Equipment Required; Taking The Samples; Batch Mixer System Sampling Method - Hydronix Hydro-View HV02 User Manual

EQUIPMENT REQUIRED

use a calibration method which uses very small samples (e.g. 'Speedy' or infra-red
N
EVER
balance) for calibrating coarse aggregates.
assume that the material flowing out of two gates in the same bin is the same
N
EVER
moisture content and do not attempt to take a samples from the flow of both gates in an
attempt to get an 'average' value -
cases, sampling the flow of each one individually - otherwise you will probably be wasting
the money spent on the first sensor!
Equipment required
The following equipment is recommended for performing calibrations. Your Hydronix
supplier will usually have this equipment available:-
Weighing scales
Heating source
Heating tray or dish
Small hand shovel
Plastic bucket

Taking the samples

You should always consider how the sensor is operating when taking your samples and
should collect your samples in a manner similar to the way in which the sensor 'sees' the
material.

Batch mixer system sampling method

In this situation the preferred calibration samples would be taken from the dry materials.
However in many cases this can be impossible to obtain due to physical restrictions and
so the following method can be used to acquire two calibration points for the Hydro-View.
Proceed as follows...
⇒ Choose a suitable mix cycle to calibrate to.
⇒ Record the unscaled input at the end of the dry-mix phase when the reading has
stabilised.
⇒ Record the dry weight of material and the quantity of water added to the batch.
⇒ Record the unscaled input at the end of the wet-mix, again when the reading has
stabilised.
⇒ Discharge the mix and collect several samples from different parts of the batch into
the bucket.
⇒ The material in the bucket should be well and thoroughly mixed immediately prior
to taking a minimum of two samples for drying. The samples should preferably be
approximately 1Kg in weight but not less than 500gm. For large aggregates it is
more important to use a larger sample.
⇒ Dry the two samples of material and calculate the moisture content using the
drying technique described later. This provides a 'wet-reading' for the Hydro-View
calibration table.
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HYDRO-VIEW USER GUIDE D0022 REV 1.06
instead use two moisture sensors in these
ALWAYS
An electronic or mechanical balance with a resolution to 0.1g
and ideally with the facility to weigh up to 1Kg, although 600g is
acceptable and perhaps easier to obtain.
The most convenient source is a single ring electric hot plate.
Other sources such as electric drying ovens, camping gas
burners or microwave ovens can be used although extreme care
should be taken with the latter.
This should be ceramic (not plastic!) if used with a microwave
oven, otherwise metal.
For collecting samples from the flow of material.
Ideally with plastic lid.