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Kioti DK4810 Manual

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Congratulations, and welcome to the fabulous world of DK4810/5310/5810(HS) ownership, where serious
work is made fun again!
This versatile tractor is a culmination of the entire tractor and diesel engine knowledge gained by the Dae-
dong Industrial Co.,LTD over the years since 1947. The DK4810/5310/5810(HS) and has been designed
with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Depart-
ment.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI DK4810/5310/5810(HS) , it is the policy of KIOTI tractor to
provide an owner's manual which includes helpful information about tractor safety, operation and mainte-
nance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help
you.
Please feel free to contact DAEDONG IND. CO.,LTD with your questions/concerns.
< NOTE >
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specifications in this manual are subject to change without notice.
TD200-호주향-DK4810,5310,5810(HS)-01 1
FOREWORD
2015-02-11 오후 2:50:44

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Summary of Contents for Kioti DK4810

  • Page 1 KIOTI DK4810/5310/5810(HS) , it is the policy of KIOTI tractor to provide an owner's manual which includes helpful information about tractor safety, operation and mainte- nance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
  • Page 2 NON CABIN CABIN 1. ROPS (Protection against overturning) 2. FOPS (Protection against objects falling from above) Yes (1365J) 3. OPS (Protection against penetration of objects from sides) protection against hazardous chemicals (Category (Category Ⅰ) Ⅰ) TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 2:50:44...
  • Page 3 TABLE OF CONTENTS SAFETY PRECAUTIONS ........ PRECAUTIONS BEFORE OPERATION ..SPECIFICATIONS ..........DESCRIPTION OF OPERATING SYSTEM ..SECTION OPERATION ............ 3- POINT HITCH IMPLEMENT OPERATION ..MAINTENANCE ..........STORAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX............... TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 2:50:44...

  • Page 4: Table Of Contents

    CaUTIOnS FOR DECaL MaInTEnanCE ....1-27 DRIvInG SPEED TabLE .......... 3-9 IMPLEMEnT LIMITaTIOnS ........3-10 PRECAUTIONS BEFORE OPERATION .....2-1 ThE LaRGEST IMPLEMEnTS aLLOWabLE ....3-10 vEhICLE IDEnTIFICaTIOn nUMbER ..... 2-2 TRaCTOR SERIaL nUMbER ......... 2-2 TD200-호주향-DK4810,5310,5810(HS)-04 4 2015-02-11 오후 2:50:44...
  • Page 5 TaChOMETER/hOURMETER ........4-15 RanGE ShIFT LEvER ..........4-26 ECO PTO ............... 4-16 ShUTTLE ShIFT LEvER ..........4-26 FUEL GaUGE ..............4-16 CLUTCh PEDaL ............4-27 EnGInE COOLanT TEMPERaTURE GaUGE ..... 4-17 bRaKE PEDaL .............. 4-27 TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 2:50:44...
  • Page 6 TO DRIvE .............. 5-9 FUSE bOx ..............4-37 hOW TO FOLD ThE ROPS .......... 5-13 LOCaTIOn anD METhOD OF OPEnInG OF EMERGEnCY ExITS ........... 4-38 hOW TO RaISE ThE ROPS TO UPRIGhT POSITIOn ... 5-14 TD200-호주향-DK4810,5310,5810(HS)-06 6 2015-02-11 오후 2:50:44...
  • Page 7 OF LIFT ROD ......... 6-5 ChECKInG TRanSMISSIOn FLUID LEvEL (D) ..7-10 aDJUSTMEnT OF TOP LInK ......... 6-5 ChECKInG EnGInE OIL LEvEL (E) ......7-11 aDJUSTMEnT OF ChECK LInK ........6-5 ChECKInG COOLanT LEvEL (F) ........ 7-12 TD200-호주향-DK4810,5310,5810(HS)-07 7 2015-02-11 오후 2:50:44...
  • Page 8 TOE-In (Y) ..........7-26 TROUBLESHOOTING .........9-1 ChECKInG RaDIaTOR hOSE anD CLaMP (z) ..7-27 POWER STEERInG LInE (aa) ........7-27 EnGInE TROUbLEShOOTInG ........ 9-2 aDJUSTInG FROnT axLE PIvOT PIn (aD) ....7-28 TRaCTOR TROUbLEShOOTInG ......9-4 TD200-호주향-DK4810,5310,5810(HS)-08 8 2015-02-11 오후 2:50:44...
  • Page 9 CAUTION This mark indicates emphasis on notable characteristics of working procedures, and information about technology for easier operation. IMPORTANT This indicates that interesting or helpful information is being provided. NOTE TD200-호주향-DK4810,5310,5810(HS)-09 9 2015-02-11 오후 2:50:44...
  • Page 10 UNIVERSAL SYMBOLS various universal symbols have been used on the instruments and controls of your KIOTI tractor. below is a list of the universal symbols and their meanings. Low Fuel Warning Light QT lamp hight Temperature Coolant Temperature Preheat Low Temperature...
  • Page 11 When usinG the 3-point hitch ........1-13 safety Precautions during servicing ..1-14 safety Precautions when using the loader ... 1-18 safety decal maintenance ......1-21 decal mountinG location ..........1-21 decals ..................1-24 cautions for decal maintenance .......1-27 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 2:51:43...

  • Page 12: General Precautions

    C56O102a can occur. the manufacturer. otherwise, your clothes can be caught into rotating parts or you may slip, leading to an accident. TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 2:51:44...
  • Page 13 8. Before operating in reverse with decals as soon as it is practical. your tractor, you should always a list of decals is shown on page check to see that the path is clear. 1-21~1-25. TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 2:51:45...
  • Page 14 18. No modifications should be made should always be used. this will to your Kioti tractor. help to prevent accidental slips trips and falls. 15. Be sure to scrape off mud or soil from your shoes before mounting the tractor.
  • Page 15 4-36. if the roPs unit is removed or loos- ened for any reason, the parts should be fitted back to their original posi- tions and all bolts should be properly torqued. TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 2:51:46...

  • Page 16: Precautions During Operation

    (both hands on rails and one foot on the step, or one hand on the hand rail and both feet on the steps) TD200-호주향-DK4810,5310,5810(HS)-06 6 2015-02-11 오후 2:51:47...
  • Page 17 TD200-호주향-DK4810,5310,5810(HS)-07 7 2015-02-11 오후 2:51:47...
  • Page 18 10. use ballast weight as recom- or towed equipment. use proper mended. never add more ballast counterweights to maintain tractor to compensate a higher load than stability. hitch heavy loads to the allowed. reduce load for safety. draw-bar only. TD200-호주향-DK4810,5310,5810(HS)-08 8 2015-02-11 오후 2:51:47...
  • Page 19 "specifications of warning implement limitation", which out- drive carefully to avoid injury • lines the maximum load for safe from penetration of objects tractor operation. from sides, because this ma- chine does not comply to oPs. TD200-호주향-DK4810,5310,5810(HS)-09 9 2015-02-11 오후 2:51:48...

  • Page 20: When Driving The Tractor

    20. never try to get on or off a mov- under the tractor's weight. the ing tractor. risk of tractor upset is even higher when the ground is loose or wet. TD200-호주향-DK4810,5310,5810(HS)-010 10 2015-02-11 오후 2:51:49...
  • Page 21 9. do not operate an implement while the tractor is on the road. lock the three point hitch in the raised position. 10. When towing other equipment, use a safety chain and place an smv emblem on it as well. TD200-호주향-DK4810,5310,5810(HS)-011 11 2015-02-11 오후 2:51:49...

