VIFB11 - 02 1. User instructions USER INSTRUCTIONS General safety instructions Designated use The valve terminal type 02 described in this manual is designated exclusively for use as follows: • for controlling pneumatic and electrical actuators (valves and output modules) •...
VIFB11 - 02 1. User instructions Target group This manual is directed exclusively at techni- cians who are trained in control and automat- ion technology and who have experience in installing, commissioning, programming and diagnosing programmable logic controllers (PLC) and field bus systems. 9902d...
VIFB11 - 02 1. User instructions Important user instructions Danger categories This manual contains instructions on the possible dangers which can occur when the valve terminals types 02 are used. A distinction is made between the following instructions: WARNING This means that injury to human beings as well as material damage can occur if these in- structions are not observed.
VIFB11 - 02 1. User instructions Pictograms Pictograms and symbols supplement the danger instructions and draw attention to the consequences of dangers. The following picto- grams are used: Uncontrolled movements of loose tubing. Uncontrolled movement of the connected actu- ators. High electric voltage or undefined switching states of the electronic components which affect the connected circuits.
VIFB11 - 02 1. User instructions Instructions on this manual This manual contains specific information on the installation, commissioning and disgnosis of the programmable valve terminals types 02. Product Design Field bus Valve size Number of connection valve locations Valve terminal 4 or type 02 PROFIBUS-DP...
As from this software status the configuration of the valve terminal is supported by two EDS files. This manual describes commissioning with the DeviceNet manager V3.005. Service If you have any technical problems, please consult your local Festo Service. 9902d...
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VIFB11 - 02 2. System structure 2. SYSTEM STRUCTURE 9902d...
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VIFB11 - 02 2. System structure Contents SYSTEM STRUCTURE....2-3 Valve terminal ......2-3 Valve sensor terminal .
VIFB11 - 02 2. System structure SYSTEM STRUCTURE Valve terminal Festo offers a solution to automation problems at the machine level in the form of the valve terminal. Solenoid valves, double solenoid valves etc. are already fitted onto a sub-base and have already been tested.
Valve sensor terminal Complex automation tasks require the use of sensors for which Festo offers the valve sensor terminal. Solenoid valves, double sole- noid valves etc. are fitted onto a sub-base and Valve sensor terminal...
Controller (PLC) Field bus module/ Field bus manufacturer interface Allen-Bradley PLC 5/xx 1771-SDN DeviceNet SLC 500 1747-SDN PC/IPC 1170-KFD Festo SF60 1747-SDN compatible DeviceNet Philips P8 Compact line DLC 100/200 DIOS Selectron PMC 40 CPU 42 CPU 751/752 SELECAN PC / IPC...
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VIFB11 - 02 2. System structure Industrial PC/ controller Field bus DeviceNet DIOS SELECAN Valve terminal type 02 Valve sensor terminal type 02 Further field bus slaves Fig. 2/4: System summary and possible variants of the valve terminals 9902d...
VIFB11 - 02 2. System structure Explanation of the system structure The module controls the complete exchange of information between the field bus slaves (decentral I/O modules), e.g. the valve termi- nal/valve sensor terminals and the processor modules in the controller. The field bus slaves are connected via the interface on the module.
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VIFB11 - 02 2. System structure The field bus creates data communication between the controller and the field bus slaves (e.g. valve terminal/valve sensor terminal) dis- tributed throughout the system. Data trans- mission is made in accordance with standard ISO 11898. Baud rates up to 1000 kBaud can be set.
VIFB11 - 02 3. Technical description TECHNICAL DESCRIPTION Structure Valve terminal The valve terminal consists of the following components: PO W ER MO D /NET STA TUS B US ER RO R P OW E R Figure Components Field bus node Valve terminal basic unit consisting of: Valve coupling unit (upper part) Sub-base (lower part)
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VIFB11 - 02 3. Technical description The following operation and display elements are to be found on the valve terminal: P O W E R M O D /N E T S TA TU S B U S E R R O R P O W E R 1 Valve terminal inscription field 2 Green LED (MOD/NET;...
VIFB11 - 02 3. Technical description Valve sensor terminal The valve sensor terminal consists of the following components: P O W E R M OD/NET S TA TU S B U S E RR OR P OW E R Figure Components Field bus node Valve sensor terminal basic unit consisting of:...
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VIFB11 - 02 3. Technical description The following operation and display elements are to be found on the valve sensor terminal: P O W E R M O D /NE T S TA T U S B U S ER R O R P O W E R 1 Connections for additional ouputs 2 Common fuse for inputs...
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VIFB11 - 02 3. Technical description The composition of the type plate is shown in Fig. 3/5 using the valve sensor terminal as an example. The type plate is situated below the field bus node and contains the following specifications: Type designation of basic unit ⁄...
VIFB11 - 02 3. Technical description Function The valve terminal or valve sensor terminal as a system with decentral outputs or inputs/out- puts should be placed in the immediate vicinity of the processing unit. Connection to the con- troller is made via the field bus which operates on the master-slave principle.
VIFB11 - 02 3. Technical description Notes on function summary The field bus node controls the following functions: • connection of the valve terminal/valve sen- sor terminal to the field bus module of the control system and to further field bus slaves via the field bus interface.
Protection class IP 65 (as per DIN 40050) Temperature during operation C . . . +50 C . . . +60 storage/transport See Festo Pneumatic Chemical resistance Catalogue Chapter 2.6, reference part (resistance table) ⁄ Dimensions (LxWxH) Values for " design...
