Page 1 4120402 SUZUKI K6A LIQUID COOLED GASOLINE ENGINE MT MODEL: 898627 SUZUKI K6A LIQUID COOLED GASOLINE ENGINE AT MODEL: 898628 SUZUKI 970 LIQUID COOLED GASOLINE ENGINE MODEL: 898671 PERKINS LIQUID COOLED DIESEL ENGINE MODEL: 898673 EC MODEL: 898695...
Page 2 Cushman Inc., A Textron Company, reserves the right to make changes at any time, without notice, in specifica- tions and models and also to discontinue models and the accessories designed to be used on these models. The right is also reserved to change specifications or parts at any time without incurring any obligation to equip same on models manufactured prior to date of such change.
Page 3 After you identify a part by the reference number and All information contained in this manual is the latest the six digit cushman part number, always read the available at the time of printing. Cushman Textron re- description of the part to be sure it is what you serves the right to make changes at any time without want.
Page 4: Cooling System
OPERATION CONTROL SYMBOLS And DECALS X 100 NOTICE THIS UNIT IS NOT A MOTOR VEHICLE WITHIN THE Engine RPM DEFINITION OF THE NATIONAL TRAFFIC MOTOR VEHICLE SAFETY ACT. IT IS NOT DESIGNED Park Brake Indicator Light This symbol indicates OR MANUFACTURED FOR USE ON ROADS, STREETS OR HIGHWAYS, NOR IS IT APPROPRIATE FOR engine rpm’s.
Page 5: Table Of Contents
SERVICE and MAINTENANCE INDEX Page Page Accelerator Pedal ......Ignition Switch ......Accessories, list of .
Page 6 PARTS INDEX PARTS ILLUSTRATIONS Page Page Distributor (Suzuki K6A) ......Accelerator pedal ....... . . Distributor (Suzuki 970) .
Page 7 Hydraulic brake lines ......64--65 Hydraulics: Radiator ........94--95 Control box cover .
Page 8 Serial Number And Model Number Nameplate / Identification Decal ENGINE IDENTIFICATION NUMBERS Your Cushman Turf-Truckster is equipped with one of three power sources: A Suzuki K6A 3 cylinder, 4 cycle, liquid--cooled gasoilne powered engine; a Suzuki 970 4-cylinder, 4-cycle, liquid-cooled gasoline powered engine, or a Perkins 103-10, 3-cylinder, 4-cycle liquid-cooled diesel powered engine.
Page 9 VEHICLE IDENTIFICATION NUMBERS Cont. Engine Identification Numbers (con’t.) Each engine has a serial number stamped onto the engine block. The Perkins diesel’s serial no. is stamped on a metal plate which is attached to the engine block. The Engine Serial No. for the Suzuki K6A engine is stamped onto the upper engine block on the left side of Engine Serial No.
Page 10 SPECIFICATIONS SPECIFICATIONS Specifications subject to change without notice. Rear Axles: Models 898671, 898673 & 898695 ... 11.16:1 2-speed hypoid differential Transmission: Models 898671, 898673 & 898695 ... 4-speed manual with low-low (creeper) 1st gear, synchronized in all forward speeds All turf models are equipped with a hydraulic brake system and a lever operated parking brake integral to the rear...
Page 11 SPECIFICATIONS Cont. ENGINE SPECIFICATIONS NOTICE The engine governor controls are preset to control Suzuki K6A Engine engine and ground speeds to design limits. Horsepower (SAE hp) ..... . Max.
Page 12 CONTROLS GAUGES, WARNING LIGHTS and CONTROLS The following pages contain information which will help you become more familiar with the dif- ferent gauges and controls used while operating this vehicle. TACHOMETER BRAKE FLUID LEVEL WARNING LIGHT Indicates the engine speed (x 100) in revolutions per This light (See Fig.
Page 13: Horn Button
This lurching could cause serious personal injury or death. If the engine will start without depressing the clutch pedal the clutch interlock system should be repaired immediately by your authorized Cushman dealer. HORN BUTTON The horn button is located to the left of the steering wheel, below the dash panel.
Page 14 If the engine will start without depressing the clutch pedal: DO NOT operate the vehicle. The clutch interlock system should be repaired immediately by your authorized Cushman dealer. The clutch pedal has to be depressed: before starting the vehicle Figure 12...
Page 15: Accelerator Pedal
CONTROLS Cont. FOOT THROTTLE (ACCELERATOR) PEDAL Push pedal down to open throttle (increase speed), release to return throttle to idle position (decrease speed). SERVICE BRAKE PEDAL Depress the pedal to slow or stop the vehicle. Accelerator If the brakes DO NOT stop the vehicle properly, the Pedal brakes must be adjusted or repaired.
Page 16 In order to maintain reliable service from your engine, a regular check-up and maintenance schedule should be followed. The following maintenance information covers basic engine service only. For extensive service and repairs, we recommend contacting the authorized Cushman dealer nearest you. Proper maintenance will prolong the engine’s life and avoid premature overhaul. ENGINE BREAK IN...
Page 17 SERVICE & MAINTENANCE Cont. Access to Engine (con’t.) When replacing the engine cover, make sure the retaining tabs, located at the front corners of the engine cover, are inserted into the slots in the floorboard. Engine Cover Latch Retaining Tab In Slot On Floorboard Figure 16...
Page 18 SERVICE & MAINTENANCE Cont. Engine Oil Level (con’t.) Remove the dipstick and wipe with a clean rag, reinsert the dipstick until it contacts the oil tube, remove dipstick and read the oil level. The oil level should always between the ADD and FULL mark on the dipstick. DO NOT OVER FILL. If the engine has recently been running, allow time (with the engine turned off) to let the oil settle to obtain a correct level reading.
Page 19 SERVICE & MAINTENANCE Engine Oil Level (con’t.) Dipstick Dipstick Figure 21 Figure 22 Dipstick Location, K6A Suzuki Engine Dipstick Location, 970cc Suzuki Engine WATER TEMPERATURE GAUGE AND OVERHEAT WARNING BUZZER The purpose of this system is to warn the operator if the engine temperature exceeds the normal operating range. If the water temperature gauge raises above the 230 F (110 C) mark, a heat sensor is activated causing the overheat warning buzzer to sound.
Page 20 SERVICE & MAINTENANCE Cont. Water Temperature Gauge and Overheat Warning Buzzer (con’t.) The temperature indicator on the gauge should go down within approximately 30 seconds after the intake screen is cleaned. If the temperature does not go down, STOP THE ENGINE and check the following areas: WARNING ALWAYS make sure the engine is stopped and cool before removing the radiator cap or before performing any service or maintenance on or around the engine area.
