Table Of Contents - Festo CP Factory Manual

Content
1 General safety instructions __________________________________________________________________ 6
1.1 Pictographs ___________________________________________________________________________ 7
1.2 Safety terminal sockets _________________________________________________________________ 8
1.3 Information for the electrical connection of the systems ______________________________________ 8
1.4 Handling the system ___________________________________________________________________ 9
1.4.1 Dangers when using the machine _____________________________________________________ 9
1.4.2 Safety precautions in normal operation ________________________________________________ 9
1.4.3 Dangers caused by electrical energy ___________________________________________________ 9
1.4.4 Dangers caused by pneumatic energy _________________________________________________ 9
1.4.5 Maintenance and fault clearance______________________________________________________ 9
1.4.6 Organizational measures ____________________________________________________________ 9
1.5 Staff ________________________________________________________________________________ 10
1.5.1 Instructions regarding the staff ______________________________________________________ 10
1.5.2 Training operations ________________________________________________________________ 10
1.5.3 Beyond training operations _________________________________________________________ 10
1.6 Commitment of the operator ____________________________________________________________ 10
1.7 Commitment of the trainees ____________________________________________________________ 10
2 Introduction _____________________________________________________________________________ 11
2.1 Warranty and liability __________________________________________________________________ 11
2.2 Important information _________________________________________________________________ 11
2.3 Resources ___________________________________________________________________________ 12
3 Design and function _______________________________________________________________________ 15
3.1 Transport ____________________________________________________________________________ 15
3.2 Set up ______________________________________________________________________________ 15
3.2.1 General notes ____________________________________________________________________ 15
3.3 MR Buffer module with palletizing robot __________________________________________________ 16
3.3.1 General Information _______________________________________________________________ 16
3.3.2 Interface to basic module bypass ____________________________________________________ 17
3.3.3 Supply of the MR Buffer with palletizing robot _________________________________________ 18
3.4 Electrical installation __________________________________________________________________ 19
3.4.1 RFID connections __________________________________________________________________ 23
3.4.2 Emergency-Stop structure __________________________________________________________ 24
3.4.3 Emergency-stop with central control __________________________________________________ 28
3.5 Commissioning _______________________________________________________________________ 29
3.5.1 Pneumatic commissioning __________________________________________________________ 29
3.5.2 Electrical commissioning ___________________________________________________________ 29
3.6 Adjusting the sensors _________________________________________________________________ 30
3.6.1 Fibre-optic (workpiece detection) ____________________________________________________ 30
3.6.2 Proximity Switch (transfer unit) ______________________________________________________ 32
3.6.3 Proximity switch (Indexing units) ____________________________________________________ 34
3.6.4 Proximity switch (transfer unit) ______________________________________________________ 36
3.7 Adjusting the one-way flow control valves _________________________________________________ 37
3.8 Visual inspection _____________________________________________________________________ 39
3.9 Commissioning _______________________________________________________________________ 39
© Festo Didactic CP Factory / CP Lab ° MR Buffer and palletizing robot
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