VIFB11 - 02 3. Technical description Electronic components Operating voltage Electronics and inputs (Pin 1 – operating voltage connection) Rated value DC 24 V (protected against incorrect polarity) ± 25 % Tolerance (DC18 V . . . 30 V) ± 4Vpp Residual ripple Current consumption (at 24 V)
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VIFB11 - 02 3. Technical description Electromagnetic compatibility • Interference emitted Tested as per DIN EN 61000-6-4 (industry) • Immunity against Tested as per DIN EN interference 61000-6-2 (industry) Protection against electric shock (protection against direct By means of PELV power and indirect contact as units (protected extra low per EN 60204-1/IEC 204)
VIFB11 - 02 3. Technical description Field bus Design ISO 11898 Transmission type serial asynchronous, half-duplex • Allen-Bradley Protocol DeviceNet • Philips DIOS • Selectron SELECAN Baud rate depends on protocol Cable length up to 1000 m (depending on baud rate and cable) Cable type (depending on cable...
VIFB11 – 02 3. Technical description Technical specifications valves Designation Size Switching symbol Construction Pilot air Manual override Lubrication Fastening with 2 slotted Type Form Basic Option head screws setting (as (conversion at factory) necessary) MVH-5-1/4 B-VI 1/4" M4x55 without Poppet valve Single spindle with Service life...
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VIFB11 – 02 3. Technical description Size Pressure Flow Times Operating Pilot pressure Size of connection Nominal Rated flow Valve switching Reaction pressure with size Switch position times time calculation 1 → 2 or 1 → 4 2 → 3 or 4 →...
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VIFB11 – 02 3. Technical description please unfold for page 3-17 please unfold for page 3-17 3-18 9902d...
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VIFB11 - 02 4. Installation FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL Before fitting the valve terminal/valve sensor terminal, please see that there is sufficient space to the left and/or right of the sub-base for fitting the tubing and, if necessary, the silencers.
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VIFB11 - 02 4. Installation Proceed as follows: 1. Drill 4 holes in the mounting surface. The distance between the holes depends on the ⁄ type of terminal used (values for " design are given in round brackets). 6.8 mm Valve terminal/ Distance between holes [mm] valve sensor terminal...
VIFB11 - 02 4. Installation INSTALLING THE PNEUMATIC COMPONENTS WARNING Before installation or maintenance work is carried out, the following must be switched off: • the operating voltage for electronic components and/or inputs • the operating voltage for outputs • the compressed air supply Laying the tubing PLEASE NOTE A suitable seal should be placed under each...
VIFB11 - 02 4. Installation Preparing the sub-base Connections for common lines are provided on both sides of the sub-base. The common lines can therefore be fitted on the left or the right, depending on individual requirements. To in- crease the air flow, we recommend that the lines for compressed air supply and ventilation be connected on both sides in the following cases:...
VIFB11 - 02 4. Installation Connecting the sub-base The screw connectors or silencers should be fitted with the appropriate seals as indicated in the table below. The hoses should then be fitted into place. Pilot exhaust Pilot exhaust 5 or 3 Exhaust 3 or 5 Exhaust...
VIFB11 - 02 4. Installation Connecting the valves PLEASE NOTE The non-reserved or free valve locations should be protected with a cover plate. If one of the fitted valves is not used, connec- tions 2 and 4 as well as 14 and, if necessary, 12 must be covered with blind plugs.
VIFB11 - 02 4. Installation Double solenoid valve (5/2-way) and Solenoid mid-position valve (5/3-way) Auxiliary pilot air – Only "S valve" – Work air Auxiliary pilot air – Only "S valve" – Line Connection Size of Connection code connection (ISO 5599) (ISO 228) ⁄...
VIFB11 - 02 4. Installation Checking the valve functions Manual override The manual override (see Fig. 4/7) is used principally when the pneumatic system is commissioned, as a means of checking the function and effectiveness of the valve or the valve-cylinder combination.
VIFB11 - 02 4. Installation Designs of manual override The manual override has been designed to be used as follows: Manual override design Method of operation Manual operation with After operation the automatic reset. manual override is reset Basic setting as at factory by spring force Manual override with stop.
VIFB11 - 02 4. Installation Testing 1. Switch on the compressed air supply. 2. Check the function and effectiveness of each individual valve as follows. If the valve does not function correctly see Fig. 4/11. • Manual override with automatic reset Operating the manual override Reaction of valve or of processor...
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VIFB11 - 02 4. Installation • Manual override with stop Operating the manual override Reaction of valve or of processor The valve or processor • switches Insert screwdriver in groove of plunger. Press plunger as far as it will go and turn it to the right.
VIFB11 - 02 4. Installation Incorrect functioning When the compressed air supply is switched on or during the subsequent test of the valves, the following is known about the operating status of the pneumatic system: Operating status Valve position Error treatment of pneumatic system after switching off compressed air supply...
VIFB11 - 02 4. Installation Converting the manual override The manual override should be converted as follows: 1. Switch off the compressed air supply and the operating voltage. 2. Remove the valve from the connection block. Pilot valve Loosen cheese Base valve head screws Fig.
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VIFB11 - 02 4. Installation 4. Hold the pilot valve by the cover and bottom. Pull down the black cover over the manual override. Please see that the aluminium plate underneath is not damaged. 5. Remove the aluminium plate. The plunger of the manual override should now be visible.
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VIFB11 - 02 4. Installation 7. Place the pilot valve with screws onto the base valve so that the manual override points to the front. Tighten the screws. 8. Place the valve onto the connection block and fasten with slotted head screws. 4-20 9902d...
VIFB11 - 02 4. Installation INSTALLING THE ELECTRONIC COMPONENTS WARNING Before installation or maintenance work is carried out the following must be switched off: the operating voltage for electronic components and/or inputs the operating voltage for outputs the compressed air supply The necessary pre-settings and the connec- tions to the electronic components are de- scribed in this chapter.
