General Description - Suzuki Samurai 1986 Service Manual

14-1. GENERAL DESCRIPTION

The transfer gear box is an auxiliary transmission for on-off control of two-speed drive transmitted to
both front and rear axles concurrently and provides additional speed reductions, HIGH and LOW, for any
selection of main transmission gears.
The functions of this auxiliary transmission are mainly two-selection between four-wheel drive (front and
rear axles) and two-wheel drive (rear axle) and between HIGH and LOW for four-wheel drive. Three
propeller shafts are associated with the gear box.
These functions are accomplished by means of four shafts arranged in three-axis configuration and two
sliding clutches. The selection is effected by actuating these clutches from a single control lever located
beside the driver's seat. The gear box is mounted on a chassis frame.
Fig. 14- 1
Fig. 14-1
14-2
1. Flange
2. Oil seal
3. Circlip
4. Bearing
5. Nut
6. Input shaft
7. Bearing
Counter shaft lock plate
8.
9. O-ring
Counter shaft
10.
11. Bearing
12. Spacer
Thrust washer
13.
14. Counter gear
15. Flange
16. Oil seal
17. Circlip
18. Bearing
19. Output front shaft
20. Bearing
21. Circlip
22. Sleeve
23. Hub
24. Bearing
Thrust washer
25.
26. Bearing
Output high gear
27.
Sleeve
28.
29. Output rear shaft
30. Output low gear
31. Bearing
Speedometer drive gear
32.
Bearing
33.
34. Retainer
35. Oil seal
36. Speedometer driven gear
Speedometer gear case
37.
38. Oil seal
Shim
39.
40. Flange
Washer
41.