  • Page 22: When Parking The Tractor

    2. keep the p.t.o shaft cover in place the total length of the telesco- at all times. replace the p.t.o pic section of the drive shaft shaft cap when the shaft is not in is engaged. use. TD200-호주향-DK4810,5310,5810(HS)-012 12 2015-02-11 오후 2:51:50...

  • Page 23: When Using The 3-Point Hitch

    3. When transporting on the road, shields are damaged or not in set the implement lowering control place. rotating shafts are an en- in the "lock" position to hold the tanglement hazard. implement in the raised position. TD200-호주향-DK4810,5310,5810(HS)-013 13 2015-02-11 오후 2:51:51...

  • Page 24: Safety Precautions During Servicing

    5. It is recommended to keep a first when recharging. aid kit and fire extinguisher handy at all times. TD200-호주향-DK4810,5310,5810(HS)-014 14 2015-02-11 오후 2:51:51...
  • Page 25 9. Before lifting the tractor, prevent it faced during normal operation of from swinging by means of wooden the tractor. wedges applied to the front axle. TD200-호주향-DK4810,5310,5810(HS)-015 15 2015-02-11 오후 2:51:52...
  • Page 26 Do not inflate the tires above the cable. release all residual pressure. recommended pressure specified Before disconnecting hydraulic in the owner’s manual. lines. 16. securely support the tractor when changing wheels or the wheel tread width. TD200-호주향-DK4810,5310,5810(HS)-016 16 2015-02-11 오후 2:51:53...
  • Page 27 This fluid can produce gangrene and/or severe allergic reaction. TD200-호주향-DK4810,5310,5810(HS)-017 17 2015-02-11 오후 2:51:53...

  • Page 28: Safety Precautions When Using The Loader

    3-point hitch lower link. it may lead to a fatal injury or even otherwise, it may lead to an injury death. or even death. TD200-호주향-DK4810,5310,5810(HS)-018 18 2015-02-11 오후 2:51:53...
  • Page 29 TD200-호주향-DK4810,5310,5810(HS)-019 19 2015-02-11 오후 2:51:54...
  • Page 30 C56O185a H11O108a H11O107a ing rocks zone. • a cabin(field option) is a foPs except roPs and sun canopy. 7. keep bystanders away. no riders. TD200-호주향-DK4810,5310,5810(HS)-020 20 2015-02-11 오후 2:51:54...

  • Page 31: Safety Decal Maintenance

    Td2O101B TD200-호주향-DK4810,5310,5810(HS)-021 21 2015-02-11 오후 2:51:55...
  • Page 32 Td2O102B TD200-호주향-DK4810,5310,5810(HS)-022 22 2015-02-11 오후 2:51:57...
  • Page 33 Td2O103a TD200-호주향-DK4810,5310,5810(HS)-023 23 2015-02-11 오후 2:51:58...

  • Page 34: Decals

    T4930 - 52351 (4) part no.: t4930-52371 warning do not open the radiator cap while the engine is hot. highly pressurized steam or scalding liquids released from the hot cooling system can burn you seriously. t4930-52371 TD200-호주향-DK4810,5310,5810(HS)-024 24 2015-02-11 오후 2:51:59...
  • Page 35 반드시 안전벨트를 착용해야 하며, belt. in case of rollover, hold 트랙너가 전복 시에틑 핸들을 꼭 the steering wheel firmly and 잡고 절대로 뛰어내리지 마십시오. never jump out of the tractor. TD200-호주향-DK4810,5310,5810(HS)-025 25 2015-02-11 오후 2:52:00...
  • Page 36 2. for an implement designed to tractor or implement. if parking on a use the 3-point hitch, use the slope, chock the wheels. 3-point hitch only. (11) part no.: t4125-56121 T4125-56121 TD200-호주향-DK4810,5310,5810(HS)-026 26 2015-02-11 오후 2:52:01...

  • Page 37: Cautions For Decal Maintenance

    • if a decal is damaged or lost, to follow the instruction on the decals contact your local Kioti dea- as well as the following instruction: ler immediately to install a caution new decal.
  • Page 38 TD200-호주향-DK4810,5310,5810(HS)-028 28 2015-02-11 오후 2:52:02...
  • Page 39 PRECAUTIONS BEFORE OPERATION VEhIClE IdENTIFICATION NUmBER ......2-2 TRACTOR SERIAL NUMBER .............2-2 ENgINE SERIAL NUMBER ............2-2 TRANSMISSION NUMBER ............2-2 ESSENTIAl REPlACEmENT PARTS ......2-4 OILS ANd fLUIdS ..............2-4 fILTERS ..................2-4 BELTS ANd RUBBER pARTS.............2-5 OThER COMpONENTS .............2-5 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 2:53:16...

  • Page 40: Vehicle Identification Number

    The engine number is also stamped hand side. on the cylinder block behind the gear case in case of loss of the decal. TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 2:53:17...
  • Page 41 Engine Serial No: however, when in need of parts,  warranty or major service, be sure to see your KIOTI dealer. for service, date of Purchase:  contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer.

  • Page 42: Essential Replacement Parts

    SAE multi purpose type grease Small amount 2 T4620-38033 Hydraulic filter fresh clean water with ethylene glycol 3 E7230-11081 Air Cleaner Antifreeze 2.3 (8.9) (50:50) (50:50) T4682-25732 Fuel filter (B series) f5805-16401 Fuel filter (F series) TD200-호주향-DK4810,5310,5810(HS)-04 4 2015-02-11 오후 2:53:17...

  • Page 43: Belts And Rubber Parts

    Therefore, re- gularly check or replace those items to prevent the failure. part No. Part f6800-72531 fan belt TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 2:53:18...
  • Page 44 MEMO mEmO TD200-호주향-DK4810,5310,5810(HS)-06 6 2015-02-11 오후 2:53:18...

  • Page 45: Specifications

    ExtErnal dimEnsions ............3-2 GEnEral spEcifications .............3-4 noisE lEvEls as pErcEivEd by thE opErator .....3-7 vibration lEvEls of thE tractor Exposition to vibrations ..............3-8 DrivinG SpeeD table ..........3-9 implement limitationS ........3-10 thE larGEst implEmEnts allowablE ......3-10 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 2:56:52...

  • Page 46: General Specifications

    General SpecificationS external DimenSionS in.(mm) ropS moDel item DK4810(HS) / 5310(HS) / 5810(HS) 1. overall length (a1) 130.2 (3,307) 2. overall length (a2) 124.3 (3,157) 3. overall width (b) 62.8 (1,596) 4. overall height (c) 88.5 (2,247) 5. wheel base (d) 71.2 (1,810)
  • Page 47 DK4810(HS) / 5310(HS) / 5810(HS) 1. overall length (a1) 130.2 (3,307) 2. overall length (a2) 124.3 (3,157) 3. overall width (b) 62.8 (1,596) 4. overall height (c) 87.8 (2,230) 5. wheel base (d) 71.2 (1,810) 6.

  • Page 48: General Specifications

    2.3 (8.9) Engine oil U.s.gal. (l) 2.4 (9.0) support of front axle U.s.gal. (l) 1.4 (5.2) clutch dry single plate clutch shuttle manual / h-shuttle main synchromesh, 4 transmission range constant mesh, 2 speeds 4×2 TD200-호주향-DK4810,5310,5810(HS)-04 4 2015-02-11 오후 2:56:59...
  • Page 49 3-point hitch category i from 24 in. (61 cm) behind 1,232 (2,716) max. lifting capacity kgf (lbs.) Under lower link 1,360 (2,998) number of External hydraulic valves standard: 2 (4Ea) TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 2:56:59...
  • Page 50 9,480 (4,300) 7-pin socket ○ front work light ○ rear work light ○ optional beacon ○ sun canopy ○ front grill guard ○ ※ The specifications are subject to change without notice. TD200-호주향-DK4810,5310,5810(HS)-06 6 2015-02-11 오후 2:56:59...