VIFB11 - 02 4. Installation Opening and closing the field bus node WARNING Before the field bus node is opened, the oper- ating voltage of the following must be switched off: • electronic components and/or inputs • outputs The following connection and display elements are to be found on the cover of the field bus node: Green LED...
VIFB11 - 02 4. Installation Configuring the valve terminal/valve sensor terminal There are two printed circuit boards in the field bus node. Board 1 contains two LEDs and a plug for the field bus cable; board 2 contains two LEDs and switches for setting the configu- ration.
VIFB11 - 02 4. Installation Address selector switch You can set the station number of the valve terminal with the two address selector switches on board 3. The switches are numbered from 0 ... 9. The arrow on the address selector switches indicates the tens or units figures of the station number set.
VIFB11 - 02 4. Installation Possible station numbers Address designation Station numbers Allen-Bradley DeviceNet Node 0; ...; 63 Philips DIOS Node no./network 1; ...; 29 module Selectron SELECAN Node module 1; ...; 29 Fig. 4/17: Station numbers Proceed as follows: 1.
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VIFB11 - 02 4. Installation Besides the address selector switch there is also a DIL switch in the node. The following functions can be set on this DIL switch: • the field bus baud rate • the field bus protocol. •...
VIFB11 - 02 4. Installation Setting the field bus baud rate PLEASE NOTE Set the field bus baud rate of the valve termi- nal so that it corresponds to that set on the field bus module/interface of the master. Please note that the same DIL switch setting (1,2) results in different baud rates for the different protocols.
VIFB11 - 02 4. Installation Setting the field bus protocol The setting depends on the control system used. Manufacturer Allen-Bradley Philips/ reserved Selectron Protocol DeviceNet DIOS/Selecan reserved DIL switch Compatible Current settings with version version V2.0 V1.3/1.4 1) Further information on the software versions in respect of the DeviceNet protocol can be found on the following two pages.
VIFB11 - 02 4. Installation Setting the compatibility (DeviceNet configuration) Since February 1999, field bus nodes of type FB11 have been delivered with an updated and improved software version for the DeviceNet. This new software version offers simpler configuration and commissioning of a valve terminal on the DeviceNet.
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VIFB11 - 02 4. Installation If you wish to use the valve terminal with the new software version (status as when supplied): • configure the new valve terminal in your DeviceNet in accordance with Chapter 5. Commissioning Allen-Bradley DeviceNet. DeviceNet Compatibility with earlier Current software configuration...
VIFB11 - 02 4. Installation Selecting the field bus cable A twisted, screened 4-core cable should be used as the field bus cable. PLEASE NOTE You must refer to the PLC manual for your controller to see which type of cable you should use.
VIFB11 - 02 4. Installation Connecting the valve terminal/valve sensor terminal CAUTION The position of the pins is different depending on whether they are in the form of plugs or sockets. • The connections of the input and output modules are in the form of sockets. •...
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VIFB11 - 02 4. Installation 2. Open the strain relief on the rear part of the housing. Pass the cable through as shown in the diagram below. Cable outer diameter PG7: 4.0 ... 6.0 mm PG9: 6.0 ... 8.0 mm PG13.5: 10.0 ...
VIFB11 - 02 4. Installation 24V operating voltage connection WARNING • Use only PELV circuits as per IEC/DIN EN 60204-1 (Protective Extra-Low Voltage, PELV) for the electrical supply. Consider also the general requirements for PELV circuits in accordance with IEC/DIN EN 60204-1.
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VIFB11 - 02 4. Installation Operation voltage connection Earth connection Fig. 4/23: Position of operating voltage connection The following components of the valve termi- nal/valve sensor terminal are supplied separ- ately with the DC +24V operating voltage via this connection: •...
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VIFB11 - 02 4. Installation PLEASE NOTE The electronic components and inputs have a greater tolerance range of the 24V operating voltage than the outputs. Under certain cir- cumstances, this can cause the electronic components to indicate the switching status of the outputs, although the latter are not in the switched position (operating voltage of the out- puts outside the tolerance range).
VIFB11 - 02 4. Installation Applying the 24 V operating voltage Please observe the polarity when the opera- ting voltage is applied. The following diagram shows the pin assign- ment of the operating voltage connection. A suitable 24V supply should be connected via the mains connection socket (see Chapter 3, Technical specifications).
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VIFB11 - 02 4. Installation Current consumption of electronic components (field bus node) and inputs (pin 1, 24 V ± 25 %) VIFB-/IIFB-02-1/x-4 VIFB-/IIFB-02-1/x-6 VIFB-/IIFB-02-1/x-8 VIFB-/IIFB-02-1/x-10 0.200 A VIFB-/IIFB-02-1/x-12 VIFB-/IIFB-02-1/x-14 Number of sensor inputs ∑ assigned simultaneously: _____x0.010 A ∑ Sensor supply: _____x_____ A (see manufacturer specifications)
VIFB11 - 02 4. Installation Field bus interface There is a field bus plug on the node for connecting the valve terminal to the field bus. The two bus cables, the voltage supply cables (+24V and 0V) for the bus interface and the cable screening are all connected to this plug.
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VIFB11 - 02 4. Installation Voltage supply for Field bus bus interface Screening Branch line P O W ER M O D /NE T S TA TU S B U S E R R O R P O W E R T-adapter P O W ER M O D /NE T...
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PLEASE NOTE Bus slaves of different manufacturers have dif- ferent tolerances in respect of the interface supply. Take this into consideration when planning the bus length. The following applies to FESTO valve terminals: = 25V = 11.5V 4-43 0503f...
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VIFB11 - 02 4. Installation CAUTION • Please observe the correct polarity when connecting the field bus interface. • Connect the screening. The diagram below shows the pin assignment of the field bus interface. Connect the field bus cables to the terminals of the bus cable socket. Please observe also the connection instruc- tions in the other diagrams as well as the instructions in the PLC manual for your...