Page 21 SERVICE & MAINTENANCE Cont. Radiator Coolant Level (con’t.) NOTICE Clean the radiator fins with compressed air. If water is used to clean the radiator, use compressed air to blow all the water from the fins. Water left between the fins will collect dirt and plug the radiator, this will reduce the amount of air flow to properly cool the engine.
Page 22: Gasoline Containing Alcohol
SERVICE & MAINTENANCE Cont. FUEL LEVEL 1. Check fuel level in fuel tank. Turn the ignition switch to the ON position, fuel level will be determined by how far the fuel gauge needle rises. The illustration below shows the various levels for reading the fuel gauge. 2.
Page 23 SERVICE & MAINTENANCE Cont. TIRE PRESSURE 1. Check all tires for proper inflation. Keep tires inflated to the specifications corresponding to that particular tire size. Air pressure needed is determined by the payload carried. Adjust pressure as required. Lower pressure will help avoid leaving tire marks in soft turf.
Page 24 (the clutch pedal is depressed). If the engine will start without depressing the clutch pedal DO NOT operate the vehicle. The clutch interlock system should be repaired immediately by your authorized Cushman dealer. DANGER Never turn the key to the START position unless the clutch pedal is depressed (pushed down) or the gear selector is in neutral.
Page 25 (the clutch pedal is depressed). If the engine will start without depressing the clutch pedal DO NOT operate the vehicle. The clutch interlock system should be repaired immediately by your authorized Cushman dealer. DANGER Never turn the key to the START position unless the clutch pedal is depressed (pushed down) or the gear selector is in neutral.
Page 26 SERVICE & MAINTENANCE Cont. Starting the Diesel Engine con’t. 6. Allow engine to warm-up before driving the vehicle (always idle and warm-up the engine for at least one minute) Check for abnormal noises such as knocking and excessive vibration Knocking sounds will be heard while the engine is cold, during quick acceleration and while idling. Knocking sounds will not be heard during normal operation.
Page 27 SERVICE & MAINTENANCE Cont. Purging the Diesel Fuel System (con’t.) 3. Clip one end of a jumper wire to the EXC terminal on the back of the alternator as shown in Figures 28 & 29 (this terminal will have a green wire connected to it). 4.
Page 28 SERVICE & MAINTENANCE BATTERY The battery is located on the left side of the vehicle, directly behind the stopwall behind the drivers seat. The battery is negative ground and if connected in the opposite polarity, damage to the alternator will occur. The same applies when connecting a booster battery to the system.
Page 29: Towing The Vehicle
SERVICE & MAINTENANCE Cont. Jump Starting With a Booster Battery (con’t.) Both booster battery and discharged battery should be treated carefully when using jumper cables. Follow exactly the procedure outlined, being careful not to cause sparks. 1. Apply parking brake, put transmission in neutral and turn off all electrical loads. 2.
Page 30: Automatic Transmission
SERVICE & MAINTENANCE Cont. Towing the Vehicle con’t. TOW LINE ATTACHMENT Attach a tow line only to the front vertical frame member on either side of vehicle as shown in Figure 33. Make sure the drive transmission is in “neutral” (out of gear) and the park brake is released.
Page 31 SERVICE & MAINTENANCE Cont. Jacks, Jacking Locations and Using a Hoist (con’t.) Place a jack in the appropriate location (See Fig. 35) and place a block behind (or in front) of the tire diagonally oppo- site the side which is being raised (See Fig. 34). The illustration shows the frame without the body in order to show the jacking locations more clearly.
Page 32 SERVICE & MAINTENANCE Cont. TIRE REMOVAL Front & Rear With the vehicle on a flat level surface (if possible), put the gear selector in first gear and apply the park brake. Place a block in front of (or behind) the tire diagonally Valve Stem opposite the side which is being raised (Refer to the...
Page 33: Air Cleaner Element
SERVICE & MAINTENANCE SERVICING THE VEHICLE AIR CLEANER ELEMENT This is a large capacity dry type air cleaner with a replace- able element. We recommend the filter element be replaced before Alternator engine performance is effected. This may occur at 250 hours of service in very dirty operating conditions or at 500 Cleaner hours in normal operating conditions.
Page 34: Access Panels
SERVICE & MAINTENANCE Cont. ACCESS PANELS There are two access panels located under the front hood and one located in the middle of the floorboard. Remove the screws securing the panel to the fire wall to gain access to the shifter linkage and some of the electrical wiring for the instrument panel.
Page 35: Lubrication Chart
SERVICE & MAINTENANCE Cont. LUBRICATION RECOMMENDATIONS Transmission Fluid SAE EP 80--90 Gear Lube ......Dot 3 Brake Fluid Automatic Transmission Fluid.
Page 36 SERVICE & MAINTENANCE Cont. FUSES The fuse box is located under the front cowl (See Fig. 43). The fuses protect the electrical lighting circuits and accessory circuits such as the windshield washers, turn Dash Panel, Fuel Pump, signals etc. Ignition, Auto Trans. ACC Power Controller &...
Page 37: Maintenance Guide
SERVICE & MAINTENANCE Cont. MAINTENANCE GUIDE The following maintenance charts have been compiled as a general guideline for service intervals, based on hours of operation. Refer to the Engine Owner’s Manual for further service and maintenance schedules and intervals. Every Every 75 Hrs 100 Hrs...
Page 38 SERVICE & MAINTENANCE Cont. Maintenance Guide (con’t.) Every Every Every 200 Hrs 400 Hrs 600 Hrs Every Maintenance Operation or 6 months or 9 months or 12 months 1500 Hrs Replace air cleaner element Check valve clearance (See authorized dealer) Check fan belt and tension Inspect radiator hoses and clamps Change coolant...
Page 39 SERVICE & MAINTENANCE Cont. BRAKES Service Brakes WARNING Improper maintenance of the brake system may result in loss of vehicle control by the operator. Losing control of the vehicle due to brake loss may cause vehicle damage and/or injury to the operator or bystanders. This vehicle is equipped with either four wheel or two wheel (rear only) hydraulic brakes and a hand operated park brake lever.
Page 40: Park Brake
SERVICE & MAINTENANCE Cont. Four Wheel Brakes (con’t.) Loosen the bleeder screw. Have an assistant push down on the brake pedal and hold pedal down. Tighten the bleeder screw and release the brake pedal. Loosen the bleeder screw again, press down on the brake pedal, hold pedal down and tighten the bleeder screw, release pedal.
Page 41: Headlight Replacement
SERVICE & MAINTENANCE Cont. BULB REPLACEMENT, DASH PANEL Remove the four (4) screws securing the instrument Bulb And panel to the dash. Holder Pull the instrument panel out and tilt forward to gain access to the rear of the panel (See Fig. 51). Determine which bulb will be replaced.