  • Page 51: Noise Levels As Perceived By The Operator

    2009/76/ec 2009/63/ec non cabin 2003/37/Ec less than 90 db(a) less than 89 db(a) cabin ※ note: data supplied by the manufacturer, approval values pending. TD200-호주향-DK4810,5310,5810(HS)-07 7 2015-02-11 오후 2:56:59...

  • Page 52: Vibration Levels Of The Tractor Exposition To Vibrations

    Directive of the european Seat type light-weight operator Heavy-weight operator parliament and of the council w08sss 78/764/EEc 0.83 m/s² 0.75 m/s² * aws = correct weighted value of the vibration acceleration (m/s²) TD200-호주향-DK4810,5310,5810(HS)-08 8 2015-02-11 오후 2:57:00...

  • Page 53: Driving Speed Table

    4.04 (6.5) 3.91 (6.30) 4.97 (8.0) 4.85 (7.81) 6.71 (10.8) 6.52 (10.5) high speed 11.50 (18.5) 11.18 (18.0) 15.60 (25.1) 15.22 (24.5) ※ this datas are engineering design speed and its may be diffrernt actural speed. TD200-호주향-DK4810,5310,5810(HS)-09 9 2015-02-11 오후 2:57:00...

  • Page 54: Implement Limitations

    84 (2,133) 5. rear blade max. width 84 (2,133) 6. rotary cutter max. width 65 (1,650) 7. Grooming mower max. width 72 (1,828) 8. aerator max. width 72 (1,828) 9. landscape rakes max. width 84 (2,133) TD200-호주향-DK4810,5310,5810(HS)-010 10 2015-02-11 오후 2:57:00...

  • Page 55: Function Description And Operating Tips

    ......4-24 instrument cluster ....4-15 engine checK laMp ......4-24 head light high beaM laMp ....4-24 instruMent cluster Features ..4-15 tachoMeter/hourMeter ....4-15 operating the controls ..4-25 eco pto ............ 4-16 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 2:57:58...
  • Page 56 (iF applicable) ... 4-32 tread ............4-41 one-touch liFting/lowering wheel torQue and direction ..4-44 lever (iF applicable)......4-33 additional weight (option) ....4-45 liFting arM (lower linK) speed control Knob ........4-33 double acting lever ......4-34 TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 2:57:58...

  • Page 57: Exterior View (Rops)

    (6) rops (10) top link (14) lower link (18) beacon (option) (3) Fuel Filler port (7) turn signal lamp (11) oil dipstick (15) hitch(option) (4) bonnet (8) Fender handle (12) pto shaft (16) check link TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 2:57:58...

  • Page 58: Exterior View (Cabin)

    (13) check link (2) wiper (6) bonnet (10) lower link (14) tail lamp (3) rearview Mirror (7) head lamp (11) hitch (15) slow Moving vehicle plate (4) turn signal lamp (8) top link (12) crank lifting rod TD200-호주향-DK4810,5310,5810(HS)-04 4 2015-02-11 오후 2:58:00...

  • Page 59: Switches

    (1) combination switch (2) 4wd switch (3) hazard warning Flasher switch (4) Key switch (5) pto auto/Manual switch (if applicable) (6) pto cruise switch (7) pto cruise control switch (8) dpF regeneration switch (9) pto switch td2O402A TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 2:58:00...

  • Page 60: Key Switch

    30 warning lamp come on. (these turn seconds consecutively can reduce off after the engine is started) the preheat system’s life. TD200-호주향-DK4810,5310,5810(HS)-06 6 2015-02-11 오후 2:58:01...

  • Page 61: Combination Switch

    TD200-호주향-DK4810,5310,5810(HS)-07 7 2015-02-11 오후 2:58:01...

  • Page 62: Hazard Lamp Switch

    • the turn signal lamps can be operated without the key inserted. TD200-호주향-DK4810,5310,5810(HS)-08 8 2015-02-11 오후 2:58:02...

  • Page 63: Fwd/Quick-Turn Switch

    • before driving at a high speed, confirm that the switch is set in the 2wd position. if driving at a high speed with the 4wd function activated, the tires can be rapidly worn. TD200-호주향-DK4810,5310,5810(HS)-09 9 2015-02-11 오후 2:58:02...
  • Page 64 6. never make a sharp turn during 5. When tilling a field or moving over driving. a field bank. TD200-호주향-DK4810,5310,5810(HS)-010 10 2015-02-11 오후 2:58:02...

  • Page 65: Pto Cruise

    1,300 rpm. TD200-호주향-DK4810,5310,5810(HS)-011 11 2015-02-11 오후 2:58:02...

  • Page 66: Dpf Regeneration Switch

    4. place all of the shift lever to the the deactivation position to stop the neutral position. regeneration process in emergency. 5. run the engine for 3 to 4 minutes. TD200-호주향-DK4810,5310,5810(HS)-012 12 2015-02-11 오후 2:58:03...

  • Page 67: Pto Switch (On / Off)

    Make sure to put this switch into the • be careful not to get your • Kioti is marketing a diesel “oFF” position before starting the en- hand, foot, cloth, or hair into fuel additive. this should be gine. otherwise, the engine cannot any driving part while the pto reworded to avoid confusion.

  • Page 68: Pto Selection Switch (If Applicable)

    540 rpm of the pto. 1. pto automatic operation when the pto selection switch is set in the automatic position, lifting the hydraulic lift arm (or an imple- ment) to given height automatically disengages the pto. TD200-호주향-DK4810,5310,5810(HS)-014 14 2015-02-11 오후 2:58:03...

  • Page 69: Instrument Cluster

    (7) dpF regeneration warning lamp (14) pto indicator (23) lack of engine warning (8) dpF regeneration process (15) single brake light light indicator (16) hourmeter (24) coolant temperature (9) coolant temperature gauge (17) engine oil pressure war- warning light TD200-호주향-DK4810,5310,5810(HS)-015 15 2015-02-11 오후 2:58:04...

  • Page 70: Eco Pto

    540 pto rpM. below the position “e”, air may enter the fuel supply system. in this case, “bleed” the system. (For detailed in- structions, refer to “bleeding fuel sy- stem” in the chapter “Maintenance”) TD200-호주향-DK4810,5310,5810(HS)-016 16 2015-02-11 오후 2:58:05...

  • Page 71: Engine Coolant Temperature Gauge

    • c: coolant is cold. and drain water from the fuel filter. • h: coolant is hot. when the pointer is in the zone “h" during driving, it means that the en- gine is overheated. decrease work load immediately. TD200-호주향-DK4810,5310,5810(HS)-017 17 2015-02-11 오후 2:58:05...

  • Page 72: Turn Signal Lamp

    "regeneration" button. do not touch or go closer the • dpF part during the regene- ration process as its surroun- ding area is hot. otherwise, there is a danger of personal injury or burns. TD200-호주향-DK4810,5310,5810(HS)-018 18 2015-02-11 오후 2:58:05...
  • Page 73 (refer to page 4-11.) vel, the corresponding warning lamp cK lamp comes on. in this case, the comes on. Make sure to press the dpF needs replacement. "regeneration" button in this condi- tion. TD200-호주향-DK4810,5310,5810(HS)-019 19 2015-02-11 오후 2:58:06...