VIFB11 - 02 4. Installation Connection instructions for Philips DIOS PLEASE NOTE You must check the connection assignment of the module in the PLC manual for your con- troller. Connect the field bus cable of your control system to the field bus interface of the valve terminal as follows: PLC plug/pin assignment Valve terminal...
VIFB11 - 02 4. Installation Connection instr. for Selectron SELECAN PLEASE NOTE You must check the connection assignment of the module in the PLC manual for your con- troller. Connect the field bus cable of your control sys- tem to the field bus interface of the valve termi- nal as follows: PLC plug/pin assignment Valve terminal...
VIFB11 - 02 4. Installation Connection instr. for Allen-Bradley DeviceNet PLEASE NOTE You must check the connection assignment of the module in the PLC manual for your con- troller. Connect the field bus cable of your control system to the field bus interface of the valve terminal as follows: PLC plug/pin assignment Valve terminal...
Terminating 24 V supply resistor DeviceBox Tap T-Port Tap Terminating resistor 1770-KFD 1784-PCD Festo SF 60 Series 9000 PC with DN DeviceNet scanner Photoelectric sensor interface converter and DN manager software Fig. 3/32a: Example – terminating resistor connected to the...
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VIFB11 - 02 4. Installation You can also install the required terminating resistor (120 Ohm, 0.25 Watt) economically in the socket of the field bus cable. To do this proceed as follows: 1. Connect the wires of the resistor together with those of the field bus cable between the wires Data + (pin 4) and Data - (pin 5) of the bus cable socket.
VIFB11 - 02 4. Installation Additional outputs There are two additional outputs (O0.00 and O0.01) on the valve-sensor coupling unit of the valve sensor terminal. These outputs are transistor outputs with positive logic (PNP outputs). O0.01 PNP outputs O0.00 (0.5A/24V) Fig.
VIFB11 - 02 4. Installation Inputs There are 2 inputs for each valve location on the valve-sensor coupling unit of the valve sensor terminal. There are two further inputs above the field bus node. The inputs have positive logic (PNP inputs). PNP inputs I0.00 I0.02...
VIFB11 - 02 4. Installation Connection assignment of inputs The following diagram shows the connection as- signment of all inputs in socket form, using in- puts I0.00 and I0.01 as examples. Input Connect. assign- Internal connec- Explanation sockets ment of sockets tion of pins Bridge between pin 2 and 4...
VIFB11 - 02 4. Installation Examples of circuitry Recommendation: If sensors are required in a valve-cylinder combination, e.g. for interrogating limit switches, the inputs above the relevant valve should be used (clearer overview of the system). Examples Valve-cylinder combination with interrogation of limit switches by means of sensors.
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I0.09 Pin 1 4 Pin 1 4 3 Sensor 1 Sensor 2 I0.09 I0.08 plug/socket Must remain unused 2-fold Sensors 1 and 2 distributor* Festo DUO-cable KM12-DUO-M8 Fig. 4/38: Example 2 – Connection of sensors with one socket 4-55 9902d...
VIFB11 - 02 5. Commissioning COMMISSIONING Basic principles of configuration and addressing General Before commissioning or programming, you should first compile a configuration list of all the connected field bus slaves. On the basis of this list you can: • make a comparison between the ACTUAL and NOMINAL configurations in order to ascertain if there are any incorrect connec-...
VIFB11 - 02 5. Commissioning Switching on the operating voltage PLEASE NOTE Observe also the switching on instructions in the manual for the PLC/PC. When the control system is switched on, the controller compares the nominal and the actual configuration. For the configuration run it is important that: •...
VIFB11 - 02 5. Commissioning Ascertaining the configuration data Before configuring, ascertain the exact number of inputs/outputs available. A modular valve terminal consists of a number of I/Os which differs depending on the type of valve terminal. PLEASE NOTE • The terminal makes available two status bits for diagnosis via the field bus.
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VIFB11 - 02 5. Commissioning The specifications on configuration depend on the size of the valve terminal used. This is shown in the following table: Fieldbus slave Meaning Number of assigned I/Os Valve terminal with 4 valve locations Module with 8 digital outputs 1 output with 6 and 8 valve...
VIFB11 - 02 5. Commissioning Addressing the inputs and outputs Valve terminal The outputs (valve locations) are addressed with one to four output bytes depending on the size of the valve terminal (see also Fig. 5/1). Valve locations Each valve location has two outputs. The designation of these outputs is noted on the valve terminal and is composed as follows: Designation for...
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VIFB11 - 02 5. Commissioning The assignment of the outputs to the relevant valve locations is shown in the diagram below. Outputs of the valve locations 0.00 0.02 0.04 0.14 1.02 0.06 0.08 0.10 0.12 1.00 Valve locations 0.03 0.05 0.01 0.07 0.09...
VIFB11 - 02 5. Commissioning Valve sensor terminal The outputs (valve locations and additional outputs) are addressed with two to four output bytes depending on the size of the valve sensor terminal. The inputs are addressed accordingly with two to four input bytes (see Fig.
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VIFB11 - 02 5. Commissioning The assignment of the inputs/outputs to the relevant valve location or additional input/ output is shown below. Inputs Additional outputs Additional inputs above above the above the the valve locations field bus node field bus node (I0.02...I1.05) (O0.00 and O0.01) (I0.00 and I0.01)
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VIFB11 - 02 5. Commissioning Example 1: Addressing and activating valves and addi- tional outputs (SA0 and SA1). Valve Valve type Designation Bit Remarks location no. contents uni- O0.06 Valve solenoid coil active laterally O0.07 Output is not evaluated, operated Bit contents without meaning bilaterally O1.04...
