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Festo CP Lab Manuals
Manuals and User Guides for Festo CP Lab. We have
7
Festo CP Lab manuals available for free PDF download: Manual, Original Operating Instructions
Festo CP Lab Manual (114 pages)
Conveyor
Brand:
Festo
| Category:
Industrial Equipment
| Size: 7 MB
Table of Contents
Table of Contents
3
1 Legal Information
6
Warning Notice System
6
Qualified Personnel
8
Trademarks
8
Disclaimer of Liability
8
Preface
8
General Requirements for Operating the Devices
9
2 Fundamental Safety Instructions
10
General Safety Instructions
10
Warranty and Liability for Application Examples
12
Industrial Security
12
Further Safety Instructions
13
Pictograms
14
Safety Sockets
16
Handling the System
18
Dangers in Handling the Machine
18
Safety Precautions in Standard Operation
18
Dangers Due to Electric Current
18
Dangers Due to Pneumatic Energy
18
Maintenance - Servicing - Malfunction Removal
19
Organizational Measures
19
Energy Limiting
19
Safe Handling
19
Personnel
20
Notes on Personnel
20
Training Operations
20
Outside Training Operations
20
Obligations of the Operating Company
20
Obligations of the Trainees
20
Warranty and Liability
21
Important Notes
21
Environmental Requirements
21
Intended Use
22
3 Introduction
23
General Information CP Lab System
23
Application Modules
24
Resources
32
4 Design and Function
35
Transport
35
Overview of the System
36
The CP Lab Conveyor
37
Stopper Unit
39
Drive Vesions
44
Gear Motor 36 V DC
44
Three-Phase Asynchronous Motor with Gearbox and Self-Ventilation 230 V AC
45
Asynchronous Motor with Gearbox and Self-Ventilation 400 V AC
45
Signal Generator
46
Electrical Connections
47
Activation Motors
50
Motor Version 36V
50
Motor Version 230V
51
Motor Version 400V
52
5 Commissioning
53
Workplace
53
Visual Inspection
54
Safety Regulations
54
Connecting a CP Lab
55
Pneumatic Commissioning
55
Assembly
56
Assembly of an CP Application Module
56
Connecting the CP Application Module Electrically to the Basic Module CP Factory
59
Connecting the CP Application Module Electrically to Basic Module CP Lab Conveyor
60
Pneumatic Port of Application Module
62
Electrical Connection of Application Modules
62
Visual Inspection
62
Electrical Commissioning
63
Modus Switch
64
Emergency Stop System
65
Commissioning
68
6 Operation
69
Menu Structure of the CP Lab Screen
69
Menu Prompting
70
Operation
77
Message Line and Window
79
Display of Objects
80
Operator Assistance and Simulate Application on Free AP
81
Generic Sequence Simulation
82
Operator Assistance with Display of Pictures
83
Operator Assistance with Call of Htm-Page
85
HMI Extension with G120 Frequency Converter
86
7 Components
90
Touch Panel
90
Front PCB XZ1
91
Back PCB XZ2
92
SYS Link Cable - Interface
94
RFID Read/Write System
95
IO-Link DA-Interface (Digital-Analogue Interface)
96
Scalance Ethernet Switch
97
Control Systems
98
Signal Converter
100
Solenoid Valve
102
8 Extensions
103
Extension with an Active Corner
103
Extension with a Passive Corner
105
Robotino Docking Extension
107
9 Spare Part List
110
10 Service and Cleaning
111
11 Further Information and Updating
112
12 Disposal
113
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Festo CP Lab Manual (97 pages)
MR Buffer and palletizing robot
Brand:
Festo
| Category:
Robotics
| Size: 5 MB
Table of Contents
Table of Contents
3
1 General Safety Instructions
6
Pictographs
7
Safety Terminal Sockets
8
Information for the Electrical Connection of the Systems
8
Handling the System
9
Dangers When Using the Machine
9
Safety Precautions in Normal Operation
9
Dangers Caused by Electrical Energy
9
Dangers Caused by Pneumatic Energy
9
Maintenance and Fault Clearance
9
Organizational Measures
9
Staff
10
Instructions Regarding the Staff
10
