCA012

  • Page 1: Maintenance Manual

    DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!! Maintenance Manual Automatic Standby Generators Models: ASPAS1CCA007 (6 kW NG, 7 kW LP) ASPAS1CCA012 (12 kW NG, 12 kW LP) ASPAS1CCA015 (13 kW NG, 15 kW LP) DANGER Air-cooled, Prepackaged GENERAC POWER SYSTEMS, INC.
  • Page 2 Proper maintenance and care of the generator ensures a minimum number of problems and keep operating expenses at a minimum. See a Carrier Dealer for service aids and accessories. When the generator requires servicing or repairs, contact a Carrier Dealer for assistance. Service technicians are factory-trained and are capable of handling all service needs.

  • Page 3: Table Of Contents

    Voltage Regulator Adjustment ...8 1.10 Adjusting GH-410/GT-990 Valve Clearance...8 1.11 The Battery ...8 Table of Contents Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Section 2 – Troubleshooting ...10 Troubleshooting Guide ...10 Section 3 – Maintenance ...11 Service Schedule ...11 Section 4 –...
  • Page 4 Exercise care near running generators. Carrier • For safety reasons, Carrier recommends that this equipment be installed, serviced and repaired by a Carrier Dealer. • The engine exhaust fumes contain carbon monoxide gas, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death.

  • Page 5: Standards Index

    FARM available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085. 9. NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE, available same as Item 1. FIRE HAZARDS EXPLOSION HAZARDS HANDLING STANDBY ELECTRICAL Carrier LIQUEFIED SYSTEMS,...

  • Page 6: Section 1 – Post Installation Start-Up And Adjustments

    Section 1 — Post Installation Start-up and Adjustments Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators BEFORE INITIAL START-UP Before starting, complete the following: 1. Set the generator’s main circuit breaker to its OFF (or open) position. 2. Set the generator's AUTO/OFF/MANUAL switch to the OFF position.

  • Page 7: Generator Tests Under Load

    15. Set the AUTO/OFF/MANUAL switch to OFF. The engine should shut down. Section 1 — Post Installation Start-up and Adjustments Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators To check the system for proper automatic operation, proceed as follows: 1.

  • Page 8: Reconfiguring The Fuel System

    Section 1 — Post Installation Start-up and Adjustments Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 3. Turn on appliances, lights, pumps, etc., that are on the emergency circuits in an attempt to fully load the generator. Be cautious not to overload the generator.

  • Page 9: Kw And 15Kw, V-Twin Engines

    FROM THE REGULATOR HOUSING. THIS WILL VOID THE WARRANTY. Section 1 — Post Installation Start-up and Adjustments Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 14. It may be necessary to make minor adjustments to the preset adjustment screw settings to achieve maximum power, particularly at higher altitudes.

  • Page 10: Kw And 15Kw Units

    Section 1 — Post Installation Start-up and Adjustments Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 6. When frequency is correct at no load, check the AC voltage reading. If voltage is incorrect, the voltage regulator may require adjustment.
  • Page 11 • Re-attach the spark plug wire to the spark plug. • On GT-990, Repeat the process for the other cylinder. Section 1 — Post Installation Start-up and Adjustments Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators NOTES: Rocker...

  • Page 12: Section 2 – Troubleshooting

    Section 2 — Troubleshooting Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators TROUBLESHOOTING GUIDE PROBLEM The engine will not crank. The engine cranks but will not start. The engine starts hard and runs rough. The Auto/Off/Manual switch is set to OFF, but the engine continues to run.

  • Page 13: Section 3 – Maintenance

    ENGINE AND MOUNTING Air cleaner Spark plug(s) GENERAL CONDITION Vibration, Noise, Leakage, Temperature* COMPLETE TUNE-UP* Section 3 — Maintenance Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators PROCEDURE Inspect Change TO BE COMPLETED BY A CARRIER DEALER FREQUENCY Clean...

