Festo CP Factory Manuals

Manuals and User Guides for Festo CP Factory. We have 6 Festo CP Factory manuals available for free PDF download: Manual, Original Operating Instructions

Festo CP Factory Manual (126 pages)

Robot feeding for mill

Brand: Festo | Category: Robotics | Size: 9 MB

Table of Contents
3
1 General Safety Instructions

6
2 Introduction

11
- Warranty and Liability
  11
- Important Information
  11
- Resources
  12
3 Design and Function

15
- Transport
  15
- Set up
  15
  - General Notes
    15
- Robot Feeding for Mill
  16
  - General
    16
- Mechanical Structure
  21
  - Supply of the Robot Feeding for Mill
    25
- Electrical Set up
  27
  - Siemens PLC
    29
  - Cabling Chart
    31
  - Emergency Stop Structure
    32
  - Emergency-Stop with Central Control
    35
- Commissioning
  36
  - Pneumatic Commissioning
    36
  - Electrical Commissioning
    36
- Commissioning
  37
  - Pneumatic Commissioning
    37
  - Electrical Commissioning
    37
- Adjusting the Sensors
  38
  - Proximity Switch (Stopper Identsensor)
    38
  - Proximity Switch (Stopper Cylinder)
    40
- Adjusting the One-Way Flow Control Valves
  42
- Visual Inspection
  43
- Starting up
  43
4 Operation

44
- General Notes on Operation
  44
  - Handling Regulations
    44
  - Operating Regulations
    44
- The Control Units of the Robot Feeding for Mill
  45
  - Touch Panel
    46
- Sequence Description of Robot Feeding for Mill
  47
- Sequence Description of the Basic Module Bypass
  49
  - CP Factory Loading Robot (Mill and Turn)
    54
  - Switch on Robot
    57
- Operating Modes
  58
  - Automatic Operation
    58
  - Setup Mode
    58
- Operating the Hmi Touchpanel
  58
  - Menu Architecture from Panel
    59
  - Menu Navigation Robot Feeding for Mill
    60
  - Display Operation Modus
    62
  - Operation Mode Home
    63
  - Operating Mode Setup
    69
  - Operation Mode Parameters
    76
  - Operation Mode System - Settings
    80
- Automatic Operation
  81
  - Start Automatic
    81
  - Stop Automatic
    83
- Writing on the RFID Tag Manually
  84
  - Pallet Carriers
    84
  - Boxes
    86
  - Parameter CP Factory Feeding Robot and Mill
    87
5 Components

88
- Mitsubishi Robot RV-4FL
  88
  - Drive Unit CR750-D
    89
  - Teach Pendant R32TB
    91
  - Teachpendant R56TB
    92
  - Set up
    93
  - Interface Drive Unit
    96
  - Parameter
    100
  - Main Tasks/Programmes
    101
  - Return Message
    101
  - Further Information to Robot
    101
- Robot Positions
  102
- Electrical Components
  103
  - Quadrant Controller
    103
  - Controller Siemens
    106
  - Controller Festo CECC
    107
  - Turck Interface
    108
  - Scalance Ethernet Switch
    109
  - RFID with Ethernet
    112
  - RFID with Canbus
    116
  - Mini Terminal
    117
  - SYS Link Interface
    121
- Mechanic Components
  122
  - Motor of Conveyor
    122
  - The Stopper Unit
    123
  - Transportation of the Basic Module
    125

Festo CP Factory Manual (115 pages)

Basic module branch

Brand: Festo | Category: Laboratory Equipment | Size: 7 MB

Table of Contents
3
1 General Safety Instructions

5
2 Introduction

10
- Warranty and Liability
  10
- Important Information
  10
- Resources
  11
3 Design and Function

13
- Transport
  13
- Set up
  13
  - General Notes
    13
- The Basic Module Branch
  14
  - General Information
    14
- Mechanical Construction
  16
  - Supply of the Branch Module
    20
- Electrical Assembly
  22
- Commissioning
  38
  - Pneumatic Commissioning
    38
  - Electrical Commissioning
    38
- Adjusting the Sensors
  39
- Adjusting the One-Way Flow Control Valves
  45
- Visual Inspection
  47
- Starting up
  47
4 Operation

