Kioti DK35 Manual
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Kioti DK35 Manual

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Congratulations, and welcome to the fabulous world of KIOTI DK35/40/450L ownership,where serious work is
made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong
Industrial Co.,LTD over the years since 1947 and has been designed with the finest materials and under
rigid quality control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. to help new
owners familiarize themselves with the KIOTI DK35/40/450L, it is the policy of KIOTI tractor to provide an
owner's manual which includes helpful information about tractor safety, operation and maintenance. If the
information you seek is not found in this manual,your KIOTI tractor dealer will be happy to help you. please
feel free to contact DAEDONG-USA,INC. with your questions/concerns. Throughout this manual you will see
text in bold type, preceded by the words DANGER, WARNING, CAUTION or IMPORTANT.
Such text has the following significance.
SIGNS
DANGER
WARNING
CAUTION
IMPORTANT
NOTE: USA : only USA / EU : Europe / AU : Australia, New zealand, etc
FOREWORD
This mark indicates a hazardous situation which, if not observed, may result in death or
fatal injury.
This mark should be indicated for most dangerous situations only.
This mark indicates potentially hazardous situations which, if not observed, may result in
death or moderate injury.
This mark indicates potentially hazardous situations which, if not observed, may result in
minor or moderate injury. And this mark can be used as a warning against unsafe
activities.
This mark indicates emphasis on notable characteristics in working procedures or infor-
mation on working procedures and technology for convenient use.
DESCRIPTION

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  • Page 1 If the information you seek is not found in this manual,your KIOTI tractor dealer will be happy to help you. please feel free to contact DAEDONG-USA,INC. with your questions/concerns. Throughout this manual you will see text in bold type, preceded by the words DANGER, WARNING, CAUTION or IMPORTANT.
  • Page 2 ABBREVIATIONS LIST Abbreviations Definitions Four Wheel Drive American Petroleum Institute ASAE American Society of Agricultural Engineers, USA ASTM American Society of Testing and Materials, USA Feet Per Minute Hi-Lo High Speed-Low Speed Hydrostatic Transmission Meters Per Second P.T.O Power Take OFF RH/LH Right-hand and Left-hand sides are determined by facing in the direction of forward travel...
  • Page 3 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Safety Alert Symbol Hazard Warning Lights Fuel-Level Headlight-Low Beam Engine Coolant-Temperature Headlight-High Beam...
  • Page 5 CONTENTS 1. SAFETY PRECAUTIONS ............ 2. SERVICING OF TRACTOR ..........3. SPECIFICATIONS ..............4. DESCRIPTION OF OPERATING SYSTEM ....... 5. OPERATING ................. 6. MAINTENANCE ..............7. STORAGE ................8. TROUBLESHOOTING ............9. INDEX ..................
  • Page 6 BEFORE OPERATING THE TRACTOR OPERATING THE TRACTOR DRIVING THE TRACTOR PARKING THE TRACTOR OPERATING THE P.T.O SAFETY PRECAUTIONS USING 3-POINT HITCH SERVICING THE TRACTOR TRACTOR SAFETY LABELS...
  • Page 7 1-2 DK35/40/450L BEFORE OPERATING THE TRACTOR A careful operator is the best operator. Most accidents can be avoided by ob- serving certain precautions. To help pre- vent accidents, use these safety precautions, and pay attention to the job at hand. If you can prevent an accident, your time will have been well spent.
  • Page 8 13.Do not start your tractor by shorting across the starter. 18.No alterations should be made to your KIOTI tractor without first consulting your KIOTI dealer.
  • Page 9 1-4 DK35/40/450L 20. For your safety ROPS with a seat belt is recommended for most applications. NOTE Always use seat belt when the trac- tor is equipped with a ROPS. Never use the seat belt when tractor is not equipped with a ROPS.
  • Page 10 SAFETY PRECAUTIONS 1-5 OPERATING THE TRACTOR 615O110A 615O108A 615O109A 1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- shift levers while the engine is incline, and remember to shut off the closed building without the proper running.
  • Page 11 1-6 DK35/40/450L 615O111A 615O112A 615O113A (1) Drawbar 4. Make sure that all pressure lines are 6. If The front of the tractor tends to rise 7. Do not leave equipment in the raised tight before starting the tractor. up when heavy implements are at-...
  • Page 12 SAFETY PRECAUTIONS 1-7 11. Driving forward out of a ditch or steep inclines can cause the tractor to tip over backwards. To avoid this you should back out of these positions. Four wheel drive tractors can give you a false sense of security in the tractors ability to maneuver out of these positions, so extra caution should be taken.
  • Page 13 1-8 DK35/40/450L DRIVING THE TRACTOR 615O116A 615O117A 615O118A (1) Brake Pedal(LH) (3) Brake Pedal Lock (1) Bracket (2) SMV sign (USA) (2) Brake Pedal(RH) (A) Whenever travelling on the road 1. Lock the brake pedals together when 2. Always slow the tractor down before 3.
  • Page 14 SAFETY PRECAUTIONS 1-9 PARKING THE TRACTOR OPERATING THE P.T.O 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to main- tain control at all times. 7.
  • Page 15 1-10 DK35/40/450L USING 3-POINT HITCH SERVICING THE TRACTOR 615O121A 615O122A 615O123A (1) 3-point hitch lowering speed knob In order to service your tractor you must (A) Lock ) Fast ) Slow park it on a flat level surface, set the parking brake, place the gear shift lever 3.