Page 42: Governor Oil Level
SERVICE & MAINTENANCE GOVERNOR OIL LEVEL (Suzuki K6A & 970 Engines) Governor Oil Check the oil level in the governor after every 100 hours Fill Plug of use. To check the level, remove the plug from the back side of the governor. Oil should be up to the level of the plug opening.
Page 43: Perkins Diesel
SERVICE & MAINTENANCE Cont. DRIVE TRANSMISSION Maintaining proper lubrication level in the transmission is very important to the life of the gears and bearings. Manual Transmission (Suzuki K6A Engine) Check transmission fluid level every 100 hours (or 3 months). Change transmission fluid every 600 hours or (12 months). Transmission Capacity: 1.05 qts.
Page 44 Quick Aerator, Core Harvester, TD 1500 & 2000 Top Dressers the Vicon Spreader, Turf Master Sprayers, Seed & Fertilizer Spreaders ..and more For information and availability on these accessories and others, contact your local Cushman Dealer.
Page 45: Dash Panel Dipswitch Settings
NEVER pull loads which may exceed the braking capacity of the vehicle. The operator must determine if the Cushman vehicle has adequate braking capacity to stop either a loaded or unloaded vehicle and the trailer on the type(s) of surface(s) and grade(s) on which the vehicle will be operated.
Page 46 OPERATING REMOTE HYDRAULICS EQUIPMENT The following information will tell you about the different controls and functions used when operating the P.T.O. and hydraulics system. These features are used when operating the accessories and implements often used with this vehicle. TWO- - SPEED DIFFERENTIAL Two-Speed Differential Control 844177...
Page 47: Remote Hydraulics
OPERATING REMOTE HYDRAULICS Cont. REMOTE HYDRAULICS The hydraulic system has a remote selector valve located at the front of the control panel, to operate accessories such as the Core Harvester or Top Dresser. Decal Shows Remote Hydraulic Functions Make Sure Hose Is Inserted 844179 Into The Quick Coupler When An Accessory...
Page 48 OPERATING REMOTE HYDRAULICS Cont. GOVERNOR CONTROL AND HAND THROTTLE A manually set, variable governor control is included with the P.T.O. for regulation of P.T.O. or ground speed. The control lever is attached to the panel to the left of the instrument panel.
Page 49 OPERATING REMOTE HYDRAULICS Cont. Power Take Off (Mechanical P.T.O.) con’t. WARNING When an attachment is not connected to the P.T.O. shaft, disengage drive to the P.T.O. by pushing control handle down. P.T.O. includes a spring loaded P.T.O. cover. This cover must remain on the vehicle and be used at all times.
Page 50 OPERATING REMOTE HYDRAULICS Cont. Power Take Off (Mechanical P.T.O.) con’t. The P.T.O. may be stopped momentarily by pushing the clutch pedal in (on vehicles with manual transmissions). When the clutch pedal is released the P.T.O. will start again. WARNING NEVER attempt to drive the vehicle with the engine speed increased by the hand throttle.
Page 51 OPERATING REMOTE HYDRAULICS Cont. Power Take Off (Hydraulic P.T.O.) con’t. NOTICE To engage P.T.O. ALWAYS STOP the vehicle. For vehicles with manual transmissions, stop the vehicle, push the clutch pedal in THEN pull the P.T.O. P.T.O. control knob upward. Shaft For Use When The Vehicle Is Stationary 1.
Page 52 Please replace any decal which may become damaged and/or hard to read. For use with Turf Model 898628 Suzuki K6A with automatic transmission For use with Turf Models 898627 Suzuki K6A with manual transmission For use with Turf Model 898671...
Page 53: Hydraulic Reservoir
OPERATING REMOTE HYDRAULICS Cont. HYDRAULIC RESERVOIR Normally the hydraulic system will not need additional fluid. Sometimes a leak may develop causing the system to require repair and refilling. If you notice hydraulic fluid escaping when the system is being used or if a leak is suspected, turn off all hydraulic functions and stop the engine.
Page 54: Engine Cover
ENGINE COVER Reference Lower ROPS (Part No. 893145) With Ref. No. 25 P893436, P893976, P893972, P893400 P893328, P893595, P893657, P893444...
Page 55 ENGINE COVER Ref. Part Ref. Part Description Description Req’d Req’d 306328 Pin, cotter, .09 x .75 ... 845038 Decal, Operation ... . . 308090 Washer, 1/4 .
Page 56 BODY, HOOD and HEADLIGHTS Reference lower ROPS Front Of Vehicle (Part No. 893145) Rerference Front Suspension Frame P893332, 893439 (Part No. 893421)
Page 57 ....74764 Decal, ....CUSHMAN 450410 Lockwasher, M6 ....844167 Bracket, horn/brake reservoir .
Page 58 FRAME Bolts To Radiator Bracket Front Of Vehicle Reference Battery & Hydraulic Tank Reference Reference Motor Mounts Ground Wire (Part No. 894602) 893326...
Page 59 FRAME Ref. Part Ref. Part Description Description Req’d Req’d 309067 Lockwasher, 1/2 shakeproof ..841805 Panel, access ....450453 Nut, M8-1.25 (G10.9) .
Page 60 EXHAUST SYSTEM (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 450193 Screw, M8-1.25 x 30 ... 2700144Bolt, muffler flange ... . 450378 Locknut, M8-1.25 staytite .
Page 61 CALIFORNIA EXHAUST SYSTEM (CATALYTIC CONVERTER) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 450193 Screw, M8-1.25 x 30 ... 841982 Decal, carb. Suzuki K6 ..450378 Locknut, M8-1.25 staytite .
Page 62 EXHAUST SYSTEM (SUZUKI 970) Front Of Vehicle Referenced From Power Assembly NOTE: TAILPIPE TO BE 0.5” FROM FENDER. TAILPIPE OUTLET TO BE PARALLEL TO GROUND. Ref. Part Ref. Part Req’d Description Req’d Description 450193 Screw, M8-1.25 x 30 ... 4119867.8 Shield, muffler .
Page 63 EXHAUST SYSTEM (DIESEL) Referenced From Power Assembly Front Of Vehicle NOTE: TAILPIPE TO BE 0.5” FROM FENDER. TAILPIPE OUTLET TO BE PARALLEL TO GROUND. Ref. Part Ref. Part Description Description Req’d Req’d 103867 Washer, 5/16 ....2703800.8 Tube, exhaust inlet .
Page 64 AIR CLEANER, BRACKET and FILTER (SUZUKI K6A) To Radiator Mounting Frame Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 300646 Screw, 1/4-20 x 3/4 ... . 825358 Clamp, worm drive .
Page 65 AIR CLEANER, BRACKET and FILTER (SUZUKI 970 and DIESEL) To Radiator Mounting Frame Right Side Motor Mount (SUZUKI 970) Shown For Reference Only Loctite 592 With Perkins Diesel Front Of Vehicle Items 11, 14 & 15 Shown Assembled To Depict Orientation On The Perkins Diesel.