VIFB11 - 02 5. Commissioning Status bits The valve sensor terminal makes available two status bits and a diagnostic word for error diagnosis. The two status bits can be read with the second, third or fourth input byte depend- ing on the size of the valve sensor terminal. Accordingly the status bits have the following designations (meaning see Chapter 6): Configured...
PLEASE NOTE Use a DLC interface with software status as from V1.1. Please consult your manual for the controller for calculating the total transmission time. The internal processing time of the FESTO valve terminal is < 200 µs. 5-15 9902d...
VIFB11 - 02 5. Commissioning Configuration Calculate first the number of input and output bytes. PLEASE NOTE The valve sensor terminal makes available 2 status bits. The 2 inputs supply status informa- tion with which internal error messages are coded and transmitted to the DLC 100/200. You can compare the calculated number of bus slaves and the calculated number of input and output bytes with the number calculated by...
VIFB11 - 02 5. Commissioning Example Valve terminal Input bytes Output bytes Valve sensor terminal #3 Valve sensor terminal #4 Valve terminal #5 Valve terminal #6 When you press the "CONF" key, the following figures will appear in the seven segment display of the DLC 100/200.
VIFB11 - 02 5. Commissioning Addressing the inputs/outputs In the previous example, the I/O addresses of the valve terminal begin with input/output address 4. As already mentioned, the I/O bytes are assigned to the valve terminals in ascend- ing order without gaps, separately for inputs and outputs.
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VIFB11 - 02 5. Commissioning The following diagrams show the assignment of the inputs/outputs to the valve terminals #4 and #5 in the previous example. Valve sensor terminal #4: Input byte 6.0, 6.1, 7.0; Output byte 6.0, 6.1, 7.0 Valve terminal #5: Output byte 7.1, 8.0, 8.1,9.0 I6.0 I6.2 I6.6...
AAAA AAAA Fig. 5/14: Seven segment display DLC 100 The FESTO valve terminals behave on the DIOS in respect of the diagnosis like the equivalent Philips DIOS modules. If there is a short circuit on the output modules, the LED "LOAD"...
VIFB11 - 02 5. Commissioning Diagnosis via the user program With diagnosis via the user program, you can make use of two possibilities: • the diagnostic objects of the system • the status bits of the valve terminals Diagnostic objects of the system The diagram below shows the diagnostic objects of the system.
VIFB11 - 02 5. Commissioning Status bits The status bits signalize internal errors to the valve sensor terminal. The following errors are recognized: • undervoltage at the valves/outputs < 21.6V • undervoltage at the valves/outputs < 10V • short circuit/overload on at least one electrical output •...
VIFB11 - 02 5. Commissioning Position of the status bits The following table shows the addresses of the status bits in the address range of a valve sensor terminal, depending on the structure of the valve terminal. Number of Available address range Addresses input bytes of the status bits...
1-29. • Each node number must only be assigned once. Please consult the manual for your controller for calculating the total transmission time. The internal processing time of the FESTO valve terminal is < 200 µs. 5-25 9902d...
VIFB11 - 02 5. Commissioning Configuration A special configuration is not required for operating the SELECAN bus. PLEASE NOTE The valve sensor terminal makes available 2 status bits. The 2 inputs supply status informa- tion with which internal error messages are coded and transmitted to the PMC 40.
VIFB11 - 02 5. Commissioning Addressing the inputs/outputs The I/O address consists of: • the node number (1 ... 29) • the module number (0 ... 3) • the input/output number (0 ... 15). PLEASE NOTE The node number corresponds to the station number set on the valve terminal.
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VIFB11 - 02 5. Commissioning The following diagram shows the assignment of the inputs and outputs. Example • Valve terminal no. 18, 28 outputs (14 valve coils). • Valve sensor terminal no. 19, 22 outputs (10 valve coils and 2 additional outputs) and 22 inputs (+ 2 status bits).
PMC 40 • diagnosis via the user program Diagnosis via the PMC 40 The FESTO valve terminals behave on the SELECAN in respect of diagnosis like equival- ent Selectron CAN-I/O assemblies. Special error messages are not shown.
5. Commissioning System flags SM12.01 - SM12.29 With the system flags SM12.01 - SM12.29, you can interrogate in conjunction with the FESTO valve terminal whether at least one additional electrical output of the valve sensor terminal is overloaded or short-circuited. There is a system flag for each node number (station number).
VIFB11 - 02 5. Commissioning Status bits The status bits signalize internal errors to the valve sensor terminal. The following errors are recognized: • undervoltage valves/outputs < 21.6V • undervoltage valves/outputs < 10V • short circuit/overload of at least one electrical output •...
VIFB11 - 02 5. Commissioning Position of the status bits The table below shows the addresses of the status bits in the address range of a valve sensor terminal, depending on the structure of the terminal. Number of Available address range Addresses of the status bits input bytes None...
VIFB11 - 02 5. Commisioning Allen-Bradley DeviceNet PLEASE NOTE – The Festo valve terminal/valve sensor terminal with FB11 can be used on all DeviceNet masters. – This chapter deals with the configuration and commissioning using as an example the controllers from Allen-Bradley.
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VIFB11 - 02 5. Commissioning The following sections describe the address assignment and all the necessary configuration specifications for the valve terminal with the software package "DeviceNet Manager" (3.005). PLEASE NOTE The software packages are subject to modifi- cations which are not taken into consideration in this manual.
VIFB11 - 02 5. Commisioning Festo SF 60 as DeviceNet master A DeviceNet master from Festo is available in the form of the SF 60 programmable valve terminal (SLC embedded). The controller incor- porated in the SF 60 corresponds to an SLC5/02 with DeviceNet scanner 1747-SDN from Allen-Bradley.
