Graco G3 Series Instructions Manual
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Water Pump
  5. G3 Series
  6. Instructions manual

Graco G3 Series Instructions Manual

Max automatic lubrication pump, for dispensing of nlgi grades #000 to #2 greases and oil with at least 40cst, for professional use only, not approved for use in explosive atmospheres or hazardous locations
Hide thumbs Also See for G3 Series:
Table of Contents

Advertisement

Quick Links

See also: Instruction Manual
Instructions
G3 Max Automatic
Lubrication Pump
For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For
Professional Use Only.
Not approved for use in explosive atmospheres or hazardous locations.
Part Nos., page 3
5100 psi (35.1 MPa, 351.6 bar) Pump Output Pressure
5000 psi (34.4 MPa, 344.7 bar) Maximum Working Pressure - Auto-Fill Shut Off
Important Safety Instructions
Read all warnings and instructions in this
manual. Save all instructions.
Conforms to ANSI/UL 73
Certified to CAN/CSA
Std. 22.2 No 68-09
3132066
24V and 110-240VAC Pumps ONLY.
332305J
EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the G3 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Graco G3 Series

Summary of Contents for Graco G3 Series

  • Page 1 Instructions G3 Max Automatic Lubrication Pump 332305J For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional Use Only. Not approved for use in explosive atmospheres or hazardous locations. Part Nos., page 3 5100 psi (35.1 MPa, 351.6 bar) Pump Output Pressure 5000 psi (34.4 MPa, 344.7 bar) Maximum Working Pressure - Auto-Fill Shut Off Important Safety Instructions...

  • Page 2: Table Of Contents

    Setup ........22 Graco Information ..... . . 88 Connecting to Auxiliary Fittings .

  • Page 3: Part / Model Numbers

    Part / Model Numbers Part / Model Numbers The Part Number is a six-digit unique number that is only used to order the G3 Pump. The configured Model Number identifies the distinct features of a specific G3 Pump. To help you understand each component that makes up the Model Number see Understanding Your Model Number, page 5.

  • Page 4: Liter Models

    Part / Model Numbers 8 Liter Models 12 Liter Models Part Model Numbers Part Model Numbers 96G105 G3-G-24MX-120L00-1DMVA2R3 96G089 G3-G-24MX-8L0L00-10CV00R0 96G120 G3-G-ACMX-120L00-1DMVA2R3 96G093 G3-G-ACMX-8L0L00-1D0V0000 96G164 G3-G-24MX-120L05-10CV00000 96G097 G3-G-12MX-8L0L00-1DMVA2R3 96G165 G3-G-24MX-120L05-U0CV0100 96G100 G3-G-12MX-8L0L00-UDMVA1R2 96G231 G3-A-12MX-120L08-V0C0010M 96G104 G3-G-24MX-8L0L00-1DMVA2R3 96G246 G3-A-24MX-120L08-U0C0010M 96G109 G3-A-24MX-8L0L00-1DMVA2R3 96G112 G3-G-24MX-8L0L00-UDMVA1R2 16 Liter Models 96G119 G3-G-ACMX-8L0L00-1DMVA2R3...

  • Page 5: Understanding The Model Number

    Use the Code Sample provided below to identify each component’s location in the Model Number. The options for each component that make up the code are provided on the lists below. NOTE: Some pump configurations are not available. Contact Graco Customer Service or your local Graco distributor for assistance.

  • Page 6: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 7 Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgi- cal treatment. •...

  • Page 8: Installation

    The pump module was carefully packaged for shipment upright. Refer to your model number to confirm by Graco. When the package arrives, perform the follow- if a follower plate was installed on your pump. ing procedure to unpack the units: See page 5, Understanding the Model Number 1.

  • Page 9: Component Identification

    Pressure Relief Valve (Not shown. Not included / required for Vent Hole for Follower Plate (grease models only / not each outlet - Available from Graco. See Parts, page 83.) available on all grease models) Zerk Inlet Fill Fitting (1 included / grease models only) Fill cap (oil models only) ™...