  • Page 16 SAFETY PRECAUTIONS 1-11 615O124A 615O125A 615O126A 4. Before jump starting a dead battery, 6. Do not remove the radiator cap while 7. When working with your tractors elec- read and follow all of the instructions. the coolant is hot. When cool, slowly trical components you must first dis- rotate the cap to the first stop and al- connect the battery cables.
  • Page 17 1-12 DK35/40/450L 615O127A 615O128A 615O129A (1) Cardboard (3) Magnifying glass (2) Hydraulic line 9. Tire mounting should be done by quali- 11. Securely support the tractor when 14.Fluid escaping from pinholes may be fied professionals, with the proper changing wheels or the wheel tread invisible.
  • Page 18 SAFETY PRECAUTIONS 1-13 615O130A 15. Keep the environmental pollution in mind. When replacing cooling water or oil, disuse it to the right way. Be sure to observe the relevant regu- lations when you dispose of the en- gine oil, transmission oil, fuel, coolant filter and battery.
  • Page 19 1-14 DK35/40/450L CAUTION LABELS 615O130A...
  • Page 20 SAFETY PRECAUTIONS 1-15 1. T2325-50512 3. T2445-50724 5. T4625-52361 6. T4625-52351 2. T2325-50743 4. T2241-50702 7.T4625-53191...
  • Page 21 1-16 DK35/40/450L 8.T2615-52131 10.T2615-53561 9.T2625-55111 11.T2615-54112...
  • Page 22 SERVICING OF TRACTOR...
  • Page 23 However, when in need of parts or ma- jor service, be sure to see your KIOTI dealer. For service, contact the KIOTI Dealership from which you purchased your tractor or your local authorized KIOTI dealer.
  • Page 24 SPECIFICATIONS TRAVELING SPEED SPECIFICATIONS IMPLEMENT LIMITATIONS...
  • Page 25 3-2 DK35/40/450L SPECIFICATIONS Model DK35 DK40 DK35 DK40 Engine GROSS Power 40.4 40.4 Model 3A165D 3A165D 4A200 4A200 Type Indirect injection, vertical, water-cooled, 4-cycle diesel engine Number of Cylinder 87x92.4 83x92.4 87x92.4 83x92.4 Bore and stroke mm(in) (3.43x3.64) (3.43x3.69) (3.43x3.64) (3.43x3.69)
  • Page 26 SPECIFICATIONS 3-3 Model DK35 DK40 DK35 DK40 3,365 (132.5) 3,365 (132.5) Overall length (without 3p) mm(in) 3,357 (132.2) 3,357 (132.2) 3,550 (139.8) 3,550 (139.8) Overall length (with 3p) mm(in) 3,468 (136.5) 3,468 (136.5) 1,505 (59.3) 1,505 (59.3) Overall width (minimum tread) 1,440 (56.7)
  • Page 27 3-4 DK35/40/450L Model DK35 DK40 DK35 DK40 Hydraulic lift control system Position, Draft and Mixed control Pump Capacity Main pump 28.6 (7.6) Power /min (U.S.gal.) 17.2 (4.5) steering pump SAE Category 1 Three point hitch Maximum Lifting Capacity 1,650 1,550...
  • Page 28 SPECIFICATIONS 3-5 Model DK35 DK40 DK35 DK40 DK450L Engine GROSS Power 41 (30.5kw) 34 (25.4kw) 41 (30.5kw) 44.4 Model 3A165D 4A200B 3A165D 4A200B 4A200L Type Indirect injection, vertical, water-cooled, 4-cycle diesel engine Number of Cylinder 87x92.4 83x92.4 87x92.4 83x92.4 Bore and stroke mm(in) (3.43x3.64)
  • Page 29 3-6 DK35/40/450L Model DK35 DK40 DK35 DK40 DK450L 3,365 (132.5) 3,365 (132.5) Overall length (without 3p) 3,357 (132.2) 3,357 (132.2) 3,262(128.4) mm(in) 3,550 (139.8) 3,550 (139.8) Overall length (with 3p) 3,468 (136.5) 3,468 (136.5) 3,450(135.8) mm(in) 1,505 (59.3) 1,505 (59.3)
  • Page 30 SPECIFICATIONS 3-7 Model DK35 DK40 DK35 DK40 DK450L Hydraulic lift control system Position, Draft and Mixed control Pump Capacity Main pump 28.6 (7.6) Power /min (U.S.gal.) 17.2 (4.5) steering pump SAE Category 1 Three point hitch Maximum Lifting Capacity 1,650...
  • Page 31 3-8 DK35/40/450L Model DK35 DK40 Engine GROSS Power Model 3A165D 4A200 Type Indirect injection, vertical, water-cooled, 4-cycle diesel engine Number of Cylinder 87x92.4 83x92.4 Bore and stroke mm(in) (3.43x3.64) (3.43x3.69) 1,647 2,000 Total displacement 2,700 Rated revolution Injection timing 18° before T.D.C .
