Table Of Contents - Titan VS-32-L Operating And Maintenance Instructions Manual

1. Manufacturer details ....................................................................................................................3
2. General ..........................................................................................................................................4
3. Safety regulation ..........................................................................................................................7
4. Life phases of the unit .................................................................................................................9
5. Technical data ........................................................................................................................... 11
5.1. Technical data of the welding unit ..................................................................................... 12
5.2. Finding the time required for a strapping operation .......................................................... 13
5.3. Smallest support with different packing items ................................................................... 14
5.4. Measurements and assembly dimensions VS-32-L ......................................................... 15
5.5. Pneumatic plan equipment (head control system) ............................................................ 16
5.6. Functional time diagram .................................................................................................... 17
5.7. Arrangement and designations ......................................................................................... 18
6. Designations .............................................................................................................................. 19
6.1. Switches and motors ......................................................................................................... 19
6.2. Switches ............................................................................................................................ 21
6.3. Positions of the switches, valves, pressure controllers and motors ................................. 22
7. Functional description .............................................................................................................. 23
7.1. Process description ........................................................................................................... 23
7.1.1. Insertion of strap ..................................................................................................... 23
7.1.2. Feed of strap, medium speed ................................................................................. 23
7.1.3. Strap feed, precise movement ................................................................................ 24
7.1.4. Closing strap gripper 1 ............................................................................................ 24
7.1.5. Transport back of strap ........................................................................................... 24
7.1.6. Tensioning the strap ............................................................................................... 24
7.1.7. Closing strap gripper 2 ............................................................................................ 25
7.1.8. Welding ................................................................................................................... 25
7.1.9. Swivelling the welding station open ........................................................................ 25
7.1.10. Swivelling the welding station back ........................................................................ 25
7.2. Positions on the cam gear ................................................................................................ 26
7.3. Description of the welding operation ................................................................................. 27
8. Adjustments ............................................................................................................................... 28
8.1. Setting switches B1 to B8 ................................................................................................. 28
8.2. Setting the zero position ................................................................................................... 30
8.3. Setting the clamping and opening positions ..................................................................... 30
8.4. Setting the air pressure ..................................................................................................... 31
8.5. Setting the quantity of gas ................................................................................................ 33
8.6. Setting the distance between electrodes .......................................................................... 34
8.7. Setting the torch ................................................................................................................ 35
8.8. Setting the welding parameters ........................................................................................ 36
9. Maintenance ............................................................................................................................... 37
9.1. General ............................................................................................................................. 37
9.2. Maintenance intervals ....................................................................................................... 38
9.3. Check seal ........................................................................................................................ 38
9.4. Lubricating points .............................................................................................................. 39
9.5. Maintenance of the transport unit ..................................................................................... 40
9.6. Maintenance of the clamp guide ....................................................................................... 42
9.7. Maintenance of the cutter ................................................................................................. 44
9.8. Dismounting the torch, replacement of electrode ............................................................. 45
9.9. Dismounting and mounting the clamp............................................................................... 46
9.10. Dismounting and mounting the torch holder ..................................................................... 47
10. Fault detection - remedy ........................................................................................................... 48
11. Declaration of incorporation .................................................................................................... 50
VS-32-L

Table of contents

B 13 GB 07/10
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