  • Page 10: Typical Installation

    Pressure relief valve (Not included/required for each outlet - Pressure switch (Injector Installations) - user supplied. See Parts, page 83) Vent valve (Not included / available from Graco. See - Cycle indicator sensor cable (Divider Installations) Parts, beginning on page 82.)

  • Page 11: Typical Installation - With Remote Fill Manifold

    Installation Typical Installation - With Remote Fill Manifold The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. Key: G3 Pump Auto-Fill Shut Off Valve...

  • Page 12: Optional Installation - Without Remote Fill Manifold

    Installation Optional Installation - Without Remote Fill Manifold The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. NOTE: The remote filling station pump stalls (dead-heads) when the reservoir is full. If the pump does not stall (dead-head) there is a leak in the system.

  • Page 13: System Configuration And Wiring

    Grounding provides an escape wire for the electric line with the power entry to the system. current. Fuse Kits are available from Graco. The following Table identifies the correct fuse to use for your input voltage Improper installation of the grounding conductor may and the corresponding Graco Kit number.
  • Page 14 An internal representative wiring diagram is included where it is deemed useful. Wire colors provided on these pages only refer to the power cable provided by Graco with this product. Standard Remote...
  • Page 15 Installation Alarm Relay Response Output Tied to Common N.O. No Faults or Warnings N.C. Warning N.O. (Advanced Programming N.C. Setting A11 OFF) N.O. Fault (Advanced N.C. Programming A7 OFF) 1 second Fault N.O. (Advanced Programming N.C. Setting A7 ON) Wiring and Installation Diagrams The following Table identifies the wiring and installation diagrams provided in this manual.

  • Page 16: Power Din Ac

    Installation Power DIN AC - 15 foot: Part No. Power DIN DC - 15 foot 16U790 Pin and Related Wire Color (F . 8) Pin Name Color Pin and Related Wire Color (F . 7) -VDC Black +VDC White Pin Name Color Not Used Not Used...

  • Page 17: Power Cpc Dc

    Not Used for starting a manual run cycle if used in conjunction -VDC Black with a 5-wire CPC cable, is available from Graco. Con- tact your local Graco distributor or Graco Customer Ser- +VDC White vice for additional information about these kits.

  • Page 18: Inputs (M12)

    Installation Pin and Related Wire Color (F . 11) Wiring for “08” Option Inputs (M12) See Technical Data, page 85 for ratings. CPC Pin Pin Name Wire Color Not Used Not Used Connector on Housing Pin-out -VDC/Com Black +VDC Alarm White 1 SW + Manual...

  • Page 19: Vent Valve Outputs

    Installation Vent Valve Outputs Alarm Outputs See Technical Data, page 85 for ratings. DC example shown. See Technical Data, page 85 for ratings. . 13 . 14 332305J...
  • Page 20 Installation Part No. 124333: Cable Pin Out (M12) for 5m Part No. 124300: Male Flying Lead Pin Out cable (M12) Wire Colors (F . 15) Wire Colors (F . 16) Item No. Color Item No. Color Brown Brown White White Blue Blue Black...
  • Page 21 Installation Part No. 124594: 4 Pin (M12) Male Field Wireable Connector for 6-8 mm Cable . 18 NOTE: Field wireable connectors are for sensors with integrated cable. Part No. 124595: 5 Pin (M12) Male Field Wireable Connector for 8-11 mm Cable .

  • Page 22: Setup

    See Technical Data, page 81. • Install a pressure relief valve close to every pump outlet; before any auxiliary fitting. NOTE: A pressure relief valve can be purchased from Graco. See Parts, page 83. . 20 332305J...

  • Page 23: Setting Pump Outlet Volume

    Before making any adjustments to pump volume, Relieve Pressure following procedure on page 22. • Only use Graco supplied spacers to control output volume. 1. Use a wrench to turn pump element counter-clock- wise to loosen. Do not remove entire pump element.
  • Page 24 Setup Models without a follower plate: Models with a follower plate: 1. Connect fill hose to inlet fitting (D) (F . 23). 1. Connect fill hose to inlet fitting (D) (F . 23). 2. For higher viscosity fluids, start pump to rotate stir- ring paddle during fill to prevent air pockets from forming in grease.