  • Page 32 SPECIFICATIONS 3-9 Model DK35 DK40 3,230 (127.2) Overall length mm(in) 3,150 (124.0) 1,505 (59.3) Overall width mm(in) 1.562 (61.5) 2,395 (94.3) Bottom ROPS 2,350 (92.5) 1,355 (53.3) Overall height Bottom Pender 1.310 (51.6) 1,188 (46.8) Bottom Seat 1.135 (44.7) mm(in)
  • Page 33 3-10 DK35/40/450L Model DK35 DK40 Hydraulic lift control system Position, Draft and Mixed control Pump Capacity Main pump 29.7 (7.8) Power /min (U.S.gal.) 17.8 (4.7) steering pump Three point hitch SAE Category 1 Maximum Lifting Capacity 1,030 kg(lbs) (2,271) (at the end of lower line) No.
  • Page 34 * At rated engine speed(2600rpm) with Std.tires. [FORWARD] [REVERSE] Km/h(mile/h) Km/h(mile/h) Operating The lever M o d e l Operating The lever M o d e l Hi-Low Main Hi-Low Main DK35/DK35-EU DK40/DK40-EU DK35/DK35-EU DK40/DK40-EU 1.50(0.93) 1.57(0.98) 1.62(1.01) 1.70(1.06) 2.08(1.29) 2.17(1.35) 2.25(1.40) 2.36(1.47) 3.48(2.16) 3.64(2.26)
  • Page 35 3-12 DK35/40/450L [FORWARD] [REVERSE] Km/h(mile/h) Km/h(mile/h) Operating Operating M o d e l M o d e l The lever The lever DK35 DK40 DK35 DK40 Creep Low Main Creep Low Main DK450L-EU DK450L-EU DK35 DK40 DK35 DK40 0.20(0.13) 0.21(0.13) 0.20(0.12)
  • Page 36 KIOTI and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KIOTI tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others.
  • Page 37 EXTERIOR VIEW AND APPELLATION DESCRIPTION OF INSTRUMENTS PANEL AND SWITCHES OPERATING SYSTEM OPERATING THE CONTROLS DESCRIPTION OF CABIN OPERATING SYSTEM(OPTION)
  • Page 38 4-2 DK35/40/450L EXTERIOR VIEW AND APPELLATION DK35 / DK35 / DK40 / DK40 (USA, AU TYPE) (1) Head Light (2) Front Grill (3) Side Cover (4) Step(LH) (5) Steering Wheel (6) ROPS (7) Working Lamp (8) Turn Signal Light 615O401A...
  • Page 39 DESCRIPTION OF OPERATING SYSTEM 4-3 DK35-EU / DK35 -EU / DK40-EU / DK40 -EU / DK450L-EU (1) Head Light (2) Front Grill (3) Side Cover (4) Step(LH) (5) Steering Wheel (6) ROPS (7) License Plate (8) Turn Signal Light (9) Rear View Mirror...
  • Page 40 4-4 DK35/40/450L INSTRUMENTS PANEL AND SWITCHES 615O403A (1) Steering Wheel (12) PTO ON Indicator (18) Hydraulic System Warning Lamp (7) Start Switch (2) Turn Signal Switch (19) Main Beam Indicator (13) Coolant Level Warning Lamp (8) Tachometer (3) Headlight Switch...
  • Page 41 DESCRIPTION OF OPERATING SYSTEM 4-5 KEY SWITCH TURN SIGNAL/ HEAD LIGHT SWITCH A key position for stopping the engine. A key position for operating accessory function. A key position at which the engine is running. Heat A key position for preheating the inside of the combustion chamber.
  • Page 42 4-6 DK35/40/450L PTO CHANGE SWITCH HAZARD LAMP SWITCH ENGINE STOP SWITCH (MANUAL/AUTOMATIC) 615O410A 615O407A 615O409A (1) Engine Stop Switch (1) PTO Change Switch (1) Hazard Lamp Switch (A) Engine Off (A) Hazard Lights ON (B) Hazard Lights OFF The PTO change switch must be placed...
  • Page 43 DESCRIPTION OF OPERATING SYSTEM 4-7 HORN BUTTON (ONLY EU, AU) TACHOMETER/HOUR METER TEMPERATURE GAUGE 615O412A 615O413A 615O411A (1) Horn Button (1) Hour Meter (1) Temperature Gauge (2) Engine Revolution Meter This meter shows the number of hours Wait until Engine is warm enough. Do not Pressing the button blows the horn.
  • Page 44 4-8 DK35/40/450L FUEL GAUGE 4WD OPERATION INDICATOR (only USA) PTO ON INDICATOR 615O414A 615O415A 615O416A (1) Fuel Gauge This lamp lights up red while operating This lamp lights up yellow when 4WD When the key switch is on, the fuel gauge PTO.
  • Page 45 DESCRIPTION OF OPERATING SYSTEM 4-9 COOLANT LEVEL WARNING LAMP DIFFERENTIAL LOCK INDICATOR ENGINE OIL PRESSURE INDICATOR (ONLY DK35 , 40 , 450L-EU) 615O417A 615O418A 615O419A The light will illuminate when the differ- When the oil pressure in the tractor’s en- CAUTION ential lock pedal is engaged.
  • Page 46 4-10 DK35/40/450L BATTERY CHARGE WARNING LAMP GLOW PLUG INDICATOR HYDRAULIC SYSTEM WARNING LAMP 615O420A 615O421A 615O422A This lamp lights up yellow when certain The battery charge lamp will glow red When the key switch is turned to the problems occur in hydraulic system.