48
- General Operating Instructions
  48
  - Conduct Guidelines
    48
  - Operating Guidelines
    48
- The Control Units of the Basic Module Branch
  49
  - Touch Panel
    50
- Sequence Description of the Branch Module
  53
- Switching on the Station
  57
  - Sequence Description Automatic
    57
  - Process Description Cycle End
    57
- Operating Modes
  58
  - Automatic Mode
    58
  - Setting Operation
    58
- Operating the HMI Touch Panel
  58
  - Menu Architecture from Operation Panel
    59
  - Menu Navigation
    60
  - Display Operation Modus
    61
  - Operation Mode Home
    62
  - Operating Mode Setup
    68
  - Operation Mode Parameters
    74
  - Operation Mode System - Settings
    79
- Operator Assistance and Simulate Application on Free AP
  80
- Automatic Operation
  85
  - Start Automatic
    85
  - Stop Automatic
    87
- Manually Describe the RFID Tag
  88
5 Components

90
- Electrical Components
  90
  - Quadrant Controller
    90
- PLC Siemens
  94
- PLC Festo CECC
  95
- Turck Interface
  96
- Scalance Ethernet Switch
  97
- RFID with Ethernet
  100
- RFID with Canbus
  104
  - Mini Terminal
    105
  - SYS Link Interface
    109
- Mechanic Components
  110
  - Motor of Conveyor
    110
  - The Stopper Unit
    111
  - The Branch
    113
  - Transportation of the Basic Module Branch
    114

Festo CP Factory Manual (97 pages)

MR Buffer and palletizing robot

Brand: Festo | Category: Robotics | Size: 5 MB

Table of Contents
3
1 General Safety Instructions

6
2 Introduction

11
- Warranty and Liability
  11
- Important Information
  11
- Resources
  12
3 Design and Function

15
- Transport
  15
- Set up
  15
  - General Notes
    15
- MR Buffer Module with Palletizing Robot
  16
- Electrical Installation
  19
- Commissioning
  29
  - Pneumatic Commissioning
    29
  - Electrical Commissioning
    29
- Adjusting the Sensors
  30
- Adjusting the One-Way Flow Control Valves
  37
- Visual Inspection
  39
- Commissioning
  39
4 Operation

40
- General Operating Instructions
  40
  - Conduct Guidelines
    40
  - Operating Guidelines
    40
- The Operation Panel of the Station
  41
  - Touch Panel
    42
- Process Description
  45
  - Process Description Box Stopper 1-4
    46
  - Process Description Transfer Unit
    48
- Switching on the MR Buffer with Palletizing Robot
  50
- Operating Modes
  51
  - Automatic Mode
    51
  - Setting Operation
    51
- Operating the HMI Touch Panel
  51
  - Menu Structure of the Operating Panel
    52
  - Menu Navigation in General
    53
  - Operation Mode Home
    55
  - Operation Mode Setup
    59
- Parameter
  63
- Writing on the RFID Tag Manually
  67
  - MR Buffer and Palletizing Robot Parameters
    68
5 Components

69
- Mitsubishi Robot RV-4FL
  69
  - Drive Unit CR750-D
    70
  - Teach Pendant R32TB
    72
  - Teach Pendant R56TB
    73
  - Set up
    74
  - Drive Unit Interface
    77
  - Parameter
    80
  - Main Tasks/Programmes
    81
  - Return Messages
    81
  - More Information on the Robot
    81
- Robot Positions
  82
- Electrical Components
  83
  - Quadrant Controller
    83
  - Siemens Control
    86
  - Scalance Ethernet Switch
    87
- Rfid
  90
  - Terminal Block
    91
  - SYS Link Interface
    93
- I/O Terminal
  94

Festo CP Factory Original Operating Instructions (90 pages)

