Table of Contents
Advertisement
Instructions
G3 Pro Automatic
Lubrication Pump
For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For
Professional Use Only.
Not approved for use in explosive atmospheres or hazardous locations.
Part Nos., page 3
5100 psi (35.1 MPa, 351.6 bar) Pump Output Pressure
5000 psi (34.4 MPa, 344.7 bar) Fill Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save all instructions.
Conforms to ANSI/UL 73
Certified to CAN/CSA
Std. 22.2 No 68-09
3132066
332298E
EN
Advertisement
Table of Contents
Related Manuals for Graco G3 Pro
Summary of Contents for Graco G3 Pro
- Page 1 Instructions G3 Pro Automatic Lubrication Pump 332298E For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional Use Only. Not approved for use in explosive atmospheres or hazardous locations. Part Nos., page 3 5100 psi (35.1 MPa, 351.6 bar) Pump Output Pressure...
-
Page 2: Table Of Contents
Graco Standard Warranty ....44 Graco Information ..... . . 44... -
Page 3: Part / Model Numbers
The Part Number is a six-digit unique number that is only used to order the G3 Pump. Directly related to this six digit Part Number is the configured Graco Model Number. This configured number identifies the distinct features of a spe- cific G3 Pump. -
Page 4: Understanding The Model Number
Use the Code Sample provided below to identify each component’s location in the Model Number. The options for each component that make up the code are provided on the lists below. NOTE: Some pump configurations are not available. Contact Graco Customer Service or your local Graco distributor for assistance. -
Page 5: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 6 Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgi- cal treatment. •...
-
Page 7: Installation
Pressure Relief Valve (Not included / required for each Vent Hole for Follower Plate (grease models only / not outlet - Available from Graco. See Parts, page 40.) available on all grease models) Zerk Inlet Fill Fitting (1 included / grease models only) -
Page 8: Typical Installation
Installation Typical Installation Series Progressive Divider Valve Installations Connected to fused power source Pressure relief valve (Not included/required for each outlet - user supplied. See Parts, page 40) Series progressive divider valves (Divider Installations) To lube points 332298E... -
Page 9: Typical Installation - With Remote Fill Manifold
Installation Typical Installation - With Remote Fill Manifold The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. Key: G3 Pump Auto-Fill Shut Off Valve... -
Page 10: Optional Installation - Without Remote Fill Manifold
Installation Optional Installation - Without Remote Fill Manifold The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. NOTE: The remote filling station pump stalls (dead-heads) when the reservoir is full. If the pump does not stall (dead-head) there is a leak in the system. -
Page 11: Choosing An Installation Location
Installation Choosing an Installation Location • Use designated mounting holes and provided configurations only. • Always mount the G3 oil models upright. AUTOMATIC SYSTEM ACTIVATION HAZARD • If the G3 grease model is going to be operated in a tilted or inverted position for any period of If the system is equipped with has an automatic timer time, you must use a model that includes a fol- (user supplied) that activates the pump lubrication... -
Page 12: System Configuration And Wiring
Grounding provides an escape wire for the electric line with the power entry to the system. current. Fuse Kits are available from Graco. The following Table identifies the correct fuse to use for your input voltage Improper installation of the grounding conductor may and the corresponding Graco Kit number. - Page 13 An internal representative wiring diagram is included where it is deemed useful. Wire colors provided on these pages only refer to the power cable provided by Graco with this product. Standard Remote Illumination...
- Page 14 Installation Power DIN AC - 15 foot Power DIN DC - 15 Foot Pin and Related Wire Color (F . 7) Pin and Related Wire Color (F . 6) Pin Name Color -VDC Black Pin Name Color +VDC White Line Black Not Used Not Used...
- Page 15 Not Used for starting a manual run cycle if used in conjunction -VDC Black with a 5-wire CPC cable, is available from Graco. Con- +VDC White tact your local Graco distributor or Graco Customer Ser- vice for additional information about these kits.
- Page 16 Installation Part No. 124333: Cable Pin Out (M12) Part No. 124300: Field Wireable Pin Out (M12) Wire Colors (F . 10) Wire Colors (F . 12) Item No. Color Item No. Color Brown Brown White White Blue Blue Black Black .
