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Johnson Controls VS3-005-4-UL1-0 Quick Start Manual
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Johnson Controls VS3-005-4-UL1-0 Quick Start Manual

Variable speed drives
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Variable Speed Drives Series III
Quick Start Guide
Effective April 2018
New Information
CONTENTS
Step 2-Keypad Operation Overview . . . . . . . . . . . . . . .
Step 3-Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . .
Step 4-Startup Wizard . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 5-Standard Parameter List . . . . . . . . . . . . . . . . . . 10
Appendix A-Fault and Warning Codes . . . . . . . . . . . . . 40
1
3
6
8

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Summary of Contents for Johnson Controls VS3-005-4-UL1-0

  • Page 1: Table Of Contents

    Variable Speed Drives Series III Quick Start Guide Effective April 2018 New Information CONTENTS Step 1—Variable Speed Drives Series III Overview ..Step 2—Keypad Operation Overview ....Step 3—Menu Navigation .

  • Page 3: Step 1-Variable Speed Drives Series Iii Overview

    Step 1—Variable Speed Drives Series III Overview Step 1—Variable Speed Drives Series III Overview This chapter describes the purpose and contents of this Real Time Clock Battery Activation manual, the receiving inspection recommendations and To activate the real time clock (RTC) functionality in the the variable frequency drive catalog numbering system.
  • Page 4 Step 1—Variable Speed Drives Series III Overview Rating Label Keypad Overview Figure 2. Rating Label Figure 3. Keypad and Display Programmable Programmable Soft Key 2 Soft Key 1 Increase Change Control Value Scroll Place to Auto Menu Up Back/Reset Move Cursor Button Right Start/Hand Button...

  • Page 5: Step 2-Keypad Operation Overview

    Step 2—Keypad Operation Overview Step 2—Keypad Operation Overview The keypad is the interface between the drive and the user. It features an LCD display, 3 LED lights and 11 buttons. With the control keypad, it is possible to control the speed of a motor, to supervise the state of the equipment and to set the frequency converter’s parameters.
  • Page 6 Step 2—Keypad Operation Overview Table 2. Keypad Buttons, continued Icon Button Description Left Left Arrow: • Navigation button, movement to left when editing a parameter digit by digit. • Backs up one step. Right Right Arrow: • Enter parameter group mode. •...
  • Page 7 Step 2—Keypad Operation Overview LED Lights The lines definition is as below: The first line is State line, shows: Table 3. LED State Indicators RUN / STP / NRD / FIM / TFM—If motor is running, the ● run state shall display “RUN” , otherwise the state display Indicator Description “STP”...

  • Page 8: Step 3-Menu Navigation

    Step 3—Menu Navigation Step 3—Menu Navigation Menu Structure Table 4. Keypad Menu Item Description Item Description Monitor M1—Basic Fault F1—Active Fault M2—IO Status F2—History Fault M3—Optional Boards F3—Fault Log M4—Energy savings Option Boards B1—Slot A M5—FB Monitor Menu B2—Slot B M6—PID Monitor Favorite M7—Timer/Interval Control...
  • Page 9 Step 3—Menu Navigation Menu Navigation This section provides basic instruction on navigating each section in the menu structure. Figure 5. Main Menu Navigation Back/left key Right/OK key M – Monitor M1 – Basic M1.1 UP key … Output Frequency M10 – Multi-Monitoring 0.00 Hz P1.1 –...

  • Page 10: Step 4-Startup Wizard

    Step 4—Startup Wizard Step 4—Startup Wizard Startup Wizard Table 5. Startup Wizard Instructions Item Description In the Startup Wizard, you will be prompted for essential information needed by the drive so that it can start Startup Wizard Press OK? controlling your process. In the Wizard, you will need Application 0 = Basic the following keypad buttons:...
  • Page 11 Step 4—Startup Wizard Table 5. Startup Wizard Instructions, continued Item Description Hand Reference 0 = AI1 1 = AI2 2 = Slot A: AI1 3 = Slot B: AI1 4 = AI1 Joystick 5 = AI2 Joystick 6 = Keypad 7 = Fieldbus 9 = Max Frequency 10 = AI1 + AI2...