Brand: Festo | Category: Industrial Equipment | Size: 1 MB

Table of Contents
3
Safety Instructions
5
Warning Notice System
5
Pictograms
6
General Prerequisites for Installing the Product
7
General Prerequisites for Operating the Devices
7
Intended Use
8
For Your Safety
9
Important Information
9
Qualified Persons
10
Obligations of the Operating Company
10
Obligations of the Trainees
10
Basic Safety Instructions
11
General Information
11
Mechanical Components
11
Electrical Components
12
Pneumatic Components
14
Guarantee and Liability for Application Examples
16
Cyber Security
16
Additional Safety Instructions
17
Guarantee and Liability
18
Transport
19
Name Plates
20
CE Declaration of Conformity
21
General Product Safety
24
Protective Devices
25
Emergency Stop
25
Additional Protective Devices
25
Technical Data
26
Design and Function
28
Transport
28
Overview of the System
30
The Application Module Labeling
31
Electrics
32
Pneumatic
35
Function
38
Sequence Description
38
Electrical Connections
40
Overview
40
I/O Box XD1
41
Commissioning
42
Workplace
42
Visual Inspection
43
Safety Regulations
43
Assembly
44
Assembly of an CP Application Module to Basic Module CP Lab Conveyor
45
Connecting the CP Application Module Electrically to Basic Module CP Lab Conveyor
48
Pneumatic Connection from Application Modules to Basic Module CP Lab Conveyor (Option - Not Available at All Application Modules)
50
Assembly of an CP Application Module to a CP Factory Basic Module
51
Connecting the CP Application Module Electrically to the CP Factory Basic Module
54
Pneumatic Connection from Application Modules to CP Factory Basic Module
55
Adjusting the Sensors
56
Through-Beam Sensor (Workpiece Detection)
56
Proximity Switch (Z and X-Axis Cylinder)
58
Vacuum Suction Nozzle
60
Adjusting the One-Way Flow Control Valves
62
Adjusting the Pressure Regulator
64
Operation
66
Setting the Application Module Labeling at HMI
66
Transitions of the Application Module
72
Process of the Application Module
73
Flow Chart
74
Parameter (LABEL)
80
Message Texts and Interactive Error Messages at the HMI
82
Message Texts
83
Message Texts of the Application Module Labeling
83
Interactive Error Messages
84
Default Operation
84
MES Operation
85
General
85
Application Module Labeling
85
Spare Part List
86
Electric Parts
86
Pneumatic Parts
86
Service and Cleaning
87
Further Information and Updating
88
Disposal
89

Festo CP Factory Manual (57 pages)

Application Modules

Brand: Festo | Category: Control Unit | Size: 2 MB

Table of Contents
3
1 Legal Information

5
2 Fundamental Safety Instructions

9
- General Safety Instructions
  9
- Warranty and Liability for Application Examples
  11
- Industrial Security
  11
- Further Safety Instructions
  12
- Pictograms
  13
- Safety Sockets
  15
- Handling the System
  17
- Personnel
  19
  - Notes on Personnel
    19
  - Training Operations
    19
  - Outside Training Operations
    19
- Obligations of the Operating Company
  19
- Obligations of the Trainees
  19
- Warranty and Liability
  20
- Important Notes
  20
- Environmental Requirements
  20
3 Technical Data

21
4 Design and Function

22
- Transport
  22
- Overview of the System
  23
- Set-Up
  24
  - General Notes
    24
- The Application Module Output
  24
- Function
  25
- Process Description
  25
- Electrical Connections
  26
  - I/O Connections
    26
  - I/O Box XD1
    27
  - I/O Terminal XD15
    28
5 Start up

29
6 Operation

43
7 Spare Part List

53
8 Service and Cleaning

54
9 Further Information and Updating

55
10 Disposal

56

Festo CP Factory Manual (39 pages)

Application module iDrilling

Brand: Festo | Category: Industrial Electrical | Size: 2 MB

Table of Contents
3
1 General Safety Instructions

5
2 Introduction

10
- Warranty and Liability
  10
- Important Notes
  10
3 Technical Data

11
4 Design and Function

12
- Transport
  12
- Set up
  12
  - General Information
    12
- The Application Module Idrilling
  13
- Function
  15
- Process Description
  16
- Electrical Connections
  17
  - CECC I/O Assignment
    17
5 Start up

19
6 Operation

31

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