When you commission a valve terminal with the DeviceNet Manager for the first time, you must first extend the EDS library of the DeviceNet Manager. For this purpose, Festo offers two EDS files and suitable bit- maps/icons. Please note that you must adapt...
VIFB11 - 02 5. Commisioning The following possibilities are available for extending the EDS library: – installing the EDS file (recommended variant) – reading out EDS information in online mode (see manual for the DeviceNet Manager) – entering the slaves manually (see manual for the DeviceNet Manager and Appendix B.2 in this manual).
VIFB11 - 02 5. Commissioning 3. Select file DNT02ii.eds for a valve sensor ter- minal type 02 with additional I/O modules or file DNT02vi.EDS for a valve terminal without additional I/O modules. 4. Confirm selection with OK . The message "Set Device Bitmap?"...
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A valve terminal can be added offline as follows: 1. Double click "Valve terminal/manifold" and then "Festo" in the device list in order to open the list of available valve terminals. 2. Click the entry "IFB11-02" and move the sym- bol to the right into the project window.
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Node Address . PLEASE NOTE The entries "Festo" and "IFB11..." are only displayed if the EDS library has been extended as described. 4. The valve terminal will then be added to the current network.
VIFB11 - 02 5. Commisioning Every network module in the project window can usually be configured. For the complete configuration of a valve terminal, only the number of inputs and outputs and their position in the PLC address range need to be entered. With the aid of the function Node Commission- ing in the menu Utilities , you can usually assign a new station number (node address)
VIFB11 - 02 5. Commissioning Entering the number of I/Os PLEASE NOTE In order to maintain faultless configuration, you must enter the exact number of I/Os for each valve terminal/valve sensor terminal in the pro- ject as described below. 1. Double click in the project window the scan- ner used.
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VIFB11 - 02 5. Commisioning 3. Select the valve terminal/valve sensor termi- nal to be configured and activate the field Edit I/O Parameters. The following dialogue box will then appear. Input bytes Output bytes Bild 5/23: Dialogue box "Edit Device I/O Parameters", example with 2 input and 6 output bytes 4.
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VIFB11 - 02 5. Commissioning 5. Enter the number of input/output bytes of the valve terminal/valve sensor terminal in the field Polled Size. Tip: As from field bus node V2.0 you can also read out these values online from the valve terminal (by double-clicking the icon of the valve terminal in the project window).
VIFB11 - 02 5. Commisioning Assignment and transmission mode The inputs and outputs of the valve terminal can be assigned to PLC operands with the functions Auto Map or Datatable Map. Proceed as follows for the assignment with the function Datatable Map: 1.
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VIFB11 - 02 5. Commissioning 2. The DeviceNet configurator enables you to form up to 4 different address list segments for data exchange. Select the desired seg- ment number in the field Map Segment. Address list segments Transmission mode Fig. 5/25: Adress list segments and transmission mode 3.
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VIFB11 - 02 5. Commisioning With the following settings you can determine: • As from which input/output of the valve terminal data are to be transferred. • To/from where the data are to be trans- ferred (data files or discrete I/Os). •...
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VIFB11 - 02 5. Commissioning Proceed as follows when setting the outputs: 6. Select the entry Output in the field Data Map and enter the desired destination address of the outputs of the valve terminal in the fields Byte and Bit. 7.
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VIFB11 - 02 5. Commisioning Configuring a further map segment will enable you to transfer, for example, the 2 status bits of the valve terminals/valve sensor terminals. These can then be grouped together as a diagnostic file. In this way, evaluation of the status bits is considerably simplified.
VIFB11 - 02 5. Commissioning Scanner 1771-SDN (PLC 5 series) With scanner 1771-SDN, you can assign the inputs and outputs of the valve terminal by means of: • block transfer (BT 62 to BT 57) • discrete inputs/outputs. Fig. 5/28: Selection "Map Data To" The maximum number of addressable discrete inputs/outputs depends on the slot setting of the rack:...
VIFB11 - 02 5. Commisioning Scanner 1747-SDN (SF 60 and SLC 500 series) With scanner 1747-SDN, you can assign the inputs and outputs by means of: • discrete inputs/outputs • SLC M0/M1 file Fig. 5/29: Selection "Map Data To" The maximum number of discrete inputs/out- puts can amount to 496 I/Os.
VIFB11 - 02 5. Commissioning Example 1: Scanner 1771-SDN (PLC 5 series) Valve terminal #4 with: • 3 input bytes, file N9 as from word 2, bit 0 • 3 output bytes, file N10, as from word 2, bit 0 In this example all 24 inputs and all 24 outputs are to be transferred.
VIFB11 - 02 5. Commisioning Example 2: Scanner 1747-SDN (SLC 500 series) Valve terminal #12 with: • 3 input bytes, input address: as from I:004/00 • 3 output bytes, output address: as from O:004/00 In this example all 24 inputs and all 24 outputs are to be transferred.
VIFB11 - 02 5. Commissioning Explicit message DeviceNet scanner 1771-SDN/B provides the Explicit Message Program Control Feature . With this function typical data of the valve terminal/valve sensor terminal, as, for example, output via the function Network Who , can be read into the user program and processed there.
VIFB11 - 02 5. Commisioning Diagnosis The following bus diagnoses are available: • Diagnosis via DeviceNet scanner • Diagnosis via user program Diagnosis via DeviceNet scanner The valve terminal reacts on the DeviceNet in respect of the diagnosis like the equivalent DeviceNet modules.
VIFB11 - 02 5. Commissioning Status bits The status bits signalize internal errors of the valve sensor terminal. The following faults are recognized: • undervoltage valves/outputs < 21.6 V • undervoltage valves/outputs < 10 V • short circuit/overload on at least one electrical output •...
VIFB11 - 02 5. Commisioning Position of the status bits The table below shows the addresses of the status bits in the address range of a valve terminal, depending on the structure of the terminal. Number of Available address range Addresses of the status bits input bytes None...