  • Page 74: Cruise Pto Warning Lamp

    - at 1,500 rpm for 10 minutes increasing the turning performance in the 4wd operation. - at 2,600 rpm for 25 minutes - at 1,600 rpm for 3 minutes TD200-호주향-DK4810,5310,5810(HS)-020 20 2015-02-11 오후 2:58:06...

  • Page 75: 4Wd Indicator

    • avoid using only one of the “oFF” position in order to brakes in the 4wd mode since start the engine. it can reduce the life of the axle. TD200-호주향-DK4810,5310,5810(HS)-021 21 2015-02-11 오후 2:58:07...

  • Page 76: Single Brake Light

    Kioti condition. this comes on when the dealer or workshop immediately. brake pedal interlock is released.

  • Page 77: Battery Charge Warning Lamp

    Kioti dealer or as the alternator, is malfunctioning. workshop immediately. therefore, turn off all electrical devices and have the tractor che- cked by your local Kioti dealer or workshop as soon as possible. TD200-호주향-DK4810,5310,5810(HS)-023 23 2015-02-11 오후 2:58:08...

  • Page 78: Glow Plug Indicator

    For safe driving, use the high position. in case of basic model, this beam head light only if necessary. indicator comes on when the key is held in “pre -heat ” position by operator. TD200-호주향-DK4810,5310,5810(HS)-024 24 2015-02-11 오후 2:58:08...

  • Page 79: Operating The Controls

    (10) double acting lever (a, b) (11) double acting lever (c,d) (option) (12) lift position control lever (13) draft load control lever (14) one-touch lifting/lowering lever (15) pto shift lever (16) tilt control lever td2O437A TD200-호주향-DK4810,5310,5810(HS)-025 25 2015-02-11 오후 2:58:08...

  • Page 80: Main Shift Lever

    (4 speeds), range shift lever (2 disengage the clutch, and then try to with the clutch pedal released during speeds), shuttle shift lever. shift the lever. driving at a low speed. avoid shifting during driving at a high speed." TD200-호주향-DK4810,5310,5810(HS)-026 26 2015-02-11 오후 2:58:09...

  • Page 81: Clutch Pedal

    TD200-호주향-DK4810,5310,5810(HS)-027 27 2015-02-11 오후 2:58:09...

  • Page 82: Parking Brake

    • if the vehicle is driven with the parking brake partially or com- pletely engaged, it may cause early wear of the brake disc. TD200-호주향-DK4810,5310,5810(HS)-028 28 2015-02-11 오후 2:58:10...

  • Page 83: Foot Throttle

    ( position) completely out while pushing the lever ( position) decelerates the engine. the hand throttle lever is mainly used while working on a field. TD200-호주향-DK4810,5310,5810(HS)-029 29 2015-02-11 오후 2:58:10...

  • Page 84: Steering Wheel Adjustment

    1. when any wheel slips and the occur. tractor does not move in the field. 2. when it is hard to escape a soft or muddy field. TD200-호주향-DK4810,5310,5810(HS)-030 30 2015-02-11 오후 2:58:11...

  • Page 85: Seat Adjustment

    Make sure that the seat is firmly fixed by moving it gently after adjustment. caution • do not put a hand between the seat and the slides when adju- sting the seat position. you can get injured unexpectedly. TD200-호주향-DK4810,5310,5810(HS)-031 31 2015-02-11 오후 2:58:11...

  • Page 86: Position Control Lever

    (a) lowering (b) lifting the lever into the “shallow” position to activate the draft function at light load. For detailed information, refer to “how to drive” in chapter 5. TD200-호주향-DK4810,5310,5810(HS)-032 32 2015-02-11 오후 2:58:12...

  • Page 87: One-Touch Lifting/Lowering Lever (If Applicable)

    TD200-호주향-DK4810,5310,5810(HS)-033 33 2015-02-11 오후 2:58:12...

  • Page 88: Double Acting Lever

    (1) double acting lever this lever is used to control a auxiliary hydraulic implement installed to rear. see the chapter 5, “how to drive” for the details. TD200-호주향-DK4810,5310,5810(HS)-034 34 2015-02-11 오후 2:58:12...

  • Page 89: Cabin System (If Equipped)

    (1) Front work light switch press on to turn on the front work light and press oFF to turn it off. td2O480A (1) switch combination (4) vent (2) temperature control Knob (5) Fuse box (cabin) (3) indoor lighting TD200-호주향-DK4810,5310,5810(HS)-035 35 2015-02-11 오후 2:58:13...

  • Page 90: Indoor Lighting

    HIGH to fasten the continue to press until the washer ghting once to turn on the lamp and flow. fluid comes out. Press OFF to stop. press it again to turn it off. TD200-호주향-DK4810,5310,5810(HS)-036 36 2015-02-11 오후 2:58:13...

  • Page 91: Vent

    TD200-호주향-DK4810,5310,5810(HS)-037 37 2015-02-11 오후 2:58:14...

  • Page 92: Location And Method Of Opening Of Emergency Exits

    Kioti dealer for this issue. lamps, turn signal lamps, and posi- tion lamps of the trailer. TD200-호주향-DK4810,5310,5810(HS)-038 38...

  • Page 93: Tires

    • • the tire rims can fall out of than specified. the tires. therefore, stay out of their way when checking or inflating tires. TD200-호주향-DK4810,5310,5810(HS)-039 39 2015-02-11 오후 2:58:15...

  • Page 94: Inflation Pressure

    Kioti dealer for the front/rear wheel speed ratio. im- proper front/rear wheel speed ratio can result in excessive wear of tires.

  • Page 95: Tread

    Always tighten nuts or bolts to the specified torque. • make sure to perform inspection daily. • TD200-호주향-DK4810,5310,5810(HS)-041 41 2015-02-11 오후 2:58:15...
  • Page 96 (rear wheel) in. (mm) 13.6 - 24 (agricultural) < Standard > < Narrow Type > 492.5 (1,251) 449.2 (1,141) 449.2 (1,141) 454.7 (1,155) 498 (1,265) 498 (1,265) 492.5 (1,251) td2O461A TD200-호주향-DK4810,5310,5810(HS)-042 42 2015-02-11 오후 2:58:16...
  • Page 97 Function description and operating tips in. (mm) in. (mm) 12.4 - 24 (agricultural) 14.9 - 24 (industrial) < Standard > < Narrow Type > 466.5 (1,185) 431.1 (1,095) 528 (1,342) td2O463A 509.8 (1,295) 480.7 (1,221) td2O462A TD200-호주향-DK4810,5310,5810(HS)-043 43 2015-02-11 오후 2:58:17...

  • Page 98: Wheel Torque And Direction

    8-16 / 6pr tightening torque of wheel bolt (nut) 196~225 n·m 144.6~166.3 lbf-ft 20 ~ 23 kgf·m warning t85O535A td2O458A use tires approved by Kioti • (a) tread (1) wheel bolt (2) rim bolt only. (3) rim (4) disc assemble the tire as shown in •...

  • Page 99: Additional Weight (Option)

    (nut) 196~225 n·m 144.6~166.3 lbf-ft 20 ~ 23 kgf·m warning td2O459A use tires approved by Kioti only. • (1) additional Front weight assemble the tire as shown in • the figure. if the loader is not installed, attach a weight to the front frame of the •...
  • Page 100 • the durability of the axle and the front weights are available at the tires can be degraded. Kioti dealer. For required number of weights, consult your local Kioti dealer. TD200-호주향-DK4810,5310,5810(HS)-046 46 2015-02-11 오후 2:58:18...
  • Page 101 H11O4E2B (1) rear weight (2) weight bolt (3) nut (4) spring washer (5) bolt For detailed information on installa- tion, contact your local Kioti dealer. max. load 220 lbs. (25 kg x 4 pieces) TD200-호주향-DK4810,5310,5810(HS)-047 47 2015-02-11 오후 2:58:18...

