Rops; Hydraulic Hoses - Cushman Truckster XD 2018 Owner's Manual

MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

ROPS

This vehicle is equipped with a Roll Over Protective Structure (ROPS). Inspect the ROPS periodically for loose hardware
or damage.
Every 400 hours, inspect the seat, seat belt, ROPS mounting hardware and ROPS frame for damage. Replace all
damaged parts immediately.
Check and torque all ROPS hardware every 100 hours.

HYDRAULIC HOSES

Always lower the attachments to the ground, disengage all drives, engage parking brake, stop the engine and remove
the key before you inspect or disconnect hydraulic lines or hoses.
Check visible hoses and tubes each day. Look for wet hoses or oil marks. Replace worn or damaged hoses and tubes
before operating the vehicle.
Replacement tubes or hoses must be routed along the same path as the original hose. Do not move the clamps, brackets
and cable-ties to a new location.
Completely inspect all tubes, hoses and connections every 250 hours.
NOTICE: Dirty hydraulic fluid can damage the hydraulic system.
Before disconnecting any hydraulic component, tag or mark the location of each hose, then clean the area around the
fittings.
To prevent dirt from entering the hydraulic system when disconnecting the component, be prepared to assemble plugs or
caps to the ends of hoses and open ports. Clean any hydraulic fluid spills.
Make sure O-rings are clean and hose fittings are correctly installed before you tighten.
Do not allow the hose to twisting. Twisted hoses can cause hose connections to loosen and cause oil leaks.
Hydraulic hoses that are twisted or have sharp bends can decrease oil flow and damage the hoses. The decreased oil
flow can cause system problems and increase the temperature of the hydraulic fluid.
Hydraulic Fluid
Drain and replace hydraulic fluid if any of the following occur:
• Component failure
• Water or foam is in the hydraulic fluid
• Hydraulic fluid has a rancid odor (indication of high heat)
• When service is indicated by filter service light, or each year, which ever occurs first.
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Make sure the ROPS mounting hardware is always correctly fastened. Do
not weld, drill, change or bend the ROPS. Replace damaged ROPS. Do
not try to repair a damaged ROPS.
To prevent injury from hot, high pressure oil, never use your hands to
check for oil leaks. Use paper or cardboard to check for leaks.
Hydraulic fluid pressure can have enough force to penetrate skin. If
hydraulic fluid has penetrated your skin, a doctor must remove the
hydraulic fluid surgically within a few hours or gangrene can occur.
Owner's Guide