Training Operations
10
Beyond Training Operations
10
Commitment of the Operator
10
Commitment of the Trainees
10
2 Introduction
11
Warranty and Liability
11
Important Information
11
Resources
12
3 Design and Function
15
Transport
15
Set up
15
General Notes
15
MR Buffer Module with Palletizing Robot
16
General Information
16
Interface to Basic Module Bypass
17
Supply of the MR Buffer with Palletizing Robot
18
Electrical Installation
19
RFID Connections
23
Emergency-Stop Structure
24
Emergency-Stop with Central Control
28
Commissioning
29
Pneumatic Commissioning
29
Electrical Commissioning
29
Adjusting the Sensors
30
Fibre-Optic (Workpiece Detection)
30
Proximity Switch (Transfer Unit)
32
Proximity Switch (Indexing Units)
34
Proximity Switch (Transfer Unit)
36
Adjusting the One-Way Flow Control Valves
37
Visual Inspection
39
Commissioning
39
4 Operation
40
General Operating Instructions
40
Conduct Guidelines
40
Operating Guidelines
40
The Operation Panel of the Station
41
Touch Panel
42
Process Description
45
Process Description Box Stopper 1-4
46
Process Description Transfer Unit
48
Switching on the MR Buffer with Palletizing Robot
50
Switching on the Robot
50
Process Description Automatic Mode
50
Process Description Cycle End
50
Operating Modes
51
Automatic Mode
51
Setting Operation
51
Operating the HMI Touch Panel
51
Menu Structure of the Operating Panel
52
Menu Navigation in General
53
Operation Mode Home
55
Operation Mode Setup
59
Parameter
63
Operation Mode System
63
Starting the Automatic Mode
64
Terminating the Automatic Mode
66
Writing on the RFID Tag Manually
67
MR Buffer and Palletizing Robot Parameters
68
5 Components
69
Mitsubishi Robot RV-4FL
69
Drive Unit CR750-D
70
Teach Pendant R32TB
72
Teach Pendant R56TB
73
Set up
74
Drive Unit Interface
77
Parameter
80
Main Tasks/Programmes
81
Return Messages
81
More Information on the Robot
81
Robot Positions
82
Electrical Components
83
Quadrant Controller
83
Siemens Control
86
Scalance Ethernet Switch
87
Rfid
90
Terminal Block
91
SYS Link Interface
93
I/O Terminal
94
Festo CP Lab Original Operating Instructions (90 pages)
Brand:
Festo
| Category:
Industrial Equipment
| Size: 1 MB
Table of Contents
Table of Contents
3
Safety Instructions
5
Warning Notice System
5
Pictograms
6
General Prerequisites for Installing the Product
7
General Prerequisites for Operating the Devices
7
Intended Use
8
For Your Safety
9
Important Information
9
Qualified Persons
10
Obligations of the Operating Company
10
Obligations of the Trainees
10
Basic Safety Instructions
11
General Information
11
Mechanical Components
11
Electrical Components
12
Pneumatic Components
14
Guarantee and Liability for Application Examples
16
Cyber Security
16
Additional Safety Instructions
17
Guarantee and Liability
18
Transport
19
Name Plates
20
CE Declaration of Conformity
21
General Product Safety
24
Protective Devices
25
Emergency Stop
25
Additional Protective Devices
25
Technical Data
26
Design and Function
28
Transport
28
Overview of the System
30
The Application Module Labeling
31
Electrics
32
Pneumatic
35
Function
38
Sequence Description
38
Electrical Connections
40
Overview
40
I/O Box XD1
41
Commissioning
42
Workplace
42
Visual Inspection
43
Safety Regulations
43
Assembly
44
Assembly of an CP Application Module to Basic Module CP Lab Conveyor
45
Connecting the CP Application Module Electrically to Basic Module CP Lab Conveyor
48
Pneumatic Connection from Application Modules to Basic Module CP Lab Conveyor (Option - Not Available at All Application Modules)
50
Assembly of an CP Application Module to a CP Factory Basic Module
51
Connecting the CP Application Module Electrically to the CP Factory Basic Module
54
Pneumatic Connection from Application Modules to CP Factory Basic Module
55