  • Page 12: Step 5-Standard Parameter List

    Step 5—Standard Parameter List Step 5—Standard Parameter List Introduction I/O Controls The Basic Application is designed for preloaded application sets for use with HVAC specific terminology and functions. “Terminal To Function” (TTF) Programming It has the patent Active Energy Control algorithm that will The design behind the programming of the digital inputs in improve your efficiency as well as minimize losses in your the DH1 drive is to use “Terminal To Function”...
  • Page 13 Step 5—Standard Parameter List Force Open/Force Close Selection Option Board digIN Selection The Force Open Selection would make the selected function This allows Assignment of a hardware digital input on an always off. Essentially this is a virtual switch that is always option card to a function, this is set in a format of DigIN: open.
  • Page 14 Step 5—Standard Parameter List Control I/O Configuration Run 240 Vac and 24 Vdc control wiring in separate conduit ● Communication wire to be shielded ● Table 7. Analog Signals/Galaxy I/O Interface                      ...
  • Page 15 Step 5—Standard Parameter List Basic Application—Parameters List On the next pages you will find the lists of parameters within the respective parameter groups. The parameter descriptions are given in Appendix A of application manual. The descriptions are arranged according to the parameter number. Column explanations: Code = Location indication on the keypad;...
  • Page 16 Step 5—Standard Parameter List Table 9. IO Status—M2 Code Parameter Min. Max. Unit Default Note M2.1 Analog Input 1 Varies M2.2 Analog Input 2 Varies M2.3 Analog Output 1 Varies M2.4 Analog Output 2 Varies M2.5 DI1, DI2, DI3 M2.6 DI4, DI5, DI6 M2.7 DI7, DI8...
  • Page 17 Step 5—Standard Parameter List Table 11. FB Monitor Menu—M5, continued Code Parameter Min. Max. Unit Default Note M5.2 SlotA DIDO Status 2210 Bit 0 = IO1_DIN1 Status Bit 1 = IO1_DIN2 Status Bit 2 = IO1_DIN3 Status Bit 3 = IO1_DO1 Status Bit 4 = IO1_DO2 Status Bit 5 = IO1_DO3 Status Bite 6 = IO3_RO1 Status...
  • Page 18 Step 5—Standard Parameter List Table 11. FB Monitor Menu—M5, continued Code Parameter Min. Max. Unit Default Note M5.5 Standard Status Word 2414 Bit 0 = See PAR ID 2415 (default = Ready) Bit 1 = See PAR ID 2416 (default = Run) Bit 2 = See PAR ID 2417 (default = Fault) Bit 3 = See PAR ID 2418...
  • Page 19 Step 5—Standard Parameter List Table 16. Operate Mode—O Code Parameter Min. Max. Unit Default Note Output Frequency Freq Reference Motor Speed Motor Current Motor Torque Motor Power Motor Voltage DC-link Voltage Unit Temperature °C Motor Temperature Keypad Reference PAR ID 101 PAR ID 102 Parameters Table 17.
  • Page 20 Step 5—Standard Parameter List Table 17. Basic Parameters—P1, continued Code Parameter Min. Max. Unit Default Note P1.12 Hand Reference 0 = AI1 1 = AI2 2 = Slot A: AI1 3 = Slot B: AI1 6 = Keypad 7 = Fieldbus Ref 9 = Max Frequency 10 = AI1 + AI2 11 = AI1 - AI2...
  • Page 21 Step 5—Standard Parameter List Table 18. Digital Input—P2.2, continued Code Parameter Min. Max. Unit Default Note P2.2.2 IO Terminal 1 Start Signal 1 0 = DigIN:NormallyOpen 1 = DigIN:NormallyClose 2 = DigIN: 1 3 = DigIN: 2 4 = DigIN: 3 5 = DigIN: 4 6 = DigIN: 5 7 = DigIN: 6...
  • Page 22 Step 5—Standard Parameter List Table 18. Digital Input—P2.2, continued Code Parameter Min. Max. Unit Default Note P2.2.13 Ext. Fault 2 NC 2294 See Par ID 190 P2.2.14 Ext. Fault 2 Text 2298 See Par ID 2297 P2.2.15 Ext. Fault 3 NO 2295 See Par ID 190 P2.2.16...
  • Page 23 Step 5—Standard Parameter List Table 20. AI1 Settings—P2.4 Code Parameter Min. Max. Unit Default Note P2.4.1 AI1 Mode 0 = 0–20 mA 1 = 0–10 V P2.4.2 AI1 Signal Range 0 = 0–100%/0–20 mA/0–10 V 1 = 20–100%/4–20 mA/2–10 V 2 = Customized P2.4.3 AI1 Custom Min...
  • Page 24 Step 5—Standard Parameter List Table 22. Digital Output—P3.1, continued Code Parameter Min. Max. Unit Default Note P3.1.1 DO1 Function 25 = Fire Mode continued 26 = In Bypass Mode 27 = Ext Fault/Warning 28 = Auto Control 29 = Jog Speed Select 30 = Motor Therm Protection 31 = FB Digital Input 1 32 = FB Digital Input 2...
  • Page 25 Step 5—Standard Parameter List Table 23. Supervisions—P3.2, continued Code Parameter Min. Max. Unit Default Note P3.2.8 Torque Limit Supv Val -1000.0 1000.0 100.0 P3.2.9 Torque Limit Supv Hyst 2202 P3.2.10 Ref Limit Supv See Par ID 154 P3.2.11 Ref Limit Supv Val 0.00 See Par ID 102 0.00...