  • Page 47 DESCRIPTION OF OPERATING SYSTEM 4-11 HIGH-BEAM INDICATOR PARKING BRAKE INDICATOR 615O423A 615O424A This indicator lights up blue when the This lamp lights up red when locking the headlamp switch is in high-beam position. parking brake while depressing the brake pedal. Make sure to drive the machine with parking brake unlocked.
  • Page 48 4-12 DK35/40/450L OPERATING THE CONTROLS (1) Shuttle Shift Lever (2) Clutch Pedal (3) Main Gear-Shift Lever (4) Hi-Lo Shift (5) Hand Accelerator Lever (6) Brake Pedal (L) (7) Brake Pedal (R) (8) Foot Throttle (9) Double Action Lever (A, B)
  • Page 49 DESCRIPTION OF OPERATING SYSTEM 4-13 MAIN SHIFT LEVER CAUTION IMPORTANT To avoid personal injury: Start in lower gears and shift one Use the clutch when making an gear at a time until desires gear emergency stop or working in is obtained. confined areas, such as getting To prolong clutch life, avoid slip- tractor in position to attach an...
  • Page 50 4-14 DK35/40/450L HI-LO SHIFT LEVER CREEP SPEED LEVER CR MODEL, DK450L-EU 2. Prohibited uses • Using creeping speed to escape from dampened soil. • Towing and trailing works • Frontal loader works • Frontal snowplow works • Engineering works. 3. Observance •...
  • Page 51 DESCRIPTION OF OPERATING SYSTEM 4-15 SHUTTLE SHIFT LEVER HAND ACCELERATOR LEVER IMPORTANT Reduce engine speed to low idle before shifting the shuttle shift lever. 615O430A 615O431A (1) Hand Accelerator Lever (1) Shuttle Shift Lever (A) Decrease (A) Forward (B) reverse (B) Increase The tractor’s driven forward or in When the hand accelerator lever is...
  • Page 52 4-16 DK35/40/450L STEERING WHEEL ADJUSTMENT BRAKE PEDAL(RIGHT AND LEFT) FOOT THROTTLE 615O432A 615O433A 615O434A (1) Tilting Steering Lever (1) Brake Pedal (L) (3) Brake Lock (1) Foot Throttle (2) Brake Pedal (R) Steering Wheel tilt lever is a ratchet type 1.
  • Page 53 DESCRIPTION OF OPERATING SYSTEM 4-17 CLUTCH PEDAL PARKING BRAKE LEVER (USA, AU TYPE) (EU TYPE) 615O435A 615O436A 615O437A (1) Parking brake lever (1) Clutch Pedal (1) Parking Brake Lever (A) Lock (A) Lock (B) Release When the clutch pedal is fully depressed, 1.
  • Page 54 4-18 DK35/40/450L MID PTO LEVER DIFFERENTIAL LOCK PEDAL (EXCLUDING DK450L-EU) WARNING To prevent loss of control of trac- tor, never use the differential lock at speeds above 8 km/h (5 MPH). Never use the differential lock when turning the tractor. When engaged, the differential lock will prevent the tractor from turning.
  • Page 55 FRONT WHEEL DRIVE LEVER / QUICK-TURN DEVICE OPERATION BUTTON (ONLY DK450L-EU) USA-DK35 /AU Type USA-DK35,40 Type CAUTION To avoid any hazards, turn “OFF” the Quick-turn selection switch. Do not use in high-speed works such as plowing. Do not use when a loader is installed.
  • Page 56 4-20 DK35/40/450L SEAT (USA, AU TYPE) (EU TYPE) SEAT BELT ADJUSTMENT 1. Check if the seat belt is not twisted. Then place the belt and the latch plate vertically and adjust the belt length so that there is enough space in a size of the fist between the waist and the belt.
  • Page 57 DESCRIPTION OF OPERATING SYSTEM 4-21 SWING DRAWBAR P.T.O CAP 615O444A 615O445A (1) Swing drawbar (1) P.T.O Cap Use swing drawbar only with equipment CAUTION designed for using with this tractor. When not using PTO shaft, attach CAUTION PTO cap after greasing. Only attach implements to the 3 point linkage that are designed for fitting to the 3 point linkage.
  • Page 58 PRE-OPERATION CHECK OPERATING NEW TRACTOR OPERATING OPERATING THE ENGINE OPERATING THE TRACTOR...
  • Page 59 5-2 DK35/40/450L PRE-OPERATION CHECK OPERATING NEW TRACTOR It is a good practice to know the condi- - Do a walk around inspection. How a new tractor is handled and main- tion of your tractor before you start it. tained determines the life of the tractor.
  • Page 60 OPERATING 5-3 OPERATING THE ENGINE CHANGING LUBRICATING OIL FOR STARTING THE ENGINE NEW TRACTORS In handling a new tractor, the following Special attention should be given to new WARNING precautions should be observed. tractors lubrication oil. New parts are not Carefully read and understand accustomed to each other and are not You Should not operate the your trac-...
  • Page 61 5-4 DK35/40/450L USA, AU TYPE EU TYPE 615O502A 615O503A 615O501A (1) Parking Brake Lever (1) PTO Switch (2) P.T.O Change Switch (1) Main Shift Lever (A) Lock - OFF - ON 1. Apply the parking brake. 2. Place the P.T.O switch (Only EU) to the 3.