  • Page 25: Auto-Fill Shut Off

    Auto Fill Shut Off. See Fill Valve instruc- to the reservoir, it pushes the plate valve up to the top of tion manual 333393. Graco fill valve, part no. 77X542 is the reservoir. The plate valve then pushes the valve pin available.
  • Page 26 A Pressure Relief Kit: 247902 is available from NOTE: If the pump does not stall (dead-head) there is a Graco. Contact your distributor or Graco Customer leak in the system. Service for additional information about this kit. 2. Connect Supply Hose (J) at Quick Connect (V).

  • Page 27: Filling Oil Unit

    Setup Remote Filling Station Pressure Relief Filling Oil Unit The reference letters used in the following instructions • Only use oil appropriate for your application, auto- refer to the Typical Installation diagrams starting on matic dispensing, and the equipment’s operating page 10.

  • Page 28: Priming

    Setup Priming 2. Only run pump until air is no longer dispensed with the lubricant coming out of element fitting (F . 32). NOTE: It is not necessary to prime pump every time pump is filled with lubricant. Pump only requires priming the first time it is used or if it is allowed to run dry.

  • Page 29: Quick Setup Guide

    Quick Setup Guide Quick Setup Guide 0D[ 0RGHO 6\VWHP  ,QMHFWRU 6\VWHP ZLWK 6LQJOH 6HQVRU ,QSXW 6HOHFW (QWHU (QWHU 6HWXS 21%DFNXS 7LPH 0066 (QWHU 6\VWHP 3UHOXEH 5XQV 2SWLRQ 7LPH $FFRUGLQJ ++00 WR 6HWWLQJV (QWHU 3UHOXEH 'HOD\ 0066 0D[ 0RGHO 6\VWHP  'LYLGHU 9DOYH 6\VWHP ZLWK 6LQJOH 6HQVRU ,QSXW 6HOHFW 3UR[ VHQVRU (QWHU...

  • Page 30: Max Model Setup

    Max Model Setup Max Model Setup Control Panel Overview (F . 33) NOTE: Programming instructions begin on page 31. OFF TIME/BACKUP TIME ON TIME/BACKUP TIME • LED lights when OFF DISPLAY • LED lights when ON Time/Backup Time is used to con- •...

  • Page 31: Programming The Max Model

    The G3 controller does not require a user to provide a PIN code to access the programming features of the unit. However, Graco understands that some users may want to protect the programming settings and therefore, an option for adding PIN Code authorization is available.
  • Page 32 Max Model Setup and down through the numbers 0-9 until the first number in the PIN code is displayed in the field. 4. Press the ENTER button to set the year number. 4. Press the ENTER button to set the num- ber.
  • Page 33 Max Model Setup 4. Press the ENTER button to set the Programming ON Duration date. • OFF, C1 (C2, C3) or P1 (P2, P3) displays, The time displays indicating the G3 is now ready to identifying the func- program the time. tion you are program- Enter the Time: ming.
  • Page 34 Max Model Setup • The first number Pressure Control (P1, P2, P3) Setup displayed after the • For injector systems, monitoring pressure can be “C1” on the dis- used as a way to ensure sufficient pressure has play blinks, indi- been reached to activate injectors.
  • Page 35 MM number To determine the Backup Time, Graco recommends the field. user verify the length of time it takes to complete a typi- cal cycle and double that value (to a maximum of 30 4.