Page 66 HYDRAULIC BRAKE LINES Mounts To Front Suspension Frame Reference Frame Reference Frame To Rear Brake Hose Connection P893441, 893523...
Page 67 HYDRAULIC BRAKE LINES Ref. Part Ref. Part Description Req’d Description Req’d 103867 Washer, 5/16 ....844167 Bracket, reservoir mounting ..306328 Pin, cotter, 3/32 x 3/4 .
Page 68 FUEL SYSTEM (SUZUKI K6A and 970) Carburetor Frame Show For Reference Only To Fender To Main Frame To Carburetor 894475...
Page 69 FUEL SYSTEM (SUZUKI K6A and 970) Ref. Part Ref. Part Description Req’d Description Req’d 120052 Lockwasher, #10 ....841769 Bracket, reservoir mounting ..320107 Tie, cable, 7 1/2” (190.5 mm) .
Page 70 FUEL SYSTEM (DIESEL) Reference Frame And Lower ROPS Fender To Main Frame To Engine Fuel Return Engine Harness Reference Air Cleaner Bracket To Engine Fuel Inlet 893598...
Page 71 The model and specification numbers for the Perkins engine are as follows: Model 103.10 - Spec. KD70377. To locate the Perkin’s Dealer nearest to you, please call: 1-888-737-5364 The parts listed below can be ordered from the Cushman Parts Department. Ref. Part Ref.
Page 72 PARK BRAKE LEVER AND CABLE The Neoprene Cover, Pop Rivets and Mounting Strips are Generally used on Vehicles With Cab Sets but can also be used on Vehicles Without Cabs. Reference Console Panel Reference Lower Rops (Part No. 893145) Reference Console Panel 2.85”...
Page 73 FOOT THROTTLE and LINKAGE When attaching the throttle link to the pedal, the pin (Item No. 11) will be inserted in the second hole from the top. Front Of Vehicle Suzuki 970 Models Engine Pekins Diesel P893675, P893657, P893972, P893595, P894659 Ref.
Page 74 STEERING WHEEL, STEERING SHAFT, CONNECTING HOSES POWER STEERING PUMP and STEERING GEAR Also Reference Pulleys, Belts And Brackets On Pages 101, 102 & 103 (Suzuki 970 Bracket Shown) Reference Front Clip Included Reference With Ref. No. 25 Lower ROPS P893331...
Page 75 STEERING WHEEL, STEERING SHAFT, CONNECTING HOSES POWER STEERING PUMP and STEERING GEAR Ref. Part Ref. Part Description Description Req’d Req’d 320107 Tie, cable, 7 1/2” (190 mm) ..893571 Tube, steering mount ..450453 Nut, M8-1.25 (G10.9) .
Page 76 FRONT SUSPENSION (LEFT SIDE) and TIE RODS Reference Union Tee (Part No. 841842) With Differential Reference Front Suspension Frame (Part No. 893421) Reference Pitman Arm (Part No. 841336) With Item No. 26 When ordering Items No. 35 or No. 26, You Will Need to Also Order Item No.
Page 77 FRONT SUSPENSION (LEFT SIDE) and TIE RODS Ref. Part Ref. Part Description Description Req’d Req’d 302944 Nut, jam, 9/16-18 ... . . 548224 Fitting, lubrication ... . 450077 Bolt, M16-2.00 x 90 .
Page 78 FRONT SUSPENSION (RIGHT SIDE) TIE RODS and SKID PLATE Front Of Vehicle Reference Brakes and Brake Shoes With Item No. 34 With Item No. 44 When ordering Items No. 34 or No. 44, You Will Need to Also Order Item No. 15. 893523, 893329...
Page 79 FRONT SUSPENSION (RIGHT SIDE) TIE RODS and SKID PLATE Ref. Part Ref. Part Description Description Req’d Req’d 302944 Nut, jam, 9/16-18 ... . . 887512 End, tie rod (RH thread) .
Page 80 WHEEL SIZE MEASUREMENT Wheel size is determined by measuring the wheel at the bead seat. The first number is the wheel diameter measured at the bead seat. The second number is the wheel width measured at the bead seat. The illustration below shows an example of how to measure the wheel to determine tire size. Bead Seat Wheel (First Number)
Page 81 CLUTCH PEDAL and CABLE (GASOLINE) P2701278 Ref. Part Notes Description Req’d 450453 Nut, M8-1.25 (G10.9) ..... . . 450510 Screw, M3-.50 x 20 .
Page 82 CLUTCH LINKAGE (DIESEL) P893668 Ref. Part Ref. Part Description Description Req’d Req’d 450377 Nut, M6-1.00, staytite ..840725 Pin, brake pivot ....450453 Nut, M8-1.25 (G10.9) .
Page 83 SHIFTER and SHIFTER LINKAGE P893434...
Page 84 SHIFTER and SHIFTER LINKAGE Ref. Part Ref. Part Description Req’d Description Req’d 308090 Washer, 1/4 ....452400 Screw, M10-1.50 x 30 (8.8) ..452695 Screw, M6-1.00 x 20, taptite .
Page 85 REAR SPRING, SHACKLES, U- -BOLTS and REAR SHOCK ABSORBERS Front Of Vehicle Reference Two-Speed Differential Model 898671 Only P894510, P893435, P2701117 Ref. Part Ref. Part Description Req’d Description Req’d 311396 Screw, 7/16-14 x 2 1/4 ..825500 Washer, 3/8 .
Page 86 HYDRAULIC CONTROL VALVE SYSTEM Refer to the Hook-up Decal on back of the hydraulic box for hook-up options. With Perkins Diesel Only Seal Kit Part No. 887017 Reference Hydraulic Control Valve 893447, 894197, 894198 Ref. Part Ref. Part Description Description Req’d Req’d 304632 Nut, jam 3/8-16...
Page 87: Hydraulic Lift System
HYDRAULIC LIFT SYSTEM Seal Kits 883236, 884574 & 886001 Reference Hydraulic Control Valve 893447 Ref. Part Ref. Part Description Req’d Description Req’d 452378 Screw, M6-1.00 x 20 ... 832408 Coupler half, male .
Page 88 HYDRAULIC CONTROL VALVE 894233 Ref. Part Ref. Part Description Req’d Description Req’d 103867 Washer, 5/16 ....823118 Fitting, hydraulic straight ..306328 Pin, cotter 3/32 x 3/4 .
Page 89 HYDRAULIC FILTER and RESERVOIR Reference Seal Kit Part Hydraulic Control Valve And Control No. 887017 Panel 893447, 894197, 894198 Ref. Part Ref. Part Description Req’d Description Req’d 523768 Adapter, 90 elbow ... . 2700800 Cover, hydraulics w/decal .
