FULTON Endura+ Series Installation And Operation Manual page 79

Condensing hydronic boilers
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SECTION 4
EDRP-IOM-2019-0212
PROBLEM
Main flame fails
Boiler fails while
modulating
Poor combustion
Manual Reset limit device
trips
Power outage to the boiler
room
Gas Pressure alarm is
annunciated
High water temp alarm is
annunciated
Burner harmonic or
resonance
Questions? Please Contact Your Local Manufacturer's Representative
CAUSE
Ignition issue
Gas valve not set properly
Flame detector failure
Insufficient Gas Supply
Gas Filter Blocked
Air supply blocked
Gas valve not set properly
Air supply blocked (direct vent only)
Gas valve not set properly
Manual Reset Limits include: Flame safeguard, high
or low gas pressure, high temperature limit
Entire boiler system is disabled and de-energized.
Either insufficient gas pressure or the gas pressure
to the manifold is too high for safe and proper
operation of the boiler. This shuts down the burner.
When gas pressure is restored, the annunciated
alarm will remain on and the boiler will remain
locked out until the gas pressure switch is manually
reset.
Boiler water has exceeded both the operating and
high-limit temperature. When the water temperature
falls below the high-limit temperature, the boiler will
remain locked out until the controller is manually
reset.
Improper combustion parameters or fouled filter or
burner.
MAINTENANCE
CHECK
1. Visually verify spark.
2. Replace igniter or transformer, as needed.
Verify the last elbow gas pressure matches the start
up report.
1. Visually verify the flame through the sight glass.
2. Remove flame detector and visually verify the
flame through the scanner tube.
3. Verify the flame detector eye is not dirty.
4. Replace scanner.
1. Verify the manual shut-off valves are open,
allowing gas flow through the gas train.
2. Adjust incoming gas pressure to match the start
up report.
Replace gas filter.
Verify venting is not obstructed and filter is not
plugged.
Verify the last elbow matches the start up report.
Verify venting is not obstructed.
Adjust gas valve settings.
DO NOT reset without determining and correcting
the cause.
When power has returned, the boiler will have to be
manually reset, as it will be in the lockout position
Locate cause and correct. In the event of a high
gas manifold pressure condition, qualified service
personnel must correct the problem before
restarting the boiler.
Locate cause and correct. Once the control is reset,
the sequence returns to normal operation provided
that the other limits are satisfied.
1. Inspect air filter, replace if dirty.
2. Inspect burner, clean according to maintenance
instructions if dirty.
3. Verify combustion at all operating points.
4. Proceed to resonator adjustment ONLY AFTER
verifying he above. Consult factory for resonator
adjustment.
4-11

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