  • Page 36: Pump Off / Rest Setup

    A specific set amount of Time (similar to Time If this time does not meet the application needs, Mode). contact Graco Customer Support. • If the machine count sensor input is available and not used in the OFF Mode, the definition of Programming ON Time the entered time is OFF TIME.
  • Page 37 2. Press the UP or updated. DOWN ARROW but- ton to change OFF to If this time does not meet the application needs, RUN or FLT on the contact Graco Customer Support. display. Programming Backup Time • RUN: After backup time...
  • Page 38 ENTER button, the G3 automatically switches to If this time does not meet the application needs, the Prelube Delay setup. contact Graco Customer Support. Notice the LED next to the prelube Programming OFF Time icon on the G3 display lights indicat-...

  • Page 39: Dms ™ Models Only

    The maximum length of time Prelube Delay can be set to is 59:59 (59 minutes:59 seconds). GRACO/G3Config/g3config.bin (for 0209 and earlier versions) or GRACO/Config/config.bin (for 0706 and 2. Press the ENTER button to lock in the later versions): This file cannot be modified. Modification selection.

  • Page 40: Uploading Pump Program Settings To The Pump

    • The USB flash drive must contain file Viewing the UNIT DMS ID Number GRACO/G3Config/g3config.bin (for 0209 and earlier) or GRACO/Config/config.bin (for 0706 1. In RUN mode, press and hold the or later). DOWN ARROW button. 2. The Unit DMS ID number displays. The...

  • Page 41: Operation / Data Log

    DMS ID Number: 0025 (see page 40) • Log Name Software Part Number: 16F821 Software Version: 1019 • DMS ID Number 09/29/2010 14:1400 • Current Software Graco Part Number • Current Software Version Date Time Description • Date and Time of Upload 9/29/2010...

  • Page 42: Error Log

    P1 Pressure Com- The system is set up to monitor a pres- pleted sure switch for an injector system using GRACO/G3_{DMS_id}/{download date - YYYYm- sensor input (P1, P2, and/or P3), the P2 Pressure Com- mDD}/ERRORLOG.CSV system has achieved pressure and the...
  • Page 43 Common Error Log entries are listed below. ating. Check the unit and sys- Software Fault An internal software error tem to determine that it is occurred. Contact Graco Cus- functioning correctly. Operat- tomer Service. ing outside of the specified temperature range may cause...
  • Page 44 Operation / Data Log USB Folder Navigation The pump program setting file was not found or created cor- rectly. Restore the setting file to the flash drive. USB Invalid File The pump program settings file was not found or created cor- rectly.

  • Page 45: Functional Summary

    This is very similar to an odometer in your car. Technical User Summary, page 53). The log file is stored as: This is very similar to the resettable trip odometer in your car. GRACO/G3_{DMS_id}/{download date - YYYYm- mDD}/FUNCSUM.CSV Example: GRACO/G3_00025/20100911/FUNC- SUM.CSV Sample Functional Summary...
  • Page 46 Operation / Data Log Common Functional Summary Data entries are listed below. Number of Cycles The number of lubrication cycles the unit has started. Total Run Hours Total amount of hours the pump has been in the ON mode of the ON/OFF cycle.

  • Page 47: Technical Summary

    The log file is stored as: Low Internal Tempera- The lowest internal temperature ture seen by the unit. GRACO/G3_{DMS_id}/{download date - YYYYm- mDD}/TECHSUM.CSV Sample Technical Summary G3 Technical Summary DMS ID Number: 00025 (see page 40) Software Part Number:16F821...