  • Page 26 Step 5—Standard Parameter List Table 24. Analog Output 1—P3.3 Code Parameter Min. Max. Unit Default Note P3.3.1 AO1 Mode See Par ID 222 P3.3.2 AO1 Function 0 = Not Used 1 = Output Frequency 2 = Freq Reference 3 = Motor Speed (0–Nom) 4 = Motor Current (0–Nom) 5 = Motor Torque (0–Nom) 6 = Motor Power (0–Nom)
  • Page 27 Step 5—Standard Parameter List Drive Control Table 26. Basic Setting—P4.1 Code Parameter Min. Max. Unit Default Note P4.1.1 Keypad Reference See Par ID 101 See Par ID 102 0.00 P4.1.2 Keypad Direction 0 = Forward 1 = Reverse P4.1.3 Keypad Stop 0 = Enabled-Keypad Operation 1 = Always Enabled P4.1.4...
  • Page 28 Step 5—Standard Parameter List Table 28. Skip Frequency—P4.3 Code Parameter Min. Max. Unit Default Note P4.3.1 Skip Range Ramp Factor 10.0 P4.3.2 Skip F1 Low Limit 0.00 See Par ID 257 0.00 P4.3.3 Skip F1 High Limit See Par ID 256 400.00 0.00 P4.3.4...
  • Page 29 Step 5—Standard Parameter List Table 30. Basic Setting—P5.1, continued Code Parameter Min. Max. Unit Default Note P5.1.10 Switching Frequency MinSwitchFreq MaxSwitchFreq kHz DefaultSwitch 2522 FreqCT P5.1.11 Sine Filter Enable 1665 See Par ID 1679 P5.1.12 OverVoltage Control See Par ID 1679 Protections Table 31.
  • Page 30 Step 5—Standard Parameter List Table 31. Motor—P6.1, continued Code Parameter Min. Max. Unit Default Note P6.1.18 Preheat Control Source 2160 0 = DigIN:NormallyOpen 1 = DigIN:NormallyClose 2 = DigIN: 1 3 = DigIN: 2 4 = DigIN: 3 5 = DigIN: 4 6 = DigIN: 5 7 = DigIN: 6 8 = DigIN: 7...
  • Page 31 Step 5—Standard Parameter List Table 32. Drive—P6.2 Code Parameter Min. Max. Unit Default Note P6.2.1 Line Start Lockout 0 = Disabled, No Change 1 = Enable, No Change 2 = Disabled, Changed 3 = Enable, Changed P6.2.2 Fault Reset Start 2483 0 = Start/Stop After Fault Reset 1 = Restart After Fault Reset...
  • Page 32 Step 5—Standard Parameter List Table 34. Auto Restart—P6.4 Code Parameter Min. Max. Unit Default Note P6.4.1 AR Wait Time 1.00 300.00 1.00 P6.4.2 AR Trail Time 0.00 600.00 30.00 P6.4.3 AR Start Function 0 = Flying Start 1 = Ramp P6.4.4 Undervoltage Attempts P6.4.5...
  • Page 33 Step 5—Standard Parameter List Bypass Table 36. Basic Setting—P10.1 Code Parameter Min. Max. Unit Default Note P10.1.1 Bypass Enable 1418 See Par ID 1679 P10.1.2 Bypass Start Delay 32765 P10.1.3 Auto Bypass See Par ID 1679 P10.1.4 Auto Bypass Delay 32765 P10.1.5 OverCurrent Bypass Enable...
  • Page 34 Step 5—Standard Parameter List Communication Table 37. FB Process Data Input Sel—P12.1 Code Parameter Min. Max. Unit Default Note P12.1.1 FB Process Data Input 1 Sel 0 2560 2533 P12.1.2 FB Process Data Input 2 Sel 0 2560 2542 2534 P12.1.3 FB Process Data Input 3 Sel 0 2560...
  • Page 35 Step 5—Standard Parameter List Table 38. FB Process Data Output Sel—P12.2, continued Code Parameter Min. Max. Unit Default Note P12.2.9 Standard Status Word Bit0 2415 0 = Not Used Function Select 1 = Ready 2 = Run 3 = Fault 4 = Fault Invert 5 = Warning 6 = Reversed...
  • Page 36 Step 5—Standard Parameter List Table 38. FB Process Data Output Sel—P12.2, continued Code Parameter Min. Max. Unit Default Note P12.2.14 Standard Status Word Bit5 2420 See Par ID 2415 Function Select P12.2.15 Standard Status Word Bit6 2421 See Par ID 2415 Function Select P12.2.16 Standard Status Word Bit7...
  • Page 37 Step 5—Standard Parameter List Table 41. BACnet MS/TP—P12.3.3, continued Code Parameter Min. Max. Unit Default Note P12.3.3.6 MSTP Fault Code 0 = None 1 = Sole Master 2 = Duplicate MAC ID 3 = Baud rate fault P12.3.3.7 MSTP Fault Response 2526 See Par ID 2516 P12.3.3.8...
  • Page 38 Step 5—Standard Parameter List Table 45. BACnet IP—P12.4.3 Code Parameter Min. Max. Unit Default Note P12.4.3.1 BACnet IP UDP port number 47808 1733 47808 = BAC0 47809 = BAC1 47810 = BAC2 47811 = BAC3 47812 = BAC4 47813 = BAC5 47814 = BAC6 47815 = BAC7 47816 = BAC8...
  • Page 39 Step 5—Standard Parameter List Table 46. Basic Setting—P13.1, continued Code Parameter Min. Max. Unit Default Note P13.1.6 Parameter Comparison 0 = No 1 = Compare with Keypad 2 = Compare with Default 3 = Compare with Set 1 4 = Compare with Set 2 P13.1.7 Password 9999...
  • Page 40 Step 5—Standard Parameter List Table 46. Basic Setting—P13.1, continued Code Parameter Min. Max. Unit Default Note P13.1.20 Output Display Unit 2424 0 = % 1 = 1/min 2 = rpm 3 = ppm 4 = pps 5 = l/s 6 = l/min 7 = l/h 8 = kg/s 9 = kg/min...
  • Page 41 Step 5—Standard Parameter List Table 47. Version Info—P13.2 Code Parameter Min. Max. Unit Default Note P13.2.1 Keypad Software Version P13.2.2 Motor Control Software Version P13.2.3 Application Software Version P13.2.4 Software Bundle Version 1714 Table 48. Application Info—P13.3 Code Parameter Min. Max.