Page 90 HAND CONTROLS, GOVERNOR and THROTTLE (GASOLINE) Apply Loctite 242 Reference Differential (11.16:1 & 14.21:1) Reference Governor Reference Control Panel Reference Foot Throttle Must Attach Control Cable To Park Brake Cable w/Cable Tie To Avoid Coming In Contact With The Muffler 893439 Ref.
Page 91 HAND CONTROLS, GOVERNOR and THROTTLE (DIESEL) APPLY LOCTITE 242 Reference Differential (11.16:1 & 14.21:1) Reference From Engine Reference Control Panel Reference Foot Throttle Must Attach Control Cable To Park Brake Cable w/ Cable Tie To Avoid Coming In Contact With The Muffler 894198, P894647, 893594, 893533 Ref.
Page 92: Carburetor (Suzuki 970)
GOVERNOR and THROTTLE LINKAGE To Carburetor Existing Hardware With Model Use Loctite 242 898671 On These Items Reference Engine Bracket Assembly Part No. 894362 (Suzuki 970 shown) Part With Model No. 894375 (Suzuki K6A) To Accelerator 898671 Pedal 894197, 894507 Ref.
Page 93 Part Description Req’d. Turn 894266 Harness, main wire (all models) 1 Signal Connect To 894189 Harness, engine, Model 898627 1 Brake Light Main Switch 894283 Harness, engine, Model 898671 1 Harness 894560 Haress, engine, Model 898628 1 894637 Harness, engine,...
Page 94 ELECTRICAL COMPONENTS and WIRING HARNESSES Left Taillight To Main Harness Right Taillight The wiring harnesses are shown as a reference only. Although the actual harness resembles the illustration shown, connections, terminals and routing can change without notice. 893442, 893448, 893972...
Page 95 ELECTRICAL COMPONENTS and WIRING HARNESSES To Shifter Light The items shown on this page are used with the auromatic transmission on vehicle Model 898628. To Main Harness Power Ground To Accessory (Idle Up) Engine Harness Controller The convoluted tubing used on the wiring harnesses can be ordered in bulk length only. Cut off the required amount for your particular application.
Page 96 RADIATOR and COOLING SYSTEM Reference Platform Support With Automatic Transmission Adhesive This Side Loctite 592 From Upper Port on Water Pump (Diesel) Loctite 592 Radiator Hoses for the Suzuki 970 are shown on the following page. All components shown are used with the Suzuki K6A, 970, and Perkins Diesel engines unless otherwise noted in the parts list shown on the following page.
Page 97 RADIATOR and COOLING SYSTEM Use Loctite Reference Radiator With Suzuki 970 (Model 898671) Use Loctite Use Loctite Ref. Part Ref. Part Description Req’d Description Req’d 300646 Screw, 1/4-20 x 3/4 ... . 452398 Screw, M10-1.50 x 20 (8.8) .
Page 98 No. 888042 Engine Use Loctite 242 Front Of Vehicle On These Items Engine ALTERNATOR WIRING HYDR PUMP STRNG CRNKSHFT Engine Belt Diagram Models 898627 & 898628 MODEL 898627 894588, 894507 MODEL 898628 Ref. Part Ref. Part Description Description Req’d Req’d 103867 Washer, 3/8 .
Page 99 ALTERNATOR, ENGINE BELTS, PULLEYS and BRACKETS (SUZUKI 970) Reference Power Reference Steering Pump Part Alternator No. 892534 Part No. Reference 31400-60C11 Governor Part No. 894080 Reference Hydraulic Pump Part No. 888042 Engine Front Of Vehicle Engine HYDR PUMP ALTERNATOR WIRING WATER PUMP Use Loctite 242...
Page 100 ALTERNATOR, ENGINE BELTS, PULLEYS and BRACKETS (DIESEL) Reference Fan Switch Tube Part No. 894348 Reference (With Radiator) Throttle Bracket Part No. 894591 Reference Alternator Part No. 893633 Shown For Reference Only Existing Hardware Reference Pwr Strng Pump Part No. 892534 Reference Hydraulic Pump Part No.
Page 101 GOVERNOR (SUZUKI K6A and 970) Jam Nut Use Teflon Tape, Permatex #2 Sealant or Equivalent. Torque to 95 ¦10 in. lbs. Govenor Nut Adjust Governor Nut and Loctite 271 Secure With Jam Nut Allowing .006” (.152 mm) Sideplay For Lever. Torque to 96¦24 in.
Page 102 DRIVE SHAFT, CLUTCH and TRANSMISSION SHIFTER LINKAGE (PERKINS DIESEL and SUZUKI 970) Front Of Vehicle Reference Shift Lever Case Apply Loctite 222 Reference Right Engine Mount (970 Suzuki) Apply Loctite 242 Reference Air Cleaner Brckt. (Perkins Diesel) Reference Transmission With Perkins Diesel Only Reference...
Page 103 DRIVE SHAFT, CLUTCH and TRANSMISSION SHIFTER LINKAGE (PERKINS DIESEL and SUZUKI 970) Ref. Part Ref. Part Description Req’d Description Req’d 103867 Washer, 5/16 ....894645 Ring, pressure plate (Perkins) 306325 Lockwasher, 5/16 .
Page 104 ENGINE and TRANSMISSION MOUNTS (SUZUKI K6A and 970) Loc-tite 242 With 970 Model 898662 With 970 Model 898662 Loc-tite 242 TO Engine Use Loc-tite 242 Reference Frame All components are used with both the Suzuki K6A & 970 engines unless otherwise noted in the parts list P893972, P893657, P893595 shown below.
Page 105 ENGINE and TRANSMISSION MOUNTS (DIESEL) Loctite 242 Front Of Vehicle Loctite 242 Reference Frame 893594, 894198, 894533 Ref. Part Ref. Part Description Description Req’d Req’d 120177 Lockwasher, 3/8 ....843760 Mount, hydraulic pump .
Page 106 74766 Decal, turf RH ....845234 Decal, ground speed (diesel) . . . 74764 Decal, Cushman-Textron ..Not illustrated...
Page 107 CAMSHAFT and COMPONENTS (SUZUKI K6A) Front Of Vehicle...
Page 108 CAMSHAFT and COMPONENTS (SUZUKI K6A) Ref. Part Description Notes Req’d 4120030 Camshaft, intake ......4120031 Camshaft, exhaust .
Page 109 CAM CHAIN (SUZUKI K6A) Front Of Vehicle...
Page 110 CAM CHAIN (SUZUKI K6A) Ref. Part Description Notes Req’d 4120037 Chain, timing ....... 4120038 Guide, chain .
Page 111 CARBURETOR and INTAKE MANIFOLD (SUZUKI K6A) Front Of Vehicle Water Inlet Pipe...