-
Page 17: Setup
See Technical Data, page 37. • Install a pressure relief valve close to every pump outlet; before any auxiliary fitting. NOTE: A pressure relief valve can be purchased from Graco. See Parts, page 40. . 14 332298E... -
Page 18: Setting Pump Outlet Volume
Before making any adjustments to pump volume, Relieve Pressure following procedure on page 17. • Only use Graco supplied spacers to control output volume. 1. Use a wrench to turn pump element counter-clock- wise to loosen. Do not remove entire pump element. - Page 19 Setup Models without a follower plate: Models with a follower plate: 1. Connect fill hose to inlet fitting (D) (F . 17). 1. Connect fill hose to inlet fitting (D) (F . 17). 2. For higher viscosity fluids, start pump to rotate stir- ring paddle during fill to prevent air pockets from forming in grease.
-
Page 20: Auto-Fill Shut Off
Auto Fill Shut Off. See Fill Valve instruc- to the reservoir, it pushes the plate valve up to the top of tion manual 333393. Graco fill valve, part no. 77X542 is the reservoir. The plate valve then pushes the valve pin available. - Page 21 A Pressure Relief Kit: 247902 is available from NOTE: If the pump does not stall (dead-head) there is a Graco. Contact your distributor or Graco Customer leak in the system. Service for additional information about this kit. 2. Connect Supply Hose (J) at Quick Connect (V).
-
Page 22: Filling Oil Unit
Setup Remote Filling Station Pressure Relief Filling Oil Unit The reference letters used in the following instructions • Only use oil appropriate for your application, auto- refer to the Typical Installation diagrams starting on matic dispensing, and the equipment’s operating page 8. -
Page 23: Priming
Setup Priming 2. Only run pump until air is no longer dispensed with the lubricant coming out of element fitting (F . 26). NOTE: It is not necessary to prime pump every time pump is filled with lubricant. Pump only requires priming the first time it is used or if it is allowed to run dry. -
Page 24: Quick Setup Guide
Quick Setup Guide Quick Setup Guide 3UR 0RGHO 6\VWHP (QWHU (QWHU (QWHU 6HWXS 2Q 7LPH 2II 7LPH 00 66 ++ 00 6\VWHP 3UHOXEH 5XQV 2SWLRQ $FFRUGLQJ WR 6HWWLQJV (QWHU 3UHOXEH 'HOD\ 00 66 332298E... -
Page 25: Pro Model Setup
Pro Model Setup Pro Model Setup Control Panel Overview (F . 27) NOTE: Programming instructions begin on page 26. DISPLAY OFF TIME • A blinking LED under HH, MM, SS or ## • indicates type of measurement unit you LED lights when OFF Time sequence is are setting;... -
Page 26: Instructions
The G3 controller does not require a user to provide a PIN code to access the programming features of the Powering Units With Controllers unit. However, Graco understands that some users may By default, units with controllers are set to want to protect the program settings and therefore, an operate in a timed mode with 1 minute of option for adding PIN Code authorization is available. - Page 27 HH when pro- gramming hours OR If this time does not meet the application needs, MM when program- contact Graco Customer Support. ming minutes. Programming ON Time • In SETUP MODE the NOTE: When programming a time of less than 10 min-...
- Page 28 Pro Model Setup 2. Press the ENTER button to lock in the 4. If you want to set a selection. The next HH number field to prelube delay time, the right flashes indicating it is ready for press the DOWN programming.
-
Page 29: Advanced Programming
Advanced Programming Advanced Programming There are 2 Advanced Programming options. The following Table identifies each option and when it is used. Advanced Setting Format/ Description Why Use This? Option Lockout Secures setup modes with PIN Prevents unauthorized users to adjusting settings. Code (Optional) Low Level... - Page 30 Advanced Programming Selecting Advanced Setup Options 1. To set the time use the UP or DOWN ARROW button to 1. Press the UP or DOWN scroll through numerals 0 to 9 ARROW button to move up or until the desired number down through Advanced appears in the first MM (min- Options A1 and A2.