  • Page 14: Engine Wiring

    Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — Single Cylinder — Drawing No. 0E9014 ENGINE WIRING ENGINE WIRING DIAGRAM KEY DIAGRAM KEY - BRUSH ASSEMBLY - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY...
  • Page 15 REGULATOR REGULATOR 12VDC ACCESSORY SOCKET 12VDC ACCESSORY SOCKET Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — Single Cylinder — Drawing No. 0E9014 CONTROL PANEL BOX CONTROL PANEL BOX 225A 225A...
  • Page 16 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Schematic — Single Cylinder — Drawing No. 0E9015 ELECTRONIC ELECTRONIC C2-10 C2-10 VOLTAGE VOLTAGE REGULATOR REGULATOR C2-8 C2-8 DPE WINDING DPE WINDING (STATOR) (STATOR)
  • Page 17 12VDC ACCESSORY 12VDC ACCESSORY SOCKET SOCKET C1-1 C1-1 C1-6 C1-6 C1-5 C1-5 Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Schematic — Single Cylinder — Drawing No. 0E9015 C2-6 C2-6 C2-5 C2-5 15 15 C1-2 C1-2 BLACK...
  • Page 18 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — V-Twin — Drawing No. 0E9016 DIAGRAM KEY DIAGRAM KEY - BRUSH ASSEMBLY - BRUSH ASSEMBLY BCR - BATTERY CHARGE RELAY BCR - BATTERY CHARGE RELAY...
  • Page 19 225B 225B VOLTAGE VOLTAGE REGULATOR REGULATOR 12VDC ACCESSORY SOCKET 12VDC ACCESSORY SOCKET Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — V-Twin — Drawing No. 0E9016 CONTROL PANEL BOX CONTROL PANEL BOX 225A 225A AUTO AUTO...
  • Page 20 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Schematic — V-Twin — Drawing No. 0E9017 C2-11 C2-11 FIELD FIELD ELECTRONIC ELECTRONIC C2-10 C2-10 VOLTAGE VOLTAGE REGULATOR REGULATOR C2-8 C2-8 DPE WINDING DPE WINDING...
  • Page 21 225A 56VA 56VA 224A 224A 12VDC ACCESSORY SOCKET 12VDC ACCESSORY SOCKET C1-5 C1-5 Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Schematic — V-Twin — Drawing No. 0E9017 C2-6 C2-6 C2-5 C2-5 194 23 C2-1 C2-1 C1-1...
  • Page 22 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — 8 Circuit Load Center — Drawing No. 0E7687A 20 Carrier...
  • Page 23 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — 8 Circuit Load Center — Drawing No. 0E7687A Carrier 21...
  • Page 24 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — 10 and 12 Circuit Load Center — Drawing No. 0E7687 22 Carrier...
  • Page 25 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram — 10 and 12 Circuit Load Center — Drawing No. 0E7687 Carrier 23...
  • Page 26 Section 4 - Electrical Data Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Electical Schematic — 8 Circuit Load Center — Drawing No. 0E7815A 4 4 3 3 B B E2 LEGEND LEGEND ATS-AUTOMATIC TRANSFER SWITCH ATS-AUTOMATIC TRANSFER SWITCH C1-UTILITY COIL &...
  • Page 27 F1,F2-5A, 600V FUSE LC-CIRCUIT BREAKER (LOADS) LC-CIRCUIT BREAKER (LOADS) TR-TRANSFER RELAY TR-TRANSFER RELAY TS-TERMINAL STRIP TS-TERMINAL STRIP XA,XB-LIMIT SWITCHES XA,XB-LIMIT SWITCHES Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators NEUTRAL NEUTRAL CONNECTION CONNECTION INSIDE SWITCH INSIDE SWITCH BRN/WHT BRN/WHT...
  • Page 28 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Enclosure — Drawing No. 0E9161-D PRE PACKAGED UNITS ONLY 26 Carrier 49 49 30 17...
  • Page 29 WASHER NYLON .250" 022097 WASHER LOCK M6-1/4" 0F0710 RIVET POP 0.125" X 0.337" Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Enclosure — Drawing No. 0E9161-D ITEM PART NO. 047411 047411...
  • Page 30 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Control Panel — Drawing No. 0E9162-H 8,32 28 Carrier...
  • Page 31 HARNESS, CONTROL PANEL (NOT SHOWN) 0E8957 HARNESS, CONTROL PANEL WIRE (NOT SHOWN) (7KW) Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Control Panel — Drawing No. 0E9162-H ITEM PART NO. 074908 082025...