  • Page 102: Operation

    OPERATING THE TRACTOR ....5-9 3-poINT HITcH coNTRol poSITIoN coNTRol ..........5-21 HoW To dRIvE ........... 5-9 REMoTE HydRAUlIcS ......5-24 HoW To Fold THE RopS ....... 5-13 HoW To RAISE THE RopS To UpRIGHT poSITIoN ....... 5-14 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 2:59:06...

  • Page 103: Pre-Operation Check

    • Tire pressure and wheel bolt tight- 5. Idle the engine at a low speed for ness condition. 2 to 3 minutes before stopping it. For detailed information, refer to “Maintenance schedule chart” in chapter 7. TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 2:59:06...

  • Page 104: Operating The Engine

    And it will not be covered by fore pulling the parking brake warranty. lever up. • Never try to start the engine for over 10 seconds consecu- tively to protect the start mo- tor and battery from damage. TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 2:59:06...
  • Page 105 (It cannot be started engi- clutch is not depressed) tractor. ne while the pTo is engaged) 4. Set the main, range and shuttle shift levers in the neutral position. TD200-호주향-DK4810,5310,5810(HS)-04 4 2015-02-11 오후 2:59:07...
  • Page 106 “oN” position. heating. during the same seconds, the glow plug indicator on the dash 10. Warm up the engine for 3 to 4 board illuminates. minutes (10 minutes in winter) after releasing the clutch pedal. TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 2:59:08...

  • Page 107: Stopping The Engine

    ON, the check the engine oil level. If the battery can be discharged and engine oil level is proper, contact the tractor’s electrical system your local KIOTI dealer. can be damaged. WARNING • The engine can be severely...

  • Page 108: Warming Up

    5. The engine is sufficiently warmed unattended. It can be stolen, up when the temperature gauge on as the key used for all KIOTI the instrument panel indicates 1/4 tractors are the same in design. of the normal temperature range, •...

  • Page 109: Jump Starting

    1. check that the rated voltage of the discharged battery is same as the voltage of the other tractor or vehi- cle for jump start. (Specification for this tractor: 12 v) TD200-호주향-DK4810,5310,5810(HS)-08 8 2015-02-11 오후 2:59:09...

  • Page 110: Operating The Tractor

    6. Start the engine of the tractor driving. The seat may move with the normal battery. suddenly causing the loss of 7. Start the engine of the tractor control of the tractor. with the discharged battery. TD200-호주향-DK4810,5310,5810(HS)-09 9 2015-02-11 오후 2:59:09...
  • Page 111 • The seat belt should go around and be overturned. your pelvis or as low as pos- sible, not your waist or abdo- men. Otherwise, the seat belt cannot protect you properly. TD200-호주향-DK4810,5310,5810(HS)-010 10 2015-02-11 오후 2:59:10...
  • Page 112 NOTE • If the implement won't be lifted, press the one-touch switch (lif- ting/lowering). otherwise, lower the position control lever com- pletely and lift it again. TD200-호주향-DK4810,5310,5810(HS)-011 11 2015-02-11 오후 2:59:11...
  • Page 113 • Do not release the clutch pe- The tractor may roll down the dal abruptly. The tractor may slope due to the disengaged start off abruptly, resulting in gear which is very dangerous. rollover. TD200-호주향-DK4810,5310,5810(HS)-012 12 2015-02-11 오후 2:59:12...

  • Page 114: How To Fold The Rops

    ROPS. 3. Align the bolt holes and fit the • Always perform such tasks mounting bolt to them. from a safe and stable posi- tion at the rear of the tractor. TD200-호주향-DK4810,5310,5810(HS)-013 13 2015-02-11 오후 2:59:12...

  • Page 115: How To Raise The Rops To Upright Position

    Avoid 4. Tighten the knock bolt and fix it driving the vehicle into a dan- with the nut. gerous area such as falling rocks zone. Otherwise, it may lead to a serious injury. TD200-호주향-DK4810,5310,5810(HS)-014 14 2015-02-11 오후 2:59:12...

  • Page 116: Parking

    Td2o515A chock(1) all four wheels. chine runaway. 6. To release the parking brake, de- (1) Block (2) parking Brake ※ Only H-shuttle model. press the brake pedals firmly once again. TD200-호주향-DK4810,5310,5810(HS)-015 15 2015-02-11 오후 2:59:13...

  • Page 117: Turning

    Do not park the tractor on tall a proper gear and never try to grass or hay. If grass or hay move the shift lever on a slope. contacts with the muffler, it A serious accident can occur. can catch fire. TD200-호주향-DK4810,5310,5810(HS)-016 16 2015-02-11 오후 2:59:13...

  • Page 118: Precautions When Coming In And Out Of Work Field

    3. Always interlock the left and right brake pedals while driving on the public road. TD200-호주향-DK4810,5310,5810(HS)-017 17 2015-02-11 오후 2:59:13...

  • Page 119: Loading Into And Unloading Out Of The Truck

    • When you are driving on the road, observe all local traffic and safety regulations. Only the operator should ride on the tractor unless a passenger seat is installed. TD200-호주향-DK4810,5310,5810(HS)-018 18 2015-02-11 오후 2:59:14...

  • Page 120: Precautions When Using Power Steering

    (ok for a short period of time). slightly heavier when the engine is The temperature of the hydraulic running at a low speed. fluid may rise, causing malfunc- tions. TD200-호주향-DK4810,5310,5810(HS)-019 19 2015-02-11 오후 2:59:14...
  • Page 121 Therefore, the angle of • If a malfunction occurs while the KIOTI emblem on the center driving on a road, stop the of the steering wheel may differ tractor in a safe place and occasionally, which is normal.

  • Page 122: 3-Point Hitch Control Position Control

    3. The height of the lower link is pre- lowered to the ground. It is called cisely controlled proportional to the as "floating." position of the lever. TD200-호주향-DK4810,5310,5810(HS)-021 21 2015-02-11 오후 2:59:14...
  • Page 123 (See “Lowering speed control valve of lifting arm” on page 4-32) TD200-호주향-DK4810,5310,5810(HS)-022 22 2015-02-11 오후 2:59:15...
  • Page 124 When the load increases by the draft control lever in any position. TD200-호주향-DK4810,5310,5810(HS)-023 23 2015-02-11 오후 2:59:15...

  • Page 125: Remote Hydraulics

    If the pro- heard and the hydraulic lifting blem is still present, contact arm may be inoperable tempo- your local KIOTI Dealer. rarily. In this case, let the engi- ne idle for 3 to 4 minutes. td2O524a...
  • Page 126 This is especially true in winter released. Therefore, this type of and exhaust gas increases even double acting valve lever should be after the engine is started. TD200-호주향-DK4810,5310,5810(HS)-025 25 2015-02-11 오후 2:59:16...
  • Page 127 5. pull the hydraulic hose of the im- pler of the implement with a plastic plement to check that the couplers bag to prevent contamination. are properly connected. 6. Start the engine and check the operating status and leakage. TD200-호주향-DK4810,5310,5810(HS)-026 26 2015-02-11 오후 2:59:16...

  • Page 128: 3-Point Hitch Implement And Loader Operation

    Adjustment of check link ..........6-5 dismounting the implement ..........6-6 hitch (optionAl) And trAiler ..........6-6 instAlling pto shAft ............6-7 HANDLINg LOADER ..........6-9 fixAtion points for front end loAder ......6-10 driving on slope ..............6-11 hYdrAulic Block ..............6-12 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 3:07:25...

