Precaution Of Installation - Suzuki Samurai 1986 Service Manual

ASSEMBLY
NOTE:
Before assembling, wash each part in fluid
recommended to use for the car.
1) Assemble secondary piston as shown below.
Fig. 19-61
2) Install secondary piston assembly into cylin-
der.
3) Install primary piston in cylinder.
4) Depress, and install circlip.
1. Rod
2. Circlip
Fig. 19-62
5) Install piston stopper bolt with pistons pushed
in all the way and tighten it to specified
torque.
Fig. 19-63
6) For installation on car, refer to INSTALLA-
TION.
5
4
3
Secondary piston return spring
1.
Return spring seat
2.
3. Piston cup
4. Secondary piston
Piston pressure cap
5.
(0.8 - 1.2 kam)
(6.0 - 8.5 lb-ft).

PRECAUTION OF INSTALLATION

NOTE:
See NOTE at the beginning of this section.
Adjust clearance between booster piston rod
and primary piston with special tool (See page
19-33).
1) Install master cylinder as shown and torque
attaching nuts to specification.
2) Connect 2 hydraulic lines and torque flare
nuts to specification.
3) When using new grommets, lubricate them
with the same fluid as the one to fill reser-
voir with. Then press-fit grommets to master
cylinder. Grommets must be seated in place.
4) Install reservoir and tighten screw to specified
torque.
5) Fill reservoir with specified fluid.
After installing, check brake pedal height,
bleed air from system (See p. 19-43 and
p. 19-46) and also check for fluid leakage.
1. Reservoir cap
2. Reservoir
1 4 - 1 8 N.m
3. Master cylinder
4. Flare nuts (10.5 - 13.0 lb-ft)
5. Attaching nuts
6. Gasket
7. Grommets
Fig. 19-64
10 - 16 N.m
4
(7.5 - 11.5 lb-ftl
19-29