Page 112 CARBURETOR and INTAKE MANIFOLD (SUZUKI K6A) Ref. Part Description Notes Req’d 4120045 Manifold, intake ......4119959 Gasket .
Page 113 BREATHER HOSE (SUZUKI K6A) Front Of Vehicle Intake Manifold Ref. Part Description Notes Req’d 4120054 Hose, breather ......2702484 Clip .
Page 114 CARBURETOR (SUZUKI K6A) Front Of Vehicle All components are used with both the manual and the automatic transmission unless otherwise noted in the parts list shown below. Ref. Part Ref. Part Description Req’d Description Req’d 2700623 Carburetor 13275-63 CT 0 Screw, throttle adjustment (automatic transmission) .
Page 115 OIL PUMP (SUZUKI K6A) Front Of Vehicle Ref. Part Description Notes Req’d 4120068 Pump, oil ........4120069 Rotor set .
Page 116 GEAR SHIFT FORK (MANUAL TRANSMISSION) (SUZUKI K6A) Front Of Vehicle...
Page 117 GEAR SHIFT FORK (MANUAL TRANSMISSION) (SUZUKI K6A) Ref. Part Description Notes Req’d 2702618 Fork, low speed gear shift ....2702619 Fork, high speed gear shift .
Page 118 TRANSMISSION (MANUAL) (SUZUKI K6A) Front Of Vehicle...
Page 119 TRANSMISSION (MANUAL) (SUZUKI K6A) Ref. Part Description Notes Req’d 2702556 Shaft, T/M input ......2702557 Bearing .
Page 120 CLUTCH and DRIVESHAFT (SUZUKI K6A) Front Of Vehicle 14 13 The Two (2) Tubing Clamps (Ref. No. 19) Are Used to Help Secure the Shifter Cables...
Page 121 CLUTCH and DRIVESHAFT (SUZUKI K6A) Ref. Part Description Notes Req’d 2701321.7 Driveshaft, complete ......548482 Plug, expansion .
Page 122 AUTOMATIC TRANSMISSION (SUZUKI K6A) Front Of Vehicle Ref. Ref. Part Part Description Description Req’d Req’d 2702750 Case, transmission ... 2702689 Nut ......2702751 Breather .
Page 123 AUTOMATIC TRANSMISSION PAN, DIPSTICK and GASKETS (SUZUKI K6A) Front Of Vehicle Ref. Part Part Ref. Description Description Req’d Req’d 2702806 Pan, transmission oil ..2702475 Bolt ......2702807 Bolt .
Page 124 TRANSMISSION TUBES, OIL PUMP, SOLENOIDS and SHIFT SWITCH (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Oil Cooler Ref. Part Ref. Part Description Description Req’d Req’d 2702843 Pipe assembly, oil ... . 2702823 O-ring .
Page 125 CAMSHAFT & COMPONENTS (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 12710-77314 Camshaft ....09159-07002 Nut ....09283-32040 Seal, camshaft .
Page 126 TIMING BELT & TIMING COVER (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 11360-78100 Cover, inside ... . 01500-12253 Bolt ....11391-78113 Cover, outside .
Page 127 CARBURETOR & INTAKE MANIFOLD (SUZUKI 970) No Hose, Just Plug With Clamp Front Of Vehicle Also See Item No. 17 For a Breakdown of the Carburetor Ref. Part Ref. Part Description Description Req’d Req’d 13110-85 X 57 Manifold, intake ..09492-47006 Jet, pilot (#47.5) .
Page 128 PCV VALVE, EMISSIONS & EXHAUST MANIFOLD (SUZUKI 970) Distribt Carburtor Air Cleaer Head Cover Ref. Part Ref. Part Description Req’d Description Req’d 09355-13207-600 Hose ..As Req’d. 14120-85220 Cover, upper ... . 09401-20301 Clip .
Page 129 OIL PUMP and WATER PUMP (SUZUKI 970) For Thermostat and Housing, See Radiator and Cooling System, Pages 100-101 Reference Intake Manifold Ref. Part Ref. Part Description Req’d Description Req’d 16100-73004 Pump, oil ....01550-06403 Bolt .
Page 130 TRANSMISSION INPUT SHAFT and CLUTCH ASSEMBLY (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d 2702769 Shaft set, input ....2702773 Clutch assembly, direct .
Page 131 TRANSMISSION PLANETARY GEARS (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 2702777 Gear, front planetary ring ..2702784 Gear, rear planetary ..2702778 Bearing set, #3 thrust .
Page 132 OUTPUT SHAFT (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 2702790 Output shaft ....2702793 Ring, speedometer exciter .
Page 133 PARKING BRAKE (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 2702796 Parking pawl set ....2702494 Nut ..... . . 2701921 Bolt .
Page 134 BRAKE BAND (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 2702800 Band set, 2nd brake ... 2702804 Cover set, 2nd brake piston ..4120109 Piston AY, 2nd brake .
Page 135 TRANSMISSION VALVE (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle 20 20...
Page 136 TRANSMISSION VALVE (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Ref. Part Ref. Part Description Description Req’d 26500-60HH2 Body assembly 2nd brake position ..transmission valve ..2702830 Piston set, B1 ACC .
Page 137 STARTER (AUTOMATIC TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 2702906 Motor assembly, starting ..2702900 Switch assembly ... . 2702907 Yoke assembly .
Page 138 DISTRIBUTOR (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 33100-51 F 11 Distributor, complete ..33180-62 D 10 Breaker assembly ..33321-50 F 50 Cap, distributor .
Page 139 WATER PUMP (SUZUKI K6A) Front Of Vehicle Ref. Part Req’d Notes Description 4120074 Pump, water ....... . . 4119965 O--ring .
Page 140 WATER HOSE (SUZUKI K6A) Ref. Part Description Notes Req’d 4120076 Cap, water thermostat ..... . . 2702540 Union, air vent .
Page 141 EXHAUST MANIFOLD (SUZUKI K6A) Front Of Vehicle Ref. Part Description Notes Req’d 1 1411--67H00 Exhaust manifold ......2 14118--70650 Bolt .
Page 142 FUEL PUMP (SUZUKI K6A) Front Of Vehicle Delivery Pipe Part Ref. Description Notes Req’d 2701897 Fuel pump assembly ......2701898 Fuel filter .
Page 143: Delivery Pipe (Suzuki K6A)
DELIVERY PIPE (SUZUKI K6A) Front Of Vehicle Ref. Part Description Notes Req’d 4120067 Delivery pipe ....... 2702486 Bolt .
Page 144 STARTER (MANUAL TRANSMISSION) (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 2702893 Motor assembly, starting 2702900 Switch assembly ..2702894 Yoke assembly ..2702901 Bolt .