-
Page 31: Run Mode
Run Mode Run Mode • When the OFF Time count reaches zero, the G3 Automatic Lubrication Pump turns the pump on and it runs for the programmed ON Time cycle (F . 30). Time Control (Notice the ON Time LED is now illuminated on the display.) After setup is complete, the G3 automatically begins to •... - Page 32 Run Mode Additional Controls Prelube / Prelube Delay In all models a power OFF/ON cycle can be controlled with the Prelube and Prelube Delay functions. Prelube The Prelube function has been selected. Prelube delay MM : SS HH : MM is set to 00:00: •...
-
Page 33: Alarms
Alarms Alarms Any time a Fault / Warning occurs, a combination of LED’s will illuminate to notify you there is a problem and help identify the kind of Fault / Warning has occurred. • Faults and Warnings will not automatically clear. •... -
Page 34: Troubleshooting
Ensure vent hole is not plugged. Lubricant leaks past seal located on filling the bottom of the reservoir If problem persists, contact Graco Cus- tomer Service or your local Graco dis- tributor for assistance. Unit not pumping during ON cycle, but Failed motor Replace unit. -
Page 35: Maintenance
Maintenance Maintenance Frequency Component Required Maintenance Daily and at refill Zerk Fittings Keep all fittings clean using a clean dry cloth. Dirt and/or debris can dam- age pump and/or lubrication system. Daily G3 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth. -
Page 36: Parts - 2 Liter Models
Parts - 2 Liter Models Parts - 2 Liter Models Low Level Grease Models Follower Plate Models 27 1 Low Level Oil Models Only Torque to 4 in. lbs (0.45 N.m) Torque to 30 in. lbs (3.4 N.m) Torque to 50 in. lbs (5.6 N.m) 332298E... -
Page 37: Parts - 4 Liter And Larger Models
Parts - 4 Liter and Larger Models Parts - 4 Liter and Larger Models Follower Plate Models Low Level Grease Models Only Auto-Fill Shut Off Models 27 1 Low Level Oil Models Torque to 4 in. lbs (0.45 N.m) Torque to 30 in. lbs (3.4 N.m) Torque to 50 in. -
Page 38: Parts
Parts Parts Part Description Part Description RESERVOIR, 2 Liter, oil, included in 16G021 BASE, three pump housing Kit 571179 RESERVOIR, 4 Liter, grease, 278142 COVER, bottom, with seal 24B702 included in Kit 571183 RESERVOIR, 4 Liter, oil, included in 115477 SCREW, mach, torx pan hd 16G020 kit 571182... - Page 39 Parts Installation and Repair Kits Part Description Manual VALVE, AFSO Kit No. Description Number BOLT, mounting 571026 KIT, output union, 3 pump 3A0523 571063 KIT, output union, 2 pump PACKING, o-ring KIT, return to reservoir NPT, includes 571028 pressure relief valve 16C807 PACKING, o-ring 3A0525 KIT, return to reservoir BSPP, includes...
- Page 40 Parts Pressure Relief Valves Fuses Important Information regarding Pressure Relief Part Description Valve 16C807. 571039 FUSE, 12 volt DC Pressure Relief Valve 16C807 can only be used on the G3 Pump. It is not intended for use with any other 571040 FUSE, 24 volt DC products.
-
Page 41: Technical Data
Technical Data Technical Data Pump Output Pressure 5100 psi (35.1 MPa, 351.6 bar) Fill Inlet Pressure 5000 psi (34.4 MPa, 344.7 bar) Power 100-240 VAC 88 - 264 VAC; 0.8 A current, 90 VA Power, 47/63 Hz, Single phase, inrush/locked rotor, max 40A (1ms) 12 VDC 9 - 16 VDC;... -
Page 42: Mounting Pattern
Technical Data Mounting Pattern (For correct mounting configuration, choose either Option 1 or Option 2). See P/N 126916 template. Option 1 0.367inch 7.087 inch 9.3 mm 180.0 mm 2x Ø 0.366 inch 1.180 inch 9.3 mm 30.0 mm 3.268 inch 83.0 mm 3.544 inch 90.0 mm... -
Page 43: Notes
Notes Notes 332298E... -
Page 44: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.