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VIFB11 - 02 6. Diagnosis and error treatment 6. DIAGNOSIS AND ERROR TREATMENT 9902d...
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VIFB11 - 02 6. Diagnosis and error treatment Contents DIAGNOSIS AND ERROR TREATMENT . . 6-3 Summary of diagnostic possibilities..6-3 On-the-spot Diagnosis....6-4 LED display (node) .
VIFB11 - 02 6. Diagnosis and error treatment DIAGNOSIS AND ERROR TREATMENT Summary of diagnostic possibilities The modular valve terminal offers comprehen- sive and user-friendly possibilities for diagnosis and error treatment. Depending on the design the following possibilities are available. Design of the valve terminal Valve sensor terminal FB11 Valve terminal and valve...
VIFB11 - 02 6. Diagnosis and error treatment On-the-spot diagnosis LED display (node) The LEDs on the cover of the node supply information on the operating status of the valve terminal. Green LED Green LED (display (display for node OK) POWER MOD/NET STATUS...
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VIFB11 - 02 6. Diagnosis and error treatment Reaction Sequence Operating status Error treatment POWER LED Operating voltage applied None Operating voltage not Check operating voltage applied connection for electronic components (pin 1). BUS POWER LED Operating voltage of bus None interface applied Operating voltage of bus...
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VIFB11 - 02 6. Diagnosis and error treatment Reaction Sequence Operating status Error treatment ERROR LED No internal terminal error, None No fitting error • Non-permitted station • Correct station number set, station address address assigned twice or max. value exceeded •...
VIFB11 - 02 6. Diagnosis and error treatment Valves There is a yellow LED for every valve solenoid coil. This LED shows the switching state of the valve solenoid coil. Yellow LEDs (switching status display of valve solenoid coil) Switch position of Meaning valve solenoid coil Yellow out...
VIFB11 - 02 6. Diagnosis and error treatment Inputs and additional outputs There are green or yellow LEDs above or below the input/output connections on the valve sensor coupling unit of the valve sensor terminal. The signal currently at the input or output is shown by means of these LEDs.
VIFB11 - 02 6. Diagnosis and error treatment Testing the valves WARNING Before starting the test, switch off the com- pressed air supply to the valves. In this way you can avoid undesired or dangerous movements of the actuators. CAUTION •...
VIFB11 - 02 6. Diagnosis and error treatment Starting the test routine 1. Switch off the operating voltage supplies (pins 1 and 2). 2. Open the node. 3. Note the position of the address selector switch and of the DIL switch elements. 4.
VIFB11 - 02 6. Diagnosis and error treatment Status bits The valve sensor terminal makes available 2 status bits for diagnostic purposes, irrespective of the protocol set. The status bits are configured like inputs and always occupy the two highest-value ad- dresses in the available address range.
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VIFB11 - 02 6. Diagnosis and error treatment The two status bits supply coded diagnostic information with the following meaning: Valve sensor terminal type 02 Meaning up to 6 valve up to 10 more than 10 locations valve locations valve locations Status I0.14 I0.15...
VIFB11 - 02 6. Diagnosis and error treatment Error Treatment Reaction to faults in the control system PLC/ Reaction of terminal Protocol - to PLC stop - to field bus - to field bus faults interruptions Allen-Bradley Valve and DeviceNet electrical outputs are reset.
VIFB11 - 02 6. Diagnosis and error treatment Short circuit/overload at an output module If there is a short circuit or overload: • the digital output will be switched off, • the red LED will light up, • the error code "short circuit overload" will be entered in the two status bits.
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VIFB11 - 02 A. DeviceNet Specifications APPENDIX A DEVICENET SPECIFICATIONS 9902d...
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VIFB11 - 02 A. DeviceNet Specifications Contents OVERVIEW DEVICENET- SPECIFICATIONS ....A-3 General DeviceNet Information..A-3 DeviceNet - Message Types ..A-4 DeviceNet - Class and Instance Services .
PLEASE NOTE: – The following pages contain the DeviceNet specifications of the Festo field bus nodes IFB11-02 and IFB11-03. – These nodes are used for the Festo valve terminals (manifolds) types 02, 03, 04-B and 05. – Their current DeviceNet Specifications Release is 1.3...
VIFB11 - 02 A. DeviceNet Specifications DeviceNet - Message Types As a group 2 slave device the IFB11-02/03 supports the following types of messages: CAN IDENTIFIER GROUP 2 Message Type 10xxxxxx111 Duplicate MACID Check Message 10xxxxxx110 Unconnected Explicit Request Message 10xxxxxx101 Master I/O Poll Command Message 10xxxxxx100...
VIFB11 - 02 A. DeviceNet Specifications A.2 DETAILS ON DEVICENET OBJECTS A.2.1 Identity Object: Class Code 01 (0x01) The Identity Object is required on all devices and provides information for identifying the device as well as general information about the device.
VIFB11 - 02 A. DeviceNet Specifications Common Services Service Code Class Instance Service Name 05 (0x05) Reset 14 (0x0E) Get_Attribute_Single ** Instance 1 Attributes, further explanations Product code alternatively 35050 88EA 2282 08EA 17655 44F7 1271 04F7 35048 88E8 4587 11EB Device Status bit 0...
VIFB11 - 02 A. DeviceNet Specifications A.2.2 Router Object: Class Code 02 (0x02) The message router object represents a con- nection, by means of which a service to any object class or instance in the physical device can be addressed. Router Object Class Attributes Attribute Access...
VIFB11 - 02 A. DeviceNet Specifications A.2.3 DeviceNet Object: Class Code 03 (0x03) DeviceNet Object Class Attributes Attribute Access Name Type Value Revision UINT Router Object Instance 1 Attributes Attribute Access Name Type Value MACID USINT Rotary Switch Baud Rate USINT DIP Switch Get/Set...