  • Page 129: Universal Joint)

    3. place the shift levers in the neutral position, stop the engine and apply the parking brake. TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 3:07:26...
  • Page 130 9. Adjust the tip angle of implement by hole securely to hold the set pin. adjusting the length of top link. ti- ghten the top link lock nuts securely. TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 3:07:27...

  • Page 131: Operation For 3-Point Hitch Implement Mounting Components

    OPERATION fOR 3-POINT HITCH IMPLEMENT MOuNTINg COMPONENTs td2O526A (1) top link (4) check chain (6) hitch (for th) (2) lift rod (l) (5) lower link drawbar (for usA/Au (3) lift rod (r) height control hitch (for eu) TD200-호주향-DK4810,5310,5810(HS)-04 4 2015-02-11 오후 3:07:27...

  • Page 132: Adjustment Of Lift Rod

    2. to adjust the check chain, pull out length. the turn buckle and adjust it until the desired transverse moving di- stance is obtained. TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 3:07:27...

  • Page 133: Dismounting The Implement

    Max. trailer weight tires and cause damage to the 9,480 lbs. (4,300 kg) (Trailer + Loaded weight) lower links and tires while driving. vertical load 1,653 lbs. (750 kg) on the draw bar H11O104A TD200-호주향-DK4810,5310,5810(HS)-06 6 2015-02-11 오후 3:07:28...

  • Page 134: Installing Pto Shaft

    Do not overload an attachment • or towed equipment. use pro- per counterweights to maintain 1. consult your local kIOTI dealer for tractor stability. Hitch heavy selection of the universal joint. loads to the draw-bar only. 2. When selecting a universal joint, Make sure that there is no one •...
  • Page 135 The type of PTO shaft The tractor PTO and PTO shaft • sAe 1-3 / 8" 6 splines should not be interfered by any surrounding parts. Allowable angle of universal joint 50˚ TD200-호주향-DK4810,5310,5810(HS)-08 8 2015-02-11 오후 3:07:29...

  • Page 136: Handling Loader

    , s u c h a s a l o a d e r o r b a c k h o e , a n d d r i v i n g t h e tractor for a test. td2O631A TD200-호주향-DK4810,5310,5810(HS)-09 9 2015-02-11 오후 3:07:30...

  • Page 137: Fixation Points For Front End Loader

    [flywheel housing] [flywheel housing] [clutch housing] [Clutch housing] [Raer axle & Transmission] [rear axle & transmission] s76O605A WARNINg • When you do install the front loader, certainly mount the bolt for mounting bracket at indicated point. TD200-호주향-DK4810,5310,5810(HS)-010 10 2015-02-11 오후 3:07:30...

  • Page 138: Driving On Slope

    H11O556A H11O554A implement high so that they do not hit any obstacle. DRIvINg ON DOWNHILL DRIvINg ON DOWNHILL H11O555A H11O557A TD200-호주향-DK4810,5310,5810(HS)-011 11 2015-02-11 오후 3:07:30...

  • Page 139: Hydraulic Block

    • for detail about implement instal- red on the ground. Otherwise, lation method, refer to kIOTI front the tractor can become unstable, loader owner’s manual. leading to an unexpected acci- dent, such as roll over.
  • Page 140 (falling Object Protective structure). It never can protect the riders against falling objects. Avoid driving the vehicle into a dan- gerous area such as falling rocks zone. Otherwise, it may lead to a serious injury. TD200-호주향-DK4810,5310,5810(HS)-013 13 2015-02-11 오후 3:07:31...
  • Page 141 MEMO MEMO TD200-호주향-DK4810,5310,5810(HS)-014 14 2015-02-11 오후 3:07:31...
  • Page 142 (z) ..........7-27 light etc. (J) ........7-13 Power steering line (aa) ....7-27 checking seat Belt anD caBin (k) ... 7-13 aDJusting front axle Pivot Pin (aD) .. 7-28 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 3:01:20...
  • Page 143 (aJ) ....7-29 anti-freeze ..........7-30 BleeDing fuel system (ak) ....7-31 Draining water from clutch housing (al) ........7-32 BoDy fuse (an) ........7-33 slow Blow fuse (aP) ......7-34 rePlacing BulB (aq) ......7-35 TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 3:01:20...

  • Page 144: Maintenance Check List

    (if equipped) check mounting hardware for loose or broken parts. ※ refer to section "maintenance code" for detailed information related to maintenance codes. TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 3:01:20...

  • Page 145: Maintenance Schedule Chart

    12 fan belt, air-con belt adjust v, aB ○ ＊3 13 clutch pedal free play adjust ⊙ ○ 14 Brake pedal free play adjust ⊙ ○ ※ tier3 - without DPf, tier4 - with DPf TD200-호주향-DK4810,5310,5810(HS)-04 4 2015-02-11 오후 3:01:20...
  • Page 146 ⊙ ○ 22 tire pressure and damage check ⊙ ○ 23 Parking brake condition check ⊙ ○ 24 toe-in adjust ○ 25 engine valve clearance adjust ○ fuel injection nozzle injection check ○ pressure TD200-호주향-DK4810,5310,5810(HS)-05 5 2015-02-11 오후 3:01:20...
  • Page 147 ＊3. Replace only if necessary. • The items listed above (# marked) are registered as emission related critical parts by KIOTI in U.S.EPA exhaust emission standard non-road emission regulation. As the engine owner, you are responsible for the required maintenance for the emission related parts.

  • Page 148: Lubricants

    Item [U.s.gal. (l)] lubricants fuel 11.9 (45) ultra-low sulfur diesel (sulfur content: 15 ppm) coolant 2.3 (8.9) antifreezing solution: ethylene glycol + Pure water (50:50)

  • Page 149: Maintenance Code

    • Never open the hood while the 2. the hood stays open by itself with engine is running. air cylinder. to close it, just press down without any bothering pro- cess. TD200-호주향-DK4810,5310,5810(HS)-08 8 2015-02-11 오후 3:01:21...

  • Page 150: Checking And Adding Fuel (C)

    • As dirt or sand contained in Fuel Tank Capacity fuel may cause the fuel injec- tion pump to malfunction, use 11.9 u.s.gal. (45 l) the strainer when refuelling. TD200-호주향-DK4810,5310,5810(HS)-09 9 2015-02-11 오후 3:01:21...

  • Page 151: Checking Transmission Fluid Level (D)

    3. set all shift levers into the neutral 6. if the oil level is too low, add some position. new oil so that the level is within 4. stop the engine. the allowable range. TD200-호주향-DK4810,5310,5810(HS)-010 10 2015-02-11 오후 3:01:21...

  • Page 152: Checking Engine Oil Level (E)

    5. if the oil level is too low, add new cking the oil level. oil so that the level is within the al- CAUTION lowable range. To avoid injury: • Be sure to stop the engine be- fore checking the oil level. TD200-호주향-DK4810,5310,5810(HS)-011 11 2015-02-11 오후 3:01:21...

  • Page 153: Checking Coolant Level (F)

    (re- To avoid accidents: fer to the instructions for cleaning • Be sure to stop the engine be- the cooling system and changing fore removing the screen. coolant in chapter maintenance for every two years.) TD200-호주향-DK4810,5310,5810(HS)-012 12 2015-02-11 오후 3:01:22...