  • Page 42: Appendix A-Fault And Warning Codes

    Appendix A—Fault and Warning Codes Appendix A—Fault and Warning Codes Under this menu, you can find Active faults, History faults and Fault codes. Table 50. Active Faults Menu Function Note Active Faults When a fault/faults appear(s), the display with the name and fault time of The fault remains active until it is cleared with the Reset button the fault will be pop.
  • Page 43 Appendix A—Fault and Warning Codes Table 52. Fault Codes and Descriptions, continued Fault Default Code Fault Name Fault Type Fault Type Possible Cause Remedy UnderVoltage Configurable Fault DC link voltage is under the voltage limits In case of temporary supply voltage break, defined: reset the fault and restart the AC drive Check the supply voltage.
  • Page 44 Appendix A—Fault and Warning Codes Table 52. Fault Codes and Descriptions, continued Fault Default Code Fault Name Fault Type Fault Type Possible Cause Remedy Compatibility Fault Fault The control board isn’t matched with the Cycle power to drive. Try updating power board.
  • Page 45 Appendix A—Fault and Warning Codes Table 52. Fault Codes and Descriptions, continued Fault Default Code Fault Name Fault Type Fault Type Possible Cause Remedy Replace Fan Configurable Warning Fan life is less than 2 months Check the fan, clean out any contamination, contact distributor near you for replacement fan.
  • Page 46 Appendix A—Fault and Warning Codes Table 52. Fault Codes and Descriptions, continued Fault Default Code Fault Name Fault Type Fault Type Possible Cause Remedy Drive Under Temp Warning/Fault • Cold weather mode is not enabled, and If unit temp -20 ~ -10 degree, start motor in unit temperature is less than -10 degree.
  • Page 48 Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com © 2018 Johnson Controls Inc. All Rights Reserved Printed in USA Publication No. LIT-12012996 / Z20669 All trademarks are property of their respective owners. April 2018...

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