  • Page 48: Advanced Programming

    Advanced Programming Advanced Programming There are 11 Advanced Programming options. The following Table Identifies each option and when it is used. Advanced Model Setting Format/ Description Why Use This? Option Lockout Secures setup modes with PIN Prevents unauthorized users to adjusting set- Code (Optional) tings.
  • Page 49 Advanced Programming Firmware 6.04 and later for non-DMS models and 07.07 and later for DMS models. Low Level Reset Changes low level fault upon This function changes the behavior of the low Upon Power ON power ON. level fault upon power ON. Default = OFF Warning OFF Changes alarm output behav-...
  • Page 50 Advanced Programming 3. Repeat steps 1 and 2 for each PIN Code prompt field. If the PIN Code you entered is correct, the first editable character on the display will flash. Selecting Advanced Setup Options 1. Press the UP or DOWN ARROW button to move up or down through Advanced Options A1 - A7.
  • Page 51 Advanced Programming A2 - Low Level Alarm Time 3. Use the UP or DOWN Pump ON mode only. ARROW button to scroll through numerals 0 to 9 until Programs the amount of time in MM: SS (minutes and the desired number appears seconds) the pump can run between a Low Level Warn- in the second MM number ing and a Low Level Fault to help protect unit from run-...
  • Page 52 The default setting is 0. For assistance determining a reasonable number of Alarm Retries to • Time is set as minutes and seconds (MM:SS) only. program for your application, contact Graco Customer Service or your local Graco distributor. • The small flashing LED under the MM 1, 2, and 3 and Fault LED’s illuminate.
  • Page 53 Advanced Programming 3. When the correct number displays, 3. Press the ENTER button to exit press the ENTER button to set the num- Advanced Programming. ber. A6 - Clearing the Functional and Technical 4. Repeat 2 - 3 to set the remaining fields. ™...
  • Page 54 Advanced Programming A7- Constant Alarm Output ON Fault A8 - 4 Digit Hour OFF Time This function changes the behavior of the alarm output Changes the OFF time from HH:MM to HHHH. Allows in a fault from either toggling once every second for a maximum of 9999 hours of OFF time.

  • Page 55: Models With Firmware 6.03 And Later. Dms Models

    Advanced Programming A9 - Toggle Low Level Output on Low Level Models with Firmware 6.03 and Warning or Fault later. DMS Models with Firmware This function changes the behavior of the low level out- 7.07 and later. put in a warning or fault from either steady on (default) or toggling once every second.

  • Page 56: Models With Firmware 6.06 And Later For Non-Dms Models. Models With Firmware 7.09 And Later For Dms Models

    Advanced Programming 3. Press the ENTER button. Models with Firmware 6.06 and later for non-DMS models. Models with Firmware 7.09 and A11- Warning Off Through Alarm Relay later for DMS models This function changes the behavior of the alarm output in a warning condition to always off.
  • Page 57 Advanced Programming 2. Press the UP or DOWN NOTE: When prelube is on, and the pump is pow- ARROW to change OFF to ered-up, the pump will run this amount of lubrication ON on the display. The ON sequences. OFF/Backup Time in setup mode will be displayed in 3.

  • Page 58: Run Mode

    Run Mode Run Mode Time Control After setup is complete, the G3 automatically begins to run the OFF Time sequence (F . 46). • The G3 runs the programmed OFF sequence. MM : SS HH : MM (Notice the OFF Time LED on the display lights and the OFF Time counts down on the display.) •...
  • Page 59 Run Mode Cycle Control Pressure Control A single triggered count in a pressure based • A set number of triggered counts in a cycle • system (P1). Typically a pressure switch on the based system (C1). Typically a proximity switch connected to a divider valve.
  • Page 60 Run Mode Backup Time • In both Cycle and Pressure modes a Backup Time (maximum run time) has been set. • The LED(s) next to all programmed sensors (C/P1, C/P2, C/P3) illuminate. • The display shows time remaining until a fault. The example shown in F .
  • Page 61 Run Mode With machine count set, the Rest Cycle (Pump OFF) is Backup Time ended when the machine count reaches zero (0000). In Machine Count mode, if a Backup Time (maximum rest time) has been set: Machine Count • A set number of triggered counts. •...
  • Page 62 Run Mode Additional Controls • The LED next to the clock in the OFF field is illu- minated (F . 54). Venting • The Prelube LED lights (F . 54). In Max models a Vent Time can be set using the •...