Page 145 GENERATOR (SUZUKI K6A) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 4120119 Generator assembly ... 4119616 Brush set ....4120120 Pulley .
Page 146 TRANSMISSION CASE (MANUAL) (SUZUKI K6A) Front Of Vehicle...
Page 147 TRANSMISSION CASE (MANUAL) (SUZUKI K6A) Ref. Part Description Notes Req’d 4120094 Case, transmission ......2702658 Pin, 9 x 16 .
Page 148 ENGINE GASKETS (SUZUKI K6A) Front Of Vehicle...
Page 149 ENGINE GASKETS (SUZUKI K6A) Ref. Part Description Notes Req’d 4119954 Gasket set, engine ......4119957 Gasket, cylinder head .
Page 150 CYLINDER HEAD and COMPONENTS (SUZUKI K6A) Front Of Vehicle...
Page 151 CYLINDER HEAD and COMPONENTS (SUZUKI K6A) Ref. Part Description Notes Req’d 4119962 Head, cylinder ......4119963 Guide, valve .
Page 152 CYLINDER BLOCK and COMPONENTS (SUZUKI K6A) Front Of Vehicle...
Page 153 CYLINDER BLOCK and COMPONENTS (SUZUKI K6A) Ref. Part Description Notes Req’d 4119974 Block, cylinder ......4119956 Bolt, crankcase .
Page 154 OIL PAN and DIPSTICK (SUZUKI K6A) Front Of Vehicle...
Page 155 OIL PAN and DIPSTICK (SUZUKI K6A) Ref. Part Description Notes Req’d 4120011 Pan, oil ........4120012 Bolt (6 x 16) .
Page 156 CRANKSHAFT, FLYWHEEL and PISTONS (SUZUKI K6A) Front Of Vehicle...
Page 157 CRANKSHAFT, FLYWHEEL and PISTONS (SUZUKI K6A) Ref. Part Description Notes Req’d 4119978 Ring set, piston ......Standard 4119979 Ring set, piston...
Page 158 ENGINE GASKETS (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 11401-85893 Gasket set, complete ..11229-73000 Gasket, cylndr. block plate 1 11141-75120 Gasket, head ... 11399-73010 Gasket, timing belt cover 11189-73004...
Page 159 CYLINDER HEAD and COMPONENTS (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 11110-80002 Head, cylinder ... 11180-82010 Grommet, head cover ..11115-82000-001 Guide, valve .
Page 160 CYLINDER BLOCK, OIL PAN and GASKET (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 11200-80001 Block, cylinder ... 11311-79100 Plate, clutch hsng. upper 09241-30009 Plug (OD:30) .
Page 161 CRANKSHAFT, FLYWHEEL and PISTONS (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 12140-75112 Ring, piston (standard) . . . 12300-73812-075 Bearing set, crnkshft. 12300-73812-100 Bearing set, crnkshft. 12140-75112-025 Ring, piston ..12300-73830 Bearing set, crank thrust 12140-75112-050 Ring, piston .
Page 162: Filter
INPUT SHAFT and GEARS (MANUAL TRANSMISSION) (SUZUKI 970 and PERKINS DIESEL) Front Of Vehicle 48 49 Ref. Part Ref. Part Description Req’d Description Req’d 24110-80410 Shaft, input ... . . 09262-20073 Bearing, rear .
Page 163 TRANSMISSION CASE (SUZUKI 970 and PERKINS DIESEL) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 24700-85200 Case, transmission ..09250-10006 Plug, locating ... . 04211-13149 .
Page 164 GEAR SHIFT FORK (SUZUKI 970 and PERKINS DIESEL) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 25121-85051 Case, gear shift lever ..25546-60 C 01 Spring ....04221-06129 Pin .
Page 165 STARTER MOTOR (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Description Req’d Req’d 31100-79 X 50 Motor, starting ... 31311-51 A 10 Armature ....31152-51 A 10 Bushing .
Page 166 ALTERNATOR (SUZUKI 970) Front Of Vehicle Ref. Part Ref. Part Description Req’d Description Req’d 31400-60 C 11 Generator (alternator) ..32500-60 C 11 Regulator ....31771-82 C 20 Pulley .
Page 167 DISTRIBUTOR (SUZUKI 970) Only 1 Plug Wire Is Shown. There Are 4 Wires In The Set. Mounts To Control Panel Ref. Part Ref. Part Description Description Req’d Req’d 33100-85750 Distributor ....33268-72010 .
Page 168: Mechanical Pto
MECHANICAL PTO (SUZUKI 970 and PERKINS DIESEL) The parts breakdown illustration was not available at the time of this printing. The isometric view of the transmission shown at the right references the location of the PTO housing. Please use the illustrations shown below for individual PTO parts.
Page 169 MECHANICAL PTO (SUZUKI 970 and PERKINS DIESEL) Ref. Part Ref. Part Description Req’d Description Req’d 120166 Lockwasher, 1/2 ....817397 Arm, PTO shifter ....181027 Bearing, ball (mm 20 52 15 “OP”) 1 844181 Housing, PTO .
Page 170 TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given. Note the minimum grade for the U.S. standard bolt is grade 5. U.S. Standard Hardware Shank Size (Diameter in inches, fine or coarse thread) Grade 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1/8...
Page 171 SERVICE DATE SERVICE DONE INITIAL...
Page 172 WIRING DIAGRAM SUZUKI K6A TURF TRUCKSTER LEFT INDUSTRIAL TAILLIGHT 892676 INDUSTRIAL TAILLIGHT HARNESS 892676 BL/B BL/B RIGHT INDUSTRIAL TAILLIGHT 892676 DISTRIBUTOR 33100-51F10 ALTERNATOR COIL 893633 33410-50F20 BL/B CARB BL/B BL/B TURF TAILLIGHT HARNESS 894313 TURF TAILLIGHT 893602 START SOLENOID TEMP SENDER OR/B 889673 843857...
Page 173: Reservoir
WIRING DIAGRAM SUZUKI K6A (con’t.) TURN SIGNAL SWITCH 894288 TAILLIGHT ADAPTER FLASHER 825501 LEFT TURN SIGNAL GY/B BL/B OR/B LEFT HEADLIGHT 837303 OR/B W/BL RIGHT HEADLIGHT 837303 W/OR BL/B HEADLIGHT SWITCH RIGHT TURN 843581 SIGNAL TRAILER BRAKE CONTROLLER OR/B STOP LIGHT 893562 0R/B HARNESS 894597...