Adjusting the Sensors
56
Through-Beam Sensor (Workpiece Detection)
56
Proximity Switch (Z and X-Axis Cylinder)
58
Vacuum Suction Nozzle
60
Adjusting the One-Way Flow Control Valves
62
Adjusting the Pressure Regulator
64
Operation
66
Setting the Application Module Labeling at HMI
66
Transitions of the Application Module
72
Process of the Application Module
73
Flow Chart
74
Parameter (LABEL)
80
Message Texts and Interactive Error Messages at the HMI
82
Message Texts
83
Message Texts of the Application Module Labeling
83
Interactive Error Messages
84
Default Operation
84
MES Operation
85
General
85
Application Module Labeling
85
Spare Part List
86
Electric Parts
86
Pneumatic Parts
86
Service and Cleaning
87
Further Information and Updating
88
Disposal
89
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Festo CP Lab Manual (85 pages)
Brand:
Festo
| Category:
Accessories
| Size: 7 MB
Table of Contents
Table of Contents
3
1 General Safety Instructions
5
Pictograms
6
Safety Sockets
7
Note to Electrical Access of Facility
7
Handling the System
8
Dangers in Handling the Machine
8
Safety Precautions in Standard Operation
8
Dangers Due to Electric Current
8
Dangers Due to Pneumatic Energy
8
Maintenance - Servicing - Malfunction Removal
8
Organizational Measures
9
Personnel
9
Notes on Personnel
9
Training Operations
9
Outside Training Operations
9
Obligations of the Operating Company
9
Obligations of the Trainees
9
2 Introduction
10
Warranty and Liability
10
Important Notes
10
General Information CP Lab System
11
Application Modules
12
Resources
19
3 Design and Function
21
Transport
21
Set up
21
General Information
21
The CP Lab Conveyor
22
Stopper Unit
24
Drive Variants
26
Signal Generator
28
Electrical Connections
29
Connecting a CP Lab
31
Pneumatic Commissioning
31
Electrical Commissioning
32
Modus Switch
33
Emergency Stop System
34
Extended Functions with Applications
35
Assembly of the Application
35
Pneumatic Connection of Applications
37
Electrical Connection of Applications
38
Commissioning
42
4 Operation
43
Software Siemens
43
Compile the Device Configuration
43
Load Device Configuration into PLC
43
Software Festo
47
Find and Select the PLC
47
Download the Project
51
The PLC Can be Reset
55
Menu Structure of the CP Lab Screen
57
Menu Prompting
58
Operation
65
Message Line and Window
67
Display of Objects
68
5 Components
69
Touch Panel
69
Front PCB XZ1
70
Back PCB XZ2
71
SYS Link Cable - Interface
73
RFID Read/Write System
74
IO-Link DA-Interface (Digital-Analogue Interface)
75
Control Systems
76
Signal Converter
78
Solenoid Valve
80
6 Extensions
81
Extension with an Active Corner
81
Extension with a Passive Corner
83
Festo CP Lab Manual (57 pages)
Application Modules
Brand:
Festo
| Category:
Control Unit
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Legal Information
5
Warning Notice System
5
Qualified Personnel
7
Trademarks
7
Disclaimer of Liability
7
Preface
7
General Requirements for Operating the Devices
8
2 Fundamental Safety Instructions
9
General Safety Instructions
9
Warranty and Liability for Application Examples
11
Industrial Security
11
Further Safety Instructions
12
Pictograms
13
Safety Sockets
15
Handling the System
17
Dangers in Handling the Machine
17
Safety Precautions in Standard Operation
17
Dangers Due to Electric Current
17
Dangers Due to Pneumatic Energy
17
Maintenance - Servicing - Malfunction Removal
18
Organizational Measures
18
Energy Limiting
18
Safe Handling
18
Personnel
19
Notes on Personnel
19
Training Operations
19
Outside Training Operations
19
Obligations of the Operating Company
19
Obligations of the Trainees
19
Warranty and Liability
20
Important Notes
20
Environmental Requirements
20
3 Technical Data
21
4 Design and Function
22
Transport
22
Overview of the System
23
Set-Up