  • Page 154: Checking Brake And Clutch Pedals (H)

    2. replace if broken. down to the same depth. ChECkING sEAT BElT AND CABIN (k) 1. always check the condition of the seat belt and cabin before operating tractor. 2. replace if damaged. TD200-호주향-DK4810,5310,5810(HS)-013 13 2015-02-11 오후 3:01:22...

  • Page 155: Changing Engine Oil And Replacing Filter (L)

    7. Fill the engine oil to the specified drained out easily when the engine level and tighten the oil filter to the is still warm. specified torque. Oil Capacity [U.S. gal(L)] 2.4 (9.0) TD200-호주향-DK4810,5310,5810(HS)-014 14 2015-02-11 오후 3:01:22...
  • Page 156 Keep the used oil out of reach lations. Observe applicable re- of children. gulations when disposing used oil and filters. IMPORTANT • Use only specified engine oil and kIOTI genuine filter to insure smooth operation and durability of the engine. TD200-호주향-DK4810,5310,5810(HS)-015 15 2015-02-11 오후 3:01:22...

  • Page 157: Replacing Transmission Fluid And Filter (M)

    (refer to next 2. stop the engine, apply the parking page) reinstall the drain plugs se- brake and remove the drain plug. curely afterward. TD200-호주향-DK4810,5310,5810(HS)-016 16 2015-02-11 오후 3:01:23...

  • Page 158: Changing Front Axle Case Oil (N)

    (lh/rh) and front the hydraulic system, use only axle support to drain oil. 6. Tighten the filter until it touches the a KIOTI genuine filter. mounting surface. then, tighten 2. after draining, reinstall the drain • Do not operate the tractor im- the filter for a half turn further with plugs securely.

  • Page 159: Adjusting Brake Pedal (O)

    2. Depress the right brake pedal sli- sufficient, add more oil. ghtly until some resistance is felt. then, measure the free play from Oil Capacity the top of the pedal. 1.37 u.s.gal. (5.2 l) TD200-호주향-DK4810,5310,5810(HS)-018 18 2015-02-11 오후 3:01:23...

  • Page 160: Lubricating Grease Nipple (P)

    (1) front Bracket (axle Pivot) (1) throttle Pedal (1) Bevel gear case (lh/rh) (2) rear Bracket (axle Pivot) td2O418A td2O419A (1) top link hold Pin (1) Position control lever shaft housing TD200-호주향-DK4810,5310,5810(HS)-019 19 2015-02-11 오후 3:01:24...

  • Page 161: Checking Wheel Bolt/Nut Torque (Q)

    Bolt front 3. after setting the play properly, ti- wheel 225 n·m ghten the lock nut firmly. 166 lbf·ft Bolt 20~23 kgf·m Proper clutch pedal free play (A) rear wheel 0.78~1.18 in. (20~30 mm) TD200-호주향-DK4810,5310,5810(HS)-020 20 2015-02-11 오후 3:01:24...

  • Page 162: Fuel Filter (S)

    4. remove foreign materials, such ted in extremely dusty conditions, as dirt, thoroughly and replace the daily inspection is required. fuel filter with a new one. 3. Do not service the filter unless it should be cleaned. TD200-호주향-DK4810,5310,5810(HS)-021 21 2015-02-11 오후 3:01:25...

  • Page 163: Checking Fuel Lines (U)

    2. the fuel pipe is made of rubber and ages regardless of period of servi- ce. change the fuel pipe together with the hose clamps every two years and securely tighten. TD200-호주향-DK4810,5310,5810(HS)-022 22 2015-02-11 오후 3:01:25...

  • Page 164: Adjusting Fan Belt Tension (V)

    1. stop the engine and apply the parking brake. 2. open the hood. 3. in order to measure the belt ten- sion, apply thumb pressure stron- gly to the “a” location of belt. TD200-호주향-DK4810,5310,5810(HS)-023 23 2015-02-11 오후 3:01:25...

  • Page 165: Battery (W)

    2. check the battery and cable for damage and corrosion. TD200-호주향-DK4810,5310,5810(HS)-024 24 2015-02-11 오후 3:01:25...
  • Page 166 • Never check the charge sta- tus of the battery by placing a metal object across the posts. Use a voltmeter or hydrometer. TD200-호주향-DK4810,5310,5810(HS)-025 25 2015-02-11 오후 3:01:25...

  • Page 167: Checking Intake Air Line (X)

    4. measure distance between tire beads (center) at front of tire and hub height. 5. measure distance between tire bea- ds at back of tire and hub height. TD200-호주향-DK4810,5310,5810(HS)-026 26 2015-02-11 오후 3:01:26...

  • Page 168: Checking Radiator Hose And Clamp (Z)

    2. if the radiator hose is swollen, hardened, cracked or damaged, it should be replaced immediately. also, it should be replaced every 2 years. TD200-호주향-DK4810,5310,5810(HS)-027 27 2015-02-11 오후 3:01:26...

  • Page 169: Adjusting Front Axle Pivot Pin (Ad)

    (Af) improper adjustment of the valve clea- rance can reduce the performance and / or damage the engine. this adju- stment should only be preformed by a certified kIOTI dealer. td2O730A td2O721A (1) adjusting screw (2) lock nut (1) filter...

  • Page 170: Flush Cooling System And Changing Coolant (Aj)

    6. install the radiator cap securely. the engine and let the engine cool down. • Use only a KIOTI genuine fil- 7. start and idle the engine for few ter. If using a product other 2. to drain coolant, remove the drain minutes.

  • Page 171: Anti-Freeze

    • Use clean, fresh water and anti- removing the cap completely. freeze to fill the reservoir tank. • If the coolant leaks, contact your local kIOTI Dealer. TD200-호주향-DK4810,5310,5810(HS)-030 30 2015-02-11 오후 3:01:26...

  • Page 172: Bleeding Fuel System (Ak)

    (anti-freeze contains an anti- (1) Drive Pump (2) air Plug corrosive agent, which will react with the radiator cleaning agent forming sludge which will affect the engine parts) TD200-호주향-DK4810,5310,5810(HS)-031 31 2015-02-11 오후 3:01:27...

  • Page 173: Draining Water From Clutch Housing (Al)

    • Avoid driving with any war- stem, contact your local Dealer. ning lamp illuminated. • Do not allow any flammable materials, such as dry grass and paper, to come near the catalyst filter while parked. TD200-호주향-DK4810,5310,5810(HS)-032 32 2015-02-11 오후 3:01:27...

  • Page 174: Body Fuse (An)

    3. if the fuse is blown, replace it with the fuse panel is located in the right a new fuse with same capacity. section of the engine compartment. Make sure it is firmly installed. 4. install the fuse box cover. TD200-호주향-DK4810,5310,5810(HS)-033 33 2015-02-11 오후 3:01:28...

  • Page 175: Slow Blow Fuse (Ap)

    • if the replaced fuse is blown soon, it is probable that the wiring system is faulty. in this case, con- tact your local kIOTI Dealer. • if the fusible link, relay or other electric component is defective, contact your local kIOTI Dealer.