  • Page 62 OPERATING 5-5 615O504A 615O505A 615O506A (1) Hand Accelerator Lever (1) Position Control Lever (1) Clutch Pedal (A) Decrease (B) Increase 4. Lower the attachment by pushing the 5. Pull the hand accelerator lever 6. Step on the clutch pedal. position control lever forward. halfway.
  • Page 63 5-6 DK35/40/450L HOW TO START IN WINTER STOPPING THE ENGINE 7. Turn the switch key to “Start” position. 1. First, you place the start switch in Reduce engine revolution and apply even “ON” position, and please wait (about foot pressure on both brake pedals. De-...
  • Page 64 OPERATING 5-7 WARMING UP WARM-UP AND TRANSMISSION OIL IN THE LOW TEMPERATURE RANGE IMPORTANT CAUTION Hydraulic oil serves as transmission Remove the key whenever you To avoid personal injury: fluid. In cold weather, the oil may be cold leave the tractor. Then you are During warm up of the engine be with increased viscosity.
  • Page 65 5-8 DK35/40/450L JUMP STARTING 5. Cover the vent hole with damp rags, WARNING and do not allow the rags to touch the battery terminals. This tractor has a 12 volt nega- tive ground starting system. 6. Attach the red clamp to the positive...
  • Page 66 OPERATING 5-9 OPERATING THE TRACTOR STARTING THE TARCTOR 1. Adjust the seat and fasten the seat 2. Adjust the steering wheel according USA, AU TYPE belt. to the driver’s physique. SEAT ADJUSTMENT WARNING Adjust the seat to the position for easy Do not adjust the steering wheel access to the pedal and steering wheel.
  • Page 67 5-10 DK35/40/450L 615O509A 615O510A 615O511A (1) Hand Accelerator Lever (1) Brake Pedal (LH) (1) Position Control Lever (A) Decrease (2) Brake Pedal (RH) (B) Increase 3. Make sure whether the brake pedal of 4. Pull the position control lever backward 5.
  • Page 68 OPERATING 5-11 USA, AU CAUTION Do not put one of your feet on the clutch while driving. If you put it, the clutch stays in the slip posi- tion, and as a result it wears quic- kly. As for the clutch operation. You should take away the clutch quic- kly, and connect it slowly.
  • Page 69 5-12 DK35/40/450L STOPPING THE TRACTOR PARKING PARKING BRAKE LEVER IMPORTANT When you park and stop the tractor, you should pull the park- ing brake to fix it. As the tractor is constructed in transmission that is always engaged, if the Hi- Lo shift is put in “Low”, the trac-...
  • Page 70 OPERATING 5-13 HOW TO TURN HOW TO DRIVE ON A SLOPE When parking or stopping the tractor, You should turn slowly by lowering the 1. Please drive according to the condi- secure it by applying the brake pedal. engine rotation if possible. tions of the slope at safe speed so When applying the parking brake, con- that the engine is not under heavy load...
  • Page 71 5-14 DK35/40/450L THE CAUTIONS WHEN COMING IN CAUTIONS WHILE DRIVING ON THE AND OUT OF PAVED ROAD ROAD 1. Make sure that the left and right pedal USA, AU TYPE are connected. 2. If the difference of the height is large when coming in and out of the culti- vated land, it is dangerous.
  • Page 72 OPERATING 5-15 LOADING INTO AND UNLOADING CAUTIONS WHILE DEALING THE OUT OF THE TRUCK POWER STEERING 1. When you load the tractor, do it by 1. Power steering is only possible while WARNING driving backward. the engine is running. If the engine ro- Do not stay in the cabin except the tation is at low speed, the handle is 2.
  • Page 73 5-16 DK35/40/450L THE CAUTIONS ON DEALING OF THE IMPLEMENT 5. In cold weather, use it after enough 1. When you remove and attach the 8. Do not load any person or objects in- preheating. implement, make sure that no one stead of the balance weight.
  • Page 74 OPERATING 5-17 THE CAUTIONS WHEN ATTACHING SEVEN PIN ELECTRICAL POWER AN IMPLEMENT OUTLET ONLY EU TYPE ONLY USA, AU TYPE 615O518A CAUTION A plate describing how to attach the implement is placed on the standard implement company. When you are attaching an imple- ment (like rotary) not requiring any traction, mount the assem- bling spot of the top link into the...
  • Page 75 5-18 DK35/40/450L LIFTING DEVICES FOR AN ATTACHMENT POSITION CONTROL DRAFT CONTROL The hydraulic lifter can always be oper- ated while the engine is running, regard- less of engagement or disengagement of the clutch. 615O520A 615O521A (1) Position Control Lever (1) Draft contol Lever 1.
  • Page 76 OPERATING 5-19 DEALING OF SINGLE-DOUBLE MIXED CONTROL 3-POINT HITCH LOWERING SPEED ACTING VALVE 615O522A 615O524A 615O523A (1) Ground Surface (2) Soft Soil (1) 3-point hitch lowering speed knob (3) Implement Penetration Limit (A) Lock ) Fast ) Slow WARNING In draft control, when draft decreases, The lowering speed of the 3-pint hitch To avoid personal injury: the implement automatically lowers to in-...