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VIFB11 - 02 A. DeviceNet Specifications ** Router Object Instance 1 Attributes: further explanations Bus Off Interrupt (BOI) will be triggered when the bus off state occurs. The following values will be supported: Action Hold chip in OFF state (default) If possible reset CAN chip "...
VIFB11 - 02 A. DeviceNet Specifications A.2.4 Assembly Object: Class Code 04 (0x04) Two Instances of Assembly Object are sup- ported. Instance 1 is for input data and Instance 2 is for output data. The only supported assembly instance attribute is the Value Attribute (#3).
VIFB11 - 02 A. DeviceNet Specifications Assembly Object Instance 1 Attribute 3 The following table shows the I/O Assembly data attribute format for the input data contain- ing multiple discrete inputs (Discr Input 0...N) and multiple status inputs (Stat Input). Instance Byte Bit 7 Bit 6...
VIFB11 - 02 A. DeviceNet Specifications Instance 2 Attribute 3 The following table shows the I/O Assembly data attribute format for the output data containing multiple pneumatic outputs (Pneum. Output 0...N). Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1...
VIFB11 - 02 A. DeviceNet Specifications Common Services Service Code Class Instance Service Name 14 (0x0E) Get_Attribute_ Single 16 (0x10) Set_Attribute_ Single A.2.5 Connection Object: Class Code 05 (0x05) The Connection Objects manage the charac- teristics of each communication connection. As a slave of group 2 the valve terminals only support an explicit message connection as well as a POLL message.
VIFB11 - 02 A. DeviceNet Specifications Common Services Service Code Class Instance Service Name 05 (0x05) Reset 14 (0x0E) Get_Attribute_ Single 16 (0x10) Set_Attribute_ Single ** Connection objects Attributes: further explanations Connection States: 0 = non-existent 1 = configuring 3 = established 4 = timed out Connection ID’s: Con.
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VIFB11 - 02 Appendix B APPENDIX B ACCESSORIES, DEVICENET COMPATIBILITY 9911e...
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VIFB11 - 02 Appendix B Contents ACCESSORIES ....B-3 Bus connection....B-3 DEVICENET COMPATIBILITY - CONFIGURATION OF SOFTWARE VERSION V1.3/1.4 .
The bus must be connected via a branch line by means of a 5-pin M12 socket with PG9 screw connector. These connectors can be ordered from Festo (type: FBSD-GD-9-5POL, part no. 18324). Alternatively, you can use bus cables (drop cable, M12 / 7/8") from the following manufac-...
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VIFB11 - 02 Appendix B The branch line can be connected to the bus by means of a T-adapter (T-tap). The following T-taps are available to suit the bus cables named. Manufacturer Type Lumberg TAP 50-RK Turck RSM-2RKM 57 Woodhead DN 3000 The following manufacturers offer T-adapters with screw terminals.
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VIFB11 - 02 Appendix B Manufacturer Addresses Lumberg United States Lumberg Inc. 11351 Business Center Drive USA-Richmond, VA 23236 United Kingdom Lumberg (U.K.) Ltd. The Mount, Highclere Newbury, Berkshire, RG 20 9QZ Germany Lumberg GmbH & Co. Hälverstraße 94 D-58579 Schalksmühle Turck United States TURCK Inc.
VIFB11 - 02 Appendix B B.2 DEVICENET COMPATIBILITY - CONFIGURATION OF SOFTWARE VERSION V1.3/1.4 With the DIL switch, you can switch field bus node IFB11-02 as from version V2.0 (26.02.99) to the old software version (software status V1.3/1.4 from 22.07.96 or earlier) and thereby- create compatibility with existing configured DeviceNet networks.
VIFB11 - 02 Appendix B EDS library: Entering slaves manually When you commission a valve terminal with the DeviceNet Manager the first time, you must first extend the EDS library (electronic data sheets) of the DeviceNet Manager. Infor- mation on the valve terminal, such as the name of the manufacturer, the product name, product code etc.
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VIFB11 - 02 Appendix B PLEASE NOTE If necessary, you can read the actual product code of your valve terminal in online mode with the function "Network Who" or "Create EDS Stub..." and "Load Description from Device" etc. In order to extend the EDS library, you must activate the function Create EDS Stub ...
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1. Open the list field Vendor Name . You will then see a selection of firm names. Select Festo Corporation or if Festo is not listed, open the dialogue box Add Vendor . Enter the number 26 under Vendor ID and "Festo" as Vendor Name .
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VIFB11 - 02 Appendix B Ascertain the value for the Product Code as follows: • Refer to chapter 5 for the number of input bytes and output bytes of the valve termi- nal/valve sensor terminal. • Compile the Product Code first as a four- figure, hexadecimal number as follows: xyI/O (hex), whereby: x = number of input bytes, y = number of...
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7. Recommendation: Enter the number of I/O bytes calculated for input/output size under Polled Connection . 8. If you wish to install the Festo icon of valve terminal/valve sensor terminal type 02: – Insert the CD ROM "U tilities." – Open the dialogue box Browse under Select Bitmaps for this Device.
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Code andMajor/Minor Revision unchanged. 3. Enter "IFB11-02&xyEA" under Product Name (xy = exact number of I/O bytes) 4. Activate the entry Enable under Polled Con- nection . PLEASE NOTE The Festo valve terminal only supports the mode Polled Connection. B-12 9911e...
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Enter the exact number of I/O bytes ascer- tained for input/output size under Polled Con- nection (see chapter 5). 6. If you wish to install the Festo icon of valve terminal/valve sensor terminal type 02: – Insert the CD ROM "Utilities."...
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