  • Page 176: Replacing Bulb (Aq)

    • Refer to the chapter “Trouble- light position and open the hood. indicator shooting” in this manual or others 1.4w contact your local kIOTI Dealer Backup lamp for specific information dealing with electrical problems. TD200-호주향-DK4810,5310,5810(HS)-035 35 2015-02-11 오후 3:01:29...
  • Page 177 Make sure to use bulbs with • the specified capacity. CAUTION td2O739A td2O740A • Make sure to use a kIOTI genui- (1) cap (2) connector (1) turn signal lamp ne bulb. Using a non-recommen- ded bulb can cause a fire. •...
  • Page 178 2. Disconnect the connector and loo- 4. turn the socket counterclockwise sen the nut from the bottom of the to remove the bulb and replace it fender to remove the turn signal with a new one. lamp assembly. TD200-호주향-DK4810,5310,5810(HS)-037 37 2015-02-11 오후 3:01:30...
  • Page 179 3. remove the bulb by turning its stalled onto the ROPs frame. socket counterclockwise. install a new bulb. 2. loosen the screw to remove the lens. td2O746A (1) screw (2) lens 1. loosen the screw to remove the lens. TD200-호주향-DK4810,5310,5810(HS)-038 38 2015-02-11 오후 3:01:30...
  • Page 180 (1) Bulb socket 2. remove the bulb by turning its socket counterclockwise. install a new bulb. TD200-호주향-DK4810,5310,5810(HS)-039 39 2015-02-11 오후 3:01:30...
  • Page 181 MEMO MEMO TD200-호주향-DK4810,5310,5810(HS)-040 40 2015-02-11 오후 3:01:31...

  • Page 182: Storage And Disposal

    STORAGE AND DISPOSAL TRAcTOR STORAGE ..........8-2 Daily storage ................8-2 long-term storage .............8-2 Using traCtor aFter longterm storage ....8-4 USAGE AND DISPOSAL ..........8-4 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 3:02:02...

  • Page 183: Tractor Storage

    5. remove the ignition key and store 9. Keep the tractor in a dry place 3. Detach the weights from the tractor it separately. where the tractor is sheltered body. from rain. Cover the tractor. 4. Inflate the tires to a pressure a lit- tle higher than usual. TD200-호주향-DK4810,5310,5810(HS)-02 2 2015-02-11 오후 3:02:02...
  • Page 184 • If the battery is not to be re- moved, disconnect its negati- ve terminal at least. The wiring can be gnawed by rodents, leading to a fire. TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 3:02:02...

  • Page 185: Using Tractor After Longterm Storage

    5. remove grease from the exposed of the brake pedal if necessary. your local KIOTI Dealer to dispose cylinder rod. 12. stop the engine and check for it according to the regulations.

  • Page 186: Troubleshooting

    TROUBLESHOOTING ENGINE TROUBLESHOOTING ........9-2 TRacTOR TROUBLESHOOTING ....... 9-4 TD200-호주향-DK4810,5310,5810(HS)-01 1 2015-02-11 오후 3:02:19...

  • Page 187: Engine Troubleshooting

    DK4810/5310/5810(HS) This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KIOTI Dealer. ENGINE TROUBLESHOOTING cause countermeasures 1. When engine is difficult to start • Fuel is thick and doesn’t flow.
  • Page 188 Temp. Fuel type Over -10°C NO. 2 diesel Below -10°C NO. 1 diesel • Nozzle is bad • If necessary, replace with new nozzle. ※ If you have any question, contact your KIOTI Dealer. TD200-호주향-DK4810,5310,5810(HS)-03 3 2015-02-11 오후 3:02:19...

  • Page 189: Tractor Troubleshooting

    • Release the parking brake. 2. Clutch is not operating • Clutch slips (Idles) • Check and adjust the clutch pedal play. Contact your KIOTI dealer. properly • Faulty clutch pedal position sensor. Contact your KIOTI dealer. • Worn hydraulic clutch. Contact your KIOTI dealer.
  • Page 190 • There is air in the intake pipe. Bleed the pipe. • The oil filter is clogged. Clean or replace it. • The hydraulic filter, valve and cylinder are malfunctioning. Have them repaired at your KIOTI dealer. • 3-point hitch vibrates by itself • Defective sensor. Contact your KIOTI dealer.
  • Page 191 • Work lamps do not come on • The bulb is blown. Replace it. • The ground and terminal wirings are poorly contacted. Check and clean them. ※ If you have any question, contact your KIOTI Dealer. TD200-호주향-DK4810,5310,5810(HS)-06 6 2015-02-11 오후 3:02:19...
  • Page 192 INDEX INDEX................10-2 TD200-호주향-DK4810,5310,5810(HS)-11 1 2015-02-11 오후 3:03:50...
  • Page 193 EnginE oil lEvEl (E) .........7-11 ADjuStMEnt of lift roD ..........6-5 cHEcKing fuEl linES (u) ..........7-22 ADjuStMEnt of top linK ..........6-5 cHEcKing gAugES, MEtEr AnD inDicAtorS (i) ..7-13 Anti-frEEzE ..............7-30 cHEcKing HEAD ligHt, HAzArD ligHt Etc. (j) ..7-13 TD200-호주향-DK4810,5310,5810(HS)-12 2 2015-02-11 오후 3:03:50...
  • Page 194 DEcAl Mounting locAtion ........1-21 ExtErior viEW (cABin) ...........4-4 DEcAlS ................1-23 ExtErnAl DiMEnSionS ...........3-2 DiffErEntiAl locK pEDAl ...........4-30 DirEction for StorAgE ..........7-25 DiSMounting tHE iMplEMEnt ........6-6 filtErS ................2-4 DouBlE Acting lEvEr..........4-34 fixAtion pointS for front EnD loADEr ....6-10 TD200-호주향-DK4810,5310,5810(HS)-13 3 2015-02-11 오후 3:03:50...
  • Page 195 ..............4-36 inflAtion prESSurE ...........4-40 HAnD tHrottlE lEvEr ..........4-29 initiAl opErAtion ............5-2 HAnDling loADEr ............6-9 inStAlling pto SHAft ............6-7 HAzArD lAMp SWitcH .............4-8 inStruMEnt cluStEr ..........4-15 HEAD ligHt HigH BEAM lAMp ........4-24 TD200-호주향-DK4810,5310,5810(HS)-14 4 2015-02-11 오후 3:03:50...
  • Page 196 BrAKE WArning lAMp .........4-23 MAintEnAncE ..............7-1 pArKing WitH loADEr inStAllED ......6-12 MAintEnAncE cHEcK liSt ..........7-3 poSition control lEvEr ...........4-32 MAintEnAncE coDE ............7-8 poWEr StEEring linE (AA) .........7-27 MAintEnAncE ScHEDulE cHArt .........7-4 prEcAutionS BEforE opErAtion ......1-2 TD200-호주향-DK4810,5310,5810(HS)-15 5 2015-02-11 오후 3:03:50...
  • Page 197 SignAl lAMp AnD poSition lAMp ..7-36 StAnDArD trEAD DiMEnSion (rEAr WHEEl) ..4-42 rEAr WHEEl inStAllAtion pAttErn ......4-44 StArting tHE EnginE .............5-3 rEgEnErAtion procESS inDicAtor ......4-18 StEEring WHEEl ADjuStMEnt ........4-30 rEgEnErAtion WArning lAMp ........4-18 TD200-호주향-DK4810,5310,5810(HS)-16 6 2015-02-11 오후 3:03:50...
  • Page 198 ArE inStAllED ............6-11 trouBlESHooting ............9-1 WHEn uSing tHE 3-point HitcH .........1-13 turn SignAl lAMp ............4-18 WipEr/WASHEr fluiD SWitcH ........... 4-36 turn SignAl ligHt SWitcH ...........4-8 turning ................5-16 uSAgE AnD DiSpoSAl ............8-4 uSing trActor AftEr longtErM StorAgE ...8-4 TD200-호주향-DK4810,5310,5810(HS)-17 7 2015-02-11 오후 3:03:50...
  • Page 199 MEMO MEMo TD200-호주향-DK4810,5310,5810(HS)-18 8 2015-02-11 오후 3:03:50...

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