  • Page 77 5-20 DK35/40/450L ATTACHING DEVICES FOR AN IMPLE- CONNECTION AND DISCONNECTION OF OPERATION OF SINGLE - DOUBLE ACT- MENT (FOR GENERAL IMPLEMENT) COUPLER ING VALVE HOW TO CONNECT THE COUPLER 1. Clean up female coupler and male cou- pler of the tractor by removing dust and foreign particles and wiping moisture.
  • Page 78 OPERATING 5-21 TIRES ADJUSTMENT OF CHECK LINK WHEN IMPLEMENT IS NOT ATTACHED (WITHOUT AU, DK450L-EU) 1. Fix lower link (LH. RH) not to touch with wheels when implement is not attached. 2. Fix Top link into fixed bracket. ADJUSTMENT OF TOP LINK 1.
  • Page 79 5-22 DK35/40/450L INFLATION PRESSURE Though the tire pressure is factory-set WARNING to the prescribed level, it naturally drops Do not use tires larger than speci- slowly in the course of time. Thus, check fied. it everyday and inflate as necessary.
  • Page 80 OPERATING 5-23 TREAD FRONT WHEELS Front axle is not adjustable. Check and tighten as instructed. IMPORTANT Always attach tires as shown in the right-side drawings. If not attached as illustrated, transmission parts may be dama- ged. 17 ~ 19 kgf·m Wheel bolt torque 196.1 ~ 225.5 N.m 144.7 ~166.3 lbf.ft...
  • Page 81 5-24 DK35/40/450L DK35 REAR WHEELS Remove rim bolts, slide in peripheral di- rection to move to outside or inside of disk and set. Change the left with the right tire, and set to the inside or outside of the disk.
  • Page 82 OPERATING 5-25 BALLAST DK40 DK450L SELECTING FRONT BALLAST Add weight to front end if needed for stability. Heavy pulling and heavy rear mounted implements tend to lift front wheels. Add enough ballast to maintain steering control and prevent tip over. Remove weight where it is no longer needed.
  • Page 83 5-26 DK35/40/450L SELECT REAR BALLAST CAREFULLY Add weight to rear wheels if needed to improve traction or for stability. Amount of rear ballast should be matched to job and ballast should be removed when it is not needed. Rear wheel weights are...
  • Page 84 SERVICE INTERVALS LUBRICANTS MAINTENANCE PERIODIC SERVICE...
  • Page 85 6-2 DK35/40/450L SERVICE INTERVALS Indication on hour meter Reference Period Since then page 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Engine oil Every 100 Hr 6-11 Change Engine oil filter Every 200 Hr...
  • Page 86 MAINTENANCE 6-3 Indication on hour meter Reference Period Since then page 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Front axle pivot Every 600 Hr 6-24 Adjust Toe-in Every 200 Hr 6-22 Adjust Engine valve clearance Adjust...
  • Page 87 6-4 DK35/40/450L LUBRICANTS To prevent serious damage by hydraulic systems, use only DAEDONG genuine fluid or its equivalent. Capacities / U.S.gal.) Locations Lubricants DK35 DK40 DK450L No.2-D diesel fuel 40 (10.6) No.1-D diesel fuel if temperature is below Fuel -10°C (14°F) 7.0 (1.9)
  • Page 88 (1) Fuel Tank Cap up, oil or coolant leaks, broken or worn parts. To open the bonnet, twist the lock screw. Model Fuel tank capacity DK35/40/ CAUTION (10.6 U.S.gal.) 450L The wiring connection for the headlights must be disconnected CAUTION...
  • Page 89 6-6 DK35/40/450L AIR DISCHARGE Dirt may block the vent hole for the fuel Air discharge is needed, NOTE tank, thus causing the engine to lose • When disengaging the fuel filter or the power, periodically clear the vent hole No.2-D is a distillate fuel of lower vola- fuel pipe.
  • Page 90 MAINTENANCE 6-7 CHECKING ENGINE OIL LEVEL CHECKING TRANSMISSION FLUID LEVEL IMPORTANT When using an oil of different maker or viscosity from the pre- vious one, remove all of the old oil. Never mix two different types of oil. If oil level is low, do not run engine. CAUTION To avoid personal injury: Be sure to stop the engine be-...
  • Page 91 6-8 DK35/40/450L CHECKING COOLANT LEVEL CLEANING GRILL, RADIATOR NET 1. Check to see that the coolant level is between the “Hight” and “LOW” marks of recovery tank. 2. When the coolant level drops due to evaporation, add water only up to the full level.
  • Page 92 MAINTENANCE 6-9 EVERY 50 HOURS CHECKING BRAKE AND CLUTCH PEDALS LUBRICATING GREASE FITTINGS CHECKING HEAD LIGHT, HAZARD 1. The brake and clutch pedals should be You should apply a small amount of multi- LIGHT ETC. inspected for free travel, and smooth purpose grease to the following points 1.
  • Page 93 6-10 DK35/40/450L 615O640A 615O610A 615O614A (1) Lock Nut (1) Brake Pedal(LH) (2) Brake Pedal(RH) (2) Adjusting Bolt 615O611A 615O613A (1) Top Link (3) Lifting Rod (LH) (2) Top Link Holder (4) Lifting Rod (RH)
  • Page 94 144.7 ~166.3 lbf.ft 192.4 ~ 224.2 lbf.ft CAUTION Model Oil capacity with filter To avoid personal injury: DK35 (1.5 U.S.gal.) Never operate tractor with a DK40/ loose rim, wheel, or axle. (1.9 U.S.gal.) DK450L Any time bolts and nuts are loosened, retighten to specified torque.