Page 174: Automatic Transmission
WIRING DIAGRAM SUZUKI K6A TURF TRUCKSTER with AUTOMATIC TRANSMISSION (con’t.) DISTRIBUTOR 33100-51F11 COIL 33410-50F20 LEFT INDUSTRIAL TAILLIGHT 892676 STARTER START SOLENOID 31100-70D40 879945 2700799 W/BR SWITCH NUETRAL 17680-50F70 START SWITCH W/OR 20 AMP W/BR RIGHT INDUSTRIAL FUSE TAILLIGHT 892676 W/OR HARNESS 894560 TURF TAILLIGHT...
Page 175 WIRING DIAGRAM SUZUKI K6A TURF TRUCKSTER with AUTOMATIC TRANSMISSION (con’t.) TURN SIGNAL SWITCH 894288 TAILLIGHT ADAPTER FLASHER INDUSTRIAL TAILLIGHT 825501 HARNESS 894314 LEFT BL/B TURN SIGNAL GY/B 894855 BL/B BL/B LEFT OR/B HEADLIGHT 837303 OR/B RIGHT BL/B HEADLIGHT W/OR 837303 HEADLIGHT SWITCH RIGHT BL/B...
Page 176 WIRING SCHEMATIC SUZUKI K6A TURF TRUCKSTER IGNITION SWITCH CLUTCH FUEL SWITCH STARTER PUMP SOLENOID IGNITION COIL POWER ALT. SERVICE PARK POINT TEMP BRAKE BRAKE SENDER RESV. SENDER CARB SOL. COOLANT WIPER HEATER FUEL OVERHEAT PRESS. MOTOR POWER SWITCH DISTRIBUTOR SENDER ALARM SENDER SWITCH...
Page 177 WIRING SCHEMATIC SUZUKI K6A TURF TRUCKSTER (con’t.) HEADLIGHT SWITCH FLASHER TURN BRAKE HORN SIGNAL CONTROLLER SWITCH BRAKE LIGHT LH FR SWITCH TURN RH FR TURN HORN SWITCH HEAD TAIL TAIL STOP LIGHT TRAILER LIGHT BRAKE HEAD DASH PANEL RECEPTACLE LIGHT TURN SIGNAL SWITCH SCHEMATIC FLASHER...
Page 178: With Automatic Transmission
WIRING SCHEMATIC SUZUKI K6A TURF TRUCKSTER WITH AUTOMATIC TRANSMISSION SPARE IDLE UP IDLE UP CONTROLLER IDLE UP SHIFT SPEED THROTTLE SWIFT VACUUM SOL. SENSOR POSITION SWITCH SWITCH VALVE D RANGE VACUUM VACUUM SWITCH VALVE AUTO TRANSMISSION CONTROLLER VALVE FUEL CARB NOISE CUTOFF SOL.
Page 179 WIRING SCHEMATIC SUZUKI K6A TURF TRUCKSTER WITH AUTOMATIC TRANSMISSION (con’t.) HEADLIGHT SWITCH SCHEMATIC HIGH HIGH HIGH BEAM BEAM BEAM BEAM BEAM BEAM DASH DASH DASH TAIL TAIL TAIL LOW BEAM HIGH BEAM HEADLIGHT SWITCH FLASHER TURN BRAKE HORN SIGNAL CONTROLLER SWITCH BRAKE LIGHT...
Page 180 WIRING DIAGRAM SUZUKI 970 TURF TRUCKSTER Left Industrial Taillight 892676 Industrial Taillight Harness 892676 BL/B BL/B Right Industrial Taillight 892676 Distributor Alternator 33100-85750 31400-60C11 Coil 33410-85010 BL/B BL/B BL/B Turf Taillight Turf Taillight Harness 894313 893602 Start Solenoid Temp Sender OR/B 889673 843857...
Page 181 WIRING DIAGRAM SUZUKI 970 TURF TRUCKSTER (con’t.) Turn Signal Switch 894288 Taillight Adapter Flasher 825501 Left Turn GY/B Signal BL/B OR/B Left Headlight 837303 OR/B Right Headlight W/BL 837303 W/OR BL/B Headlight Switch Right Turn 843581 Signal Trailer Brake Cab Stop Controller OR/B Light...
Page 182 WIRING SCHEMATIC SUZUKI 970 TURF TRUCKSTER Ignition Switch Clutch Fuel Starter Switch Pump Solenoid Ignition Coil Power ALT. Service Park Temp Point Brake Brake Sender Resv. Sender Carb Sol. Coolant Wiper Heater Fuel Press. Overheat Power Distributor Motor Switch Sender Sender Alarm Switch...
Page 183 WIRING SCHEMATIC SUZUKI 970 TURF TRUCKSTER (con’t.) Headlight Switch Flasher Turn Brake Horn Signal Controller Switch Brake Light LH FR RH FR Switch Turn Turn Horn Switch Head Light Trailer Stop Tail Tail Brake Light Head Dash Panel Receptacle Light TURN SIGNAL SWITCH SCHEMATIC Flasher...
Page 184 WIRING DIAGRAM DIESEL TURF TRUCKSTER Left Industrial Taillight 892676 Industrial Taillight Harness 892676 BL/B BL/B Right Industrial Taillight 892676 Engine Harness 894637 Alternator 893633 BL/B BL/B BL/B Turf Taillight Fuse Harness 894313 Turf Taillight Fan Switch 893602 17680-50F70 FUSE Start Temp Solenoid Sender...
Page 185 WIRING DIAGRAM DIESEL TURF TRUCKSTER (con’t.) Turn Signal Switch 894288 Taillight Adapter Flasher 825501 Left Turn Signal GY/B BL/B OR/B Left Headlight 837303 OR/B Right Headlight W/BL 837303 W/OR BL/B Headlight Switch Right Turn 843581 Signal Trailer Brake Cab Stop Controller OR/B Light...
Page 186 WIRING SCHEMATIC DIESEL TURF TRUCKSTER Ignition Switch Clutch Starter Switch Solenoid Fuel Shutoff Relay Power Service Park Temp Point Brake Brake Alt. Sender Pre-Heat Resv. Sender Fuel Relay Pump Coolant Wiper Heater Fuel Press. Overheat Motor Power Switch Sender Sender Switch Alarm Power...
Page 187 WIRING SCHEMATIC DIESEL TURF TRUCKSTER (con’t.) Headlight Switch Flasher Turn Brake Signal Horn Controller Switch Brake Light LH FR RH FR Switch Turn Turn Horn Switch Stop Trailer Brake Tail Tail Head Light Head Receptacle Flasher light Light TURN SIGNAL SWITCH SCHEMATIC Flasher Flasher STOP...
Page 188 NOTES...
Page 189 Cushman Products P.O. Box 388 Augusta, Georgia 30903--0388 USA Inside USA Phone: 1--800--241--5855, FAX: 1--800--448--8124 Outside USA Phone: 010--1--706--798--4311, FAX: 010--1--706--771--4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E--Z--GO Division of Textron Inc.

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Cushman 898627 Parts & Maintenance Manual

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