24
General Notes
24
The Application Module Output
24
Function
25
Process Description
25
Electrical Connections
26
I/O Connections
26
I/O Box XD1
27
I/O Terminal XD15
28
5 Start up
29
Workstation
29
Mechanical Setup
29
Connection of Application Module
30
Pneumatic Port of Application Module
32
Electrical Connection of Application Modules
32
Visual Inspection
32
Adjusting the Sensors
33
Through-Beam Sensor (Workpiece Detection)
33
Proximity Switch (Z-Axis)
35
Proximity Switch (Reference Sensor X-Axis)
37
Proximity Switch (Gripper)
39
Adjusting the One-Way Flow Control Valves
41
Visual Inspection
42
6 Operation
43
General Operating Instructions
43
Conduct Instructions
43
Operating Instructions
43
Sequence Description of the Application Module Output
44
Setting the Application Module Output at HMI
48
Transitions of the Application Module
51
Parameter of Application
52
7 Spare Part List
53
8 Service and Cleaning
54
9 Further Information and Updating
55
10 Disposal
56
Festo CP Lab Manual (39 pages)
Application module iDrilling
Brand:
Festo
| Category:
Industrial Electrical
| Size: 2 MB
Table of Contents
Table of Contents
3
1 General Safety Instructions
5
Pictograms
6
Safety Sockets
7
Note to Electrical Access of Facility
7
Handling the System
8
Dangers in Handling the Machine
8
Safety Precautions in Standard Operation
8
Dangers Due to Electric Current
8
Dangers Due to Pneumatic Energy
8
Maintenance - Servicing - Malfunction Removal
8
Organizational Measures
9
Personnel
9
Notes on Personnel
9
Training Operations
9
Outside Training Operations
9
Obligations of the Operating Company
9
Obligations of the Trainees
9
2 Introduction
10
Warranty and Liability
10
Important Notes
10
3 Technical Data
11
4 Design and Function
12
Transport
12
Set up
12
General Information
12
The Application Module Idrilling
13
Function
15
Process Description
16
Electrical Connections
17
CECC I/O Assignment
17
5 Start up
19
Workstation
19
Mechanical Setup
19
Connection of Application Module
20
Pneumatic Port of Application Module
22
Electrical Connection of Application Modules
22
Adjusting the Sensors
23
Through-Beam Sensor (Workpiece Detection)
23
Proximity Switch (X-Axis Cylinder)
25
Proximity Switch (Z-Axis)
27
Adjusting the One-Way Flow Control Valves
29
Visual Inspection
30
6 Operation
31
General Operating Instructions
31
Conduct Instructions
31
Operating Instructions
31
Sequence Description of the Application Module Drilling
31
Setting the Application Module Drilling at HMI
35
Transitions of the Application Module
37
Parameter of Application
38
Festo CP Lab Manual (42 pages)
Brand:
Festo
| Category:
Accessories
| Size: 3 MB
Table of Contents
Table of Contents
3
1 General Safety Instructions
5
Pictograms
6
Safety Sockets
7
Handling the System
8
Dangers in Handling the Machine
8
Safety Precautions in Standard Operation
8
Dangers Due to Electric Current
8
Dangers Due to Pneumatic Energy
8
Maintenance - Servicing - Malfunction Removal
9
Organizational Measures
9
Energy Limiting
9
Safe Handling
9
Personnel
10
Notes on Personnel
10
Training Operations
10
Outside Training Operations
10
Obligations of the Operating Company
10
Obligations of the Trainees
10
2 Introduction
11
Warranty and Liability
11
Important Notes
11
Resources
12
3 Design and Function
14
Transport
14
Set up
14
General Information
14
The CP Lab Branch
15
Stopper Unit
18
Branch
19
Connecting the CP Lab Switch
20
Pneumatic Commissioning
20
Electrical Commissioning
21
Emergency Stop System
22
4 Operation
23
Start the Automatic Sequence
23
Software Festo
24
Find and Select the PLC
24
Download the Project
28
The PLC Can be Reset
32
5 Components
34
RFID Read/Write System
34
Controller Festo CECC
35
Valve Terminal
36
6 Extensions
37
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