  • Page 95 6-12 DK35/40/450L CLEANING AIR CLEANER PRIMARY 3. Do not touch the filter element except ELEMENT IMPORTANT in cases where cleaning is required. The air cleaner uses a dry ele- 4. When cleaning the element, refer to ment, never apply oil.
  • Page 96 MAINTENANCE 6-13 DEHYDRATE IN THE FUEL FILTER AIR MUST BE ELIMINATED FROM THE IMPORTANT FUEL SYSTEM IN THE FOLLOWING CASES : When the air venting is finished, fuel which does not contain air 1. When the fuel filter and pipes are bubbles will be filtered by the fuel removed.
  • Page 97 6-14 DK35/40/450L ADJUSTING FAN BELT TENSION CHECKING FUEL LINE 1. Stop the engine and remove the key. 2. Apply moderate thumb pressure to belt between pulleys. 3. If tension is incorrect, loosen the al- ternator mounting bolts and, using a...
  • Page 98 MAINTENANCE 6-15 ADJUSTING CLUTCH PEDAL ADJUSTING BRAKE PEDAL Although checking the fuel pipe connec- tion is recommended every 100 service hours, it should be done every 6 months if operation does not exceed 100 hours in 6 months. 1. If the tightener band is loose, apply a slight coat of lubricant onto the threads and securely tighten it.
  • Page 99 6-16 DK35/40/450L BATTERY 25 ~ 35 mm (1.0 ~ 1.4in.) Proper on the pedal. brake pedal Keep the free travel free travel in the right and left brake pedals equal. 1. Release parking brake. 2. Slightly depress the pedals and mea- sure the free travel at the top of the pedal stroke.
  • Page 100 MAINTENANCE 6-17 BATTERY ELECTROLYTE OPERATING INSTRUCTION 8. Battery should be charged once each month when in service. 1. Battery must be fixed tightly in case 9. To charge the battery connect the holder. battery positive terminal to the 2. The battery should be secured and charger positive terminal and the the connecting cables properly fitted negative to the negative, then re-...
  • Page 101 6-18 DK35/40/450L DIRECTION FOR STORAGE CHARGING DRY TYPE BATTERY IMPORTANT 1. When shutting down the tractor for 1. Remove vent plugs and discard tem- When connecting the battery, do long period of time, remove the bat- porary sealing cardboards and tapes.
  • Page 102 MAINTENANCE 6-19 5. Batteries are preferably charged by 6. Check temperature of electrolyte, if it current showed in Table 2. Keep vent reaches 40°C (105°F), lower the plugs removed during charging. charging rate. When temperature is too high, reduce charging rate and charge <...
  • Page 103 6-20 DK35/40/450L EVERY 200 HOURS REPLACING HYDRAULIC OIL FILTER REPLACING ENGINE OIL FILTER CAUTION To avoid personal injury: Be sure to stop the engine be- fore changing oil filter cartridge. Allow engine cool down sufficiently, oil can be hot and can burn.
  • Page 104 MAINTENANCE 6-21 CHECKING RADIATOR HOSE AND CLAMP 615O630A 615O631A 615O632A (1) Oil Filter Cartidge (1) Gauge (2) Oil Filling Plug (1) Radiator Hose 1 (2) Radiator Hose 2 (A) Oil Level is Acceptable Within This Range 3. Remove the oil filter. 6.
  • Page 105 6-22 DK35/40/450L ADJUSTING TOE-IN POWER STEERING LINE PRECAUTION AT OVERHEATING Take the following actions in the event the coolant temperature be nearly or more than the boiling point, what is called “Overheating”. 1. Stop the machine operation in a safe place and keep the engine unloaded idling.
  • Page 106 MAINTENANCE 6-23 EVERY 300 HOURS CHANGING TRANSMISSION FLUID CAUTION To avoid personal injury: Allow engine cool down sufficiently, oil can be not and can burn. 1. To drain the used oil, remove the drain plug at the bottom of the transmission case and drain the oil completely into the oil pan.
  • Page 107 6-24 DK35/40/450L EVERY 400 HOURS EVERY 600 HOURS FULE FILTER ELEMENT REPLACEMENT CHANGING FRONT AXLE CASE OIL ADJUSTING FRONT AXLE PIVOT 615O638A 615O639A 268O640A (1) Fuel Filter Ass’y (2) Fuel Filter (1) Filling Plug (3) Drain Plug (1) Lock Nut...
  • Page 108 MAINTENANCE 6-25 EVERY 800 HOURS EVERY 1 YEAR EVERY 2 YEARS ADJUSTING ENGINE VALVE CLEARANCE REPLACING AIR CLEANER ELEMENT Consult your local DAEDONG DEALER for (See “Cleaning Air Cleaner Element” in this service. every 100 hours maintenance.) 615O641B (1) Drain Cock IMPORTANT Do not start engine without cool- ant.