  • Page 63: Alarms: Firmware Versions 6.01 And Below

    Alarms: Firmware Versions 6.01 and Below Alarms: Firmware Versions 6.01 and Below Any time a Fault / Warning occurs, a combination of LED’s will illuminate to notify you there is a problem and help identify the kind of Fault / Warning has occurred. •...
  • Page 64 Alarms: Firmware Versions 6.01 and Below Low Level Level of lubricant in Add lubricant to reservoir. Fault reservoir is low and addi- tional lubricant needs to be After lubri- added. cant is added press Unit stops pumping and and hold the displays amount of accu- RESET button to clear MM : SS...
  • Page 65 Alarms: Firmware Versions 6.01 and Below Cycle / In pressure mode indi- Examine system to deter- Pressure cates that unit is over pres- mine if you have a Fault surized or a lubrication plugged or broken line or cycle was not completed in other component failure, the user-defined amount of i.e., divider valve, injector.
  • Page 66 Alarms: Firmware Versions 6.01 and Below System An internal fault has Contact Graco Customer Fault occurred. Service. MM : SS HH : MM 1 2 3 Motor Cur- The measured motor cur- Examine system to make rent Warn- rent is above the recom-...
  • Page 67 If necessary contact MM : SS HH : MM degraded system perfor- Graco Customer Service. mance and possible dam- age. 1 2 3 USB Error An error occurred during a Read the Troubleshooting DMS operation.

  • Page 68: Alarms: Firmware Versions 6.02 And Above

    Alarms: Firmware Versions 6.02 and Above Alarms: Firmware Versions 6.02 and Above Any time a Fault / Warning occurs, a combination of LED’s will illuminate to notify you there is a problem and help identify the kind of Fault / Warning has occurred. An error message will display and flash every 2 seconds for an alarm, temperature or current warning and every 10 seconds for all other types of warnings.
  • Page 69 Alarms: Firmware Versions 6.02 and Above Low Level Level of lubricant in Add lubricant to reservoir. Fault reservoir is low and addi- tional lubricant needs to be After lubri- added. cant is added press Unit stops pumping and and hold the displays amount of accu- RESET button to clear MM : SS...
  • Page 70 Alarms: Firmware Versions 6.02 and Above Pressure System fails to relieve pres- Examine system to deter- Warning sure in the user-defined mine if you have a amount of time. plugged or broken line or other component failure, Unit will continue to oper- i.e., divider valve, injector.
  • Page 71 Alarms: Firmware Versions 6.02 and Above Pressure In pressure mode indi- Examine system to deter- Fault cates that unit is over pres- mine if you have a surized or a lubrication plugged or broken line or cycle was not completed in other component failure, the user-defined amount of i.e., divider valve, injector.
  • Page 72 Press and hold the RESET but- MM : SS HH : MM ton to clear fault. 1 2 3 System An internal fault has Contact Graco Customer Fault occurred. Service. MM : SS HH : MM 1 2 3 332305J...
  • Page 73 Warning will self-clear any time after 15 seconds On If necessary, contact Time start if the system Graco Customer Service. 1 2 3 correction is made. Tempera- The internal temperature of Ensure the unit is used in...
  • Page 74 Alarms: Firmware Versions 6.02 and Above USB Error An error occurred during a Read the Troubleshooting DMS operation. section of this manual (page 75) for error num- bers and fault descrip- tions. MM : SS HH : MM 1 2 3 332305J...

  • Page 75: Fault/Warning Scenarios For Firmware Versions 6.06 And Later For Non-Dms Models And 7.09 And Later For Dms Models

    Fault/Warning Scenarios for Firmware Versions 6.06 and Later for Non-DMS Models and 7.09 and later for DMS Models Fault/Warning Scenarios for Firmware Versions 6.06 and Later for Non-DMS Models and 7.09 and later for DMS Models Alarm Type What it Looks Like What it Indicates Solution Low Power...

  • Page 76: Troubleshooting

    Maximum duty cycle is 33% (2 min- Adhere to allowable duty cycle. Con- utes OFF for each minute ON) tact Graco Customer Support if other Can’t set desired ON/OFF times duty cycles are required for applica- tion.
  • Page 77 If not, may need to reformat flash drive or find a different drive that has this file system. If any of the above do not rectify the error, contact Graco Customer Ser- vice. Pump program setting file not found Verify that the pump program setting...
  • Page 78 Unplug the flash drive and rein- stall. • Cycle power and re-install the All other USB errors flash drive. • Retry using a different flash drive. If any of the above do not rectify the error, contact Graco Customer Ser- vice. 332305J...