  • Page 32 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 7kW, 8 Circuit Load Center Assembly — Drawing No. 0E7975-B 30 Carrier...
  • Page 33 0E7888A 0D3320 0E6193 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 7kW, 8 Circuit Load Center Assembly — Drawing No. 0E7975-B DESCRIPTION BOX GTS LOAD CENTER COVER, 8 POSITION GTS LOAD CENTER...
  • Page 34 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 12 kW (10 Circuit) and 15 kW (12 Circuit) Load Center Assembly — Drawing No. 0E7973-E 32 Carrier...
  • Page 35 0D3926 075475 0A7215 0E6193 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators DESCRIPTION BOX GTS LOAD CENTER COVER, 12 POSITION GTS LOAD CENTER COVER, 10 POSITION GTS LOAD CENTER TRANSFER SWITCH HOME STANDBY 100A 2P 250V...
  • Page 36 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GN410 Engine — Drawing No. 0F4716 Page 1 34 Carrier...
  • Page 37 0A7627 043790A 088590 078699B Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GN410 Engine — Drawing No. 0F4716 Page 1 DESCRIPTION ASSEMBLY, CONNECTING ROD PIN, PISTON D20 SET, PISTON RING 90MM...
  • Page 38 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GN410 Engine — Drawing No. 0F4716 Page 2 36 Carrier...
  • Page 39 0F3855 042907 0D3751 0F3921 0C8493 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GN410 Engine — Drawing No. 0F4716 Page 2 DESCRIPTION SCREW, TAPTITE M6-1.0X8 YELLOW CHROME HOUSING, BLOWER TUBE, DIPSTICK...
  • Page 40 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GT-990 Engine - Drawing No. F4715 Page 1 38 Carrier...
  • Page 41 E-RING, GOVERNOR ARM 0C2988 THRUST WASHER, GOVERNOR 0C2992 BUSHING, GOVERNOR LOWER Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GT-990 Engine - Drawing No. F4715 Page 1 ITEM PART NO. 0C3971C 0C5305...
  • Page 42 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GT-990/760 Engine - Drawing No. F4715 Page 2 40 Carrier 97 98 87, 123...
  • Page 43 WASHER, 25mm I.D. 0C3034 NUT,HEX M24 0C8549A SNORKEL, AIR INTAKE Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators GT-990/760 Engine - Drawing No. F4715 Page 2 ITEM PART NO. 0F1169A 0D1131...
  • Page 44 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 7 kW Generator - Drawing No. 0D3504-D 42 Carrier...
  • Page 45 0C5136A 074906 022473 0D4662 0C8290 066849 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 7 kW Generator - Drawing No. 0D3504-D DESCRIPTION ADAPTER, ENGINE STATOR ROTOR CARRIER, REAR BEARING FAN, 8" CURVED BLADE...
  • Page 46 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 12 kW and 15 kW Generator - Drawing No. 0D3417-J 44 Carrier...
  • Page 47 048031C 030340 1.33 FT 066849 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 12 kW and 15 kW Generator - Drawing No. 0D3417-J DESCRIPTION ADAPTER, ENGINE STATOR 12KW STATOR 13KW / 15KW...
  • Page 48 Section 5 - Exploded Views and Parts Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Gas Regulator - Drawing No. 0D8720-E ITEM PART NO. QTY. DESCRIPTION 0D5694 CASTING, TWIN REGULATOR HOUSING 0F3154 SOLENOID COIL, 12VDC 0C4647 GASKET , SOLENOID...

  • Page 49: Section 6 – Unit Dimensions

    Section 6 - Unit Dimensions Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Installation Drawing No. 0D3739-B 120/240v TYPE TYPE 120/240v TYPE 120/240v TYPE 120/240v TYPE 120/240v 120/240v TYPE CBHOM-F CBHOM-F CBHOM-F CBHOM-F CBHOM-F CBHOM-F CBHOM-F CBHOM-F CBHOM-F...

  • Page 50: Section 7 – Notes

    Section 7 - Notes Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators 48 Carrier...
  • Page 51 Section 7 - Notes Carrier Air-cooled 7 kW, 12 kW and 15 kW Generators Carrier 49...
  • Page 52 PART NO. 0F4709 REV.A (01/12/05) CATALOG NO. 02AS-PA0 FORM ASPAS07-1PD PRINTED IN U.S.A.

This manual is also suitable for:

Aspas1cca015Aspas1cca007

Table of Contents

Save PDF