  • Page 109 6-26 DK35/40/450L FLUSH COOLING SYSTEM AND CHANG- ANTI-FREEZE If cooling water freezes, it can damage ING COOLANT the cylinders and radiator. It is necessary, 1. Stop the engine and let cool down. if the ambient temperature falls below 0°C 2. To drain the coolant, open the radia- (32°F), to remove cooling water after...
  • Page 110 MAINTENANCE 6-27 SERVICE AS REQUIRED DRAINING CLUTCH HOUSING WATER REPLACING RADIATOR HOSE (WATER * At 760 mmHg pressure (atmospheric). PIPES) A higher boiling point is obtained by Replace the hoses and clamps. using a radiator pressure cap which (See “Checking Radiator Hose and Clamp” permits the development of pressure in every 200 hours maintenance.) within the cooling system.
  • Page 111 6-28 DK35/40/450L STEERING WHEEL REPLACING FUSE USA, AU TYPE 615O644A 615O646A (1) Steering wheel (1) Fuse Box (A) 20 ~ 40mm (0.8 ~ 2.0 in.) It is difficult to drive straight, if the steer- The tractor electrical system is protected ing wheel clearance is not good.
  • Page 112 Refer to the troubleshooting section of this manual or your local Kioti Dealer for specific information dealing with electrical problems. 615O648A (1) Slow Blow Fuse Remove the coupling and replace the old slow blow fuse with a new one.
  • Page 113 6-30 DK35/40/450L REPLACING LIGHT BULB [EU TYPE] 1. Head lights and rear combination lights: Take the bulb out of the light body and Light Capacity replace with a new one. 12V 35W / Head light 2. Other lights: 35W(RHD) Detach the lens and replace the bulb.
  • Page 114 TRACTOR STORAGE STORAGE REMOVING THE TRACTOR FROM STORAGE...
  • Page 115 7-2 DK35/40/450L TRACTOR STORAGE If you intend to store your tractor for an CAUTION extended period of time, follow the pro- To avoid personal injury: cedures outlined below. These proce- Do not clean the machine with en- dures will insure that the tractor is ready gine running.
  • Page 116 STORAGE 7-3 REMOVING THE TRACTOR FROM STORAGE 10. Keep the tractor in a dry place where 1. Check the tire air pressure and inflate the tractor is sheltered from rain. the tires if they are low. Cover the tractor. 2. Jack the tractor up and remove the 11.
  • Page 117 TROUBLE SHOOTING...
  • Page 118 8-2 DK35/40/450L ENGINE TROUBLESHOOTING WHEN ENGINE IS DIFFICULT TO START Cause Countermeasures Fuel is thick and doesn’t flow - Check the fuel tank and fuel filter. - Remove water, dirt and other impurities. - As all fuel will be filtered by the filter, if there should be water of other foreign matters on the filter, replace the filter.
  • Page 119 - Do not use poor quality fuel for it will cause wear of the pump. Only use No. 2 Injection pump wear diesel fuel. - Check the fuel injection pump element and delivery valve assembly and replace as necessary. WHEN COLOR OF EXHAUST IS SPECIALLY BAD See your KIOTI dealer.
  • Page 120 8-4 DK35/40/450L WHEN COLOR OF EXHAUST IS SPECIALLY BAD Cause Countermeasures Fuel governing device is bad - Contact dealer for repairs. Fuel is of extremely poor quality - Select good quality fuel. Temperature Fuel type above -10°C (14°F) NO.2 Diesel below -10°C (14°F)
  • Page 121 TROUBLESHOOTING 8-5 WHEN ENGINE MUST BE STOPPED IMMEDIATELY Cause Countermeasures Speed suddenly decreases or increases - Check the adjustments and timing of injection and the fuel system. Unusual sound is heard suddenly - Check all moving parts carefully. Color of exhaust suddenly turns dark - Check the fuel injection system, especially the fuel injection nozzle.
  • Page 122 8-6 DK35/40/450L TRACTOR TROUBLESHOOTING WHEN TRACTOR DOES NOT MOVE WHILE ENGINE IS RUNNING Cause Countermeasures Speed change lever is at neutral - Check speed change lever. Parking brake is working - Release the parking brake. WHEN 3 POINT HITCH DOES NOT MOVE...
  • Page 123 TROUBLESHOOTING 8-7 BATTERY TROUBLESHOOTING Condition of Battery Cause Countermeasure Cause Starter does not function - Key is not “ON” - Turn key “ON” - Battery is over-used until light - Charge for long period by ordi- - Do not overuse the battery becomes dim.
  • Page 124 INDEX...
  • Page 125 9 -2 DK35/40/450L INSTRUMENTS PANEL AND SWITCHES ............4-4 BATTERY TROUBLESHOOTING ... 8-7 MAINTENANCE ........6-1 Key switch ........4-5 BEFORE OPERATING THE TRACTOR ... 1-2 Turn signal/ Head light switch ..4-5 PTO change switch(Manual/Automatic) ............4-6 OPERATING ......... 5-1 Hazard lamp switch ......
  • Page 126 INDEX 9-3 Seat ..........4-20 Seven pin electrical power outlet ............5-17 Swing drawbar ......4-21 REMOVING THE TRACTOR FROM STOR- Lifting devices for an attachment 5-18 PTO cap ......... 4-21 AGE ............. 7-3 Dealing of single-double acting Valve OPERATING THE ENGINE ....5-3 ............

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