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Carrier RG2100 Series Generator Set Manuals
Manuals and User Guides for Carrier RG2100 Series Generator Set. We have
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Carrier RG2100 Series Generator Set manual available for free PDF download: Operation And Service
Carrier RG2100 Series Operation And Service (72 pages)
Generator Set Units
Brand:
Carrier
| Category:
Inverter
| Size: 6.37 MB
Table of Contents
Table of Contents
5
Paragraph Number
9
Safety Summary
9
General Safety Notices
9
First Aid
9
Operating Precautions
9
Maintenance Precautions
9
Unit Hazard Label Identification
9
Specific Hazard Statements
10
Table Number
13
Description
13
Configuration Identification
13
Introduction
13
Table 2-1 Model Chart
13
Figure 2.1 Generator Set
14
Figure 2.2 Generator Set - Top Cover Removed
14
Figure Number
14
Engine
15
Electronic Governor Module
15
Engine Air System
15
Fuel System
15
Figure 2.3 Electronic Governor Module
15
Figure 2.4 Fuel System Diagram
15
Lube Oil Filter Arrangement
16
Alternating Current Generator
16
Battery Charging System
16
Engine Screw Threads
16
Operating Controls & Instruments
16
Introduction
16
Control Panel and Related Components
16
Figure 2.5 Lube Oil
16
Figure 2.6 Control Box Standard
18
Figure 2.7 Control Box and Panel with Auto Restart
19
Table 2-2 Auto Restart Preset Values
20
Table 2-3 Auto Restart Sequencing
20
Voltage Controller
16
Safety Devices
22
Table 2-4 Safety Devices
22
2.10 Unit Specifications
23
2.11 Engine Data
23
Table 2-5 Unit Specifications
23
Table 2-6 Engine Data
23
Operation
27
Generator Set Install and Remove - Pin Type with Locking Bracket
27
Installation
27
Figure 3.1 Generator Set Mounting - Pin Type with Locking Bracket
27
Removal
28
Generator Set Install and Remove - Clamp Type with Locking Bracket
28
Figure 3.2 Generator Set Mounting - Clamp Type with Locking Bracket
28
Installation
29
Removal
29
Starting and Stopping Instructions
29
Pre-Start Inspection
29
Starting Instructions
30
Table 3-1 Cold Engine Preheat Times
30
Post-Start Inspection
31
Stopping Instructions
31
Sequence of Operation
31
Troubleshooting
33
Table 4-1 Engine will Not Start
33
Engine Starts then Stops
34
Engine will Not Shut off
34
Table 4-2 Engine Starts then Stops
34
Table 4-3 Engine will Not Shut off
34
Malfunction in the Engine Starting Circuit
35
Table 4-4 Starter Motor Malfunction
35
Table 4-5 Malfunction in the Engine Starting Circuit
35
Miscellaneous Engine Troubleshooting
36
Battery Charger (Solid State)
36
Table 4-6 Miscellaneous Engine Troubleshooting
36
Table 4-7 Battery Charger (Solid State)
36
Alternating Current Generator
37
Table 4-8 Alternating Current Generator
37
Auto Re-Start Option
38
Table 4-9 Auto Re-Start Option
38
Electronic Governor Module
39
Voltage Controller
39
Table 4-10 Electronic Governor Modules
39
Table 4-11 Voltage Controller
39
Service and Preventative Maintenance
41
Introduction
41
Preventative Maintenance Schedule
41
Battery Service
41
Figure 5.1 Battery Cable Routing - Top View
41
Figure 5.2 Battery Cable Routing - Side View
41
Battery Charger Service
42
Figure 5.3 Battery Cable / Harness Clamp (Pids Prior to RG2059)
42
Engine Service and Components
43
Bleeding the Fuel System
43
Servicing Fuel Pump Internal Filter
43
Figure 5.4 Battery Harness (Pids Prior to RG2059)
43
Fuel Filter
44
In-Line Fuel Strainer (Option)
44
Cooling System
44
Figure 5.5 Mechanical Fuel Pump
44
Lube Oil Filter
45
Servicing Low Oil Pressure Switch
45
Engine Speed
45
Replacing the Engine Speed Sensor
45
Servicing Poly V-Belt
45
Engine Air Cleaner
46
Figure 5.6 Air Cleaner, Dry Element
46
Engine Crankcase Breather
47
Figure 5.7 Air Cleaner, Oil Bath
47
Intake Heater Test
48
Intake Heater Service
48
Figure 5.8 Engine Crankcase Breather
48
Figure 5.9 Intake Heater
48
Intake Heater Switch
49
Servicing the Alternating Current Generator
49
Generator Removal and Installation
49
Figure 5.10 Drive Gear
50
Figure 5.11 Generator Unit
51
General Generator Set Maintenance
53
Maintenance of Painted Surfaces
53
Checking and Replacing Shockmounts
53
Figure 5.12 Battery Charger (Pids Prior to RG2059)
53
Figure 5.13 Battery Charger (Pids RG2059 and Up)
53
Figure 5.14 Snubber Hardware
54
Unidrive Torque Requirements
55
Figure 5.15 Engine Shockmounts
55
Figure 5.16 Generator Shockmounts
56
Figure 5.17 Unidrive Torque Requirements
57
Table 5-1 Preventative Maintenance Actions and Schedule
58
Schematics
61
Figure 6.1 Schematic Legend (Pids Prior to RG2059)
61
Figure 6.2 Schematic 12VDC Control Circuit (Pids Prior to RG2059)
62
Schematics Page 2
62
Schematics Page 2
63
Schematics
63
Figure 6.3 Schematic 460 Volt Alternating Current Generator (Pids Prior to RG2059)
63
Schematics Page 3
63
Figure 6.4 Schematic Legend (Pids RG2059 and Up)
64
Schematics Page 4
64
Schematics Page 4
65
Schematics
65
Figure 6.5 Schematic 12VDC Control Circuit (Pids RG2059 and Up)
65
Schematics Page 5
65
Schematics
66
Figure 6.6 Schematic High Voltage Circuitry - 7 Wire Generator (PID RG2059)
66
Schematics Page 6
66
Schematics
67
Figure 6.7 Schematic High Voltage Circuitry - 8 Wire Generator (Pids RG2060 and Up)
67
Schematics Page 7
67
Index
69
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