  • Page 79: Maintenance

    Maintenance Maintenance Frequency Component Required Maintenance Daily and at refill Zerk Fittings Keep all fittings clean using a clean dry cloth. Dirt and/or debris can dam- age pump and/or lubrication system. Daily G3 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth.

  • Page 80: Parts - 2 Liter Models

    Parts - 2 Liter Models Parts - 2 Liter Models Follower Plate Only Low Level Grease Models Low Level Oil Models Torque to 4 in. lbs (0.45 N.m) Torque to 30 in. lbs (3.4 N.m) Torque to 50 in. lbs (5.6 N.m) 332305J...

  • Page 81: Parts - 4 Liter And Larger Models

    Parts - 4 Liter and Larger Models Parts - 4 Liter and Larger Models Follower Plate Models Low Level Grease Models Only Auto-Fill Shut Off Models 27 1 Low Level Oil Models Torque to 4 Torque to 30 Torque to 50 in. lbs (5.6 N.m) 332305J...

  • Page 82: Parts

    Parts Parts Part Description Part Description LABEL, brand BASE, three pump housing 123741 FITTING, Zerk, grease 278142 COVER, bottom, with seal RESERVOIR, 2 liter, grease, 115477 SCREW, mach, torx pan hd 40a 24E984 included in Kit 571042, 571069 RECT-RING, included in Kit RESERVOIR, 2 liter, oil, included in 127079 40b 16G021...
  • Page 83 Parts Pressure Relief Valves Part Description Important Information regarding Pressure Relief Valve 16C807. PLATE, baffle, low level  Pressure Relief Valve 16C807 can only be used on SCREW, machine the G3 Pump. It is not intended for use with any other SPRING, plate, valve, reset products.
  • Page 84 Parts Fuses Part Description 571039 FUSE, 12 volt DC 571040 FUSE, 24 volt DC Installation and Repair Kits Manual Kit No. Description Number 571026 KIT, output union, 3 pump 3A0523 571063 KIT, output union, 2 pump KIT, return to reservoir NPT, includes pres- 571028 sure relief valve 16C807 3A0525...

  • Page 85: Technical Data

    Technical Data Technical Data Pump Output Pressure 5100 psi (35.1 MPa, 351.6 bar) Fill Inlet Pressure 5000 psi (34.4 MPa, 344.7 bar) Power 100-240 VAC 88 - 264 VAC; 0.8 A current, 90 VA Power, 47/63 Hz, Single phase, inrush/locked rotor, max 40A (1ms) 12 VDC 9 - 16 VDC;...

  • Page 86: Dimensions

    Technical Data Fluid Grease Models Grease NLGI 000 - #2 Oil Models At least 40 cSt oil. Pumps Up to 3 Pump Output 0.12 in. (2 cm ) / minute per outlet - 2 spacers 0.18 in. (3 cm ) / minute per outlet - 1 spacer 0.25 in.

  • Page 87: Mounting Pattern

    Technical Data Mounting Pattern (For correct mounting configuration, choose either Option 1 or Option 2). See P/N 126916 template. Option 1 0.367inch 7.087 inch 9.3 mm 180.0 mm 2x Ø 0.366 inch 1.180 inch 9.3 mm 30.0 mm 3.268 inch 83.0 mm 3.544 inch 90.0 mm...

  • Page 88: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

G3-g-24mx-2l0l00-10cv00r0G3-g-acmx-2lfl00-1d0v0000G3-g-acmx-2l0l00-1d0v0000G3-g-24mx-2lfl00-10cv00r0G3-g-12mx-2l0l00-1dmva2r3G3-g-24mx-2l0l00-1dmva2r3 ... Show all

Table of Contents

Save PDF