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Endura EDR-1500
FULTON Endura EDR-1500 Manuals
Manuals and User Guides for FULTON Endura EDR-1500. We have
3
FULTON Endura EDR-1500 manuals available for free PDF download: Nstallation, Operation And Maintenance Manual, Installation And Operation Manual
FULTON Endura EDR-1500 Nstallation, Operation And Maintenance Manual (196 pages)
Condensing Hydronic Boilers 750,000 - 2,000,000 BTU/HR Featuring PURE Control
Brand:
FULTON
| Category:
Boiler
| Size: 22.48 MB
Table of Contents
Table of Contents
129
Introduction
131
Overview
132
Warnings & Cautions
132
Disclaimers and Local Codes
132
Installation
133
Product Overview
134
Placement & Rigging
135
Clearances and Serviceability
135
Install Boiler Trim
137
Install Water Piping
138
Meet Water Chemistry Requirements
139
Prevent Oxygen Contamination
140
Eliminate System Air
141
Fill the Boiler with Water
141
Install Gas Piping
141
Components Requiring Ventilation to the Outdoors
142
Install Condensate Drain
143
Single Boiler Drain Trap
143
Multiple Boilers Sharing a Common Drain Trap
143
Install Ph Neutralization Kit
146
Venting
147
Combustion Air Supply from the Boiler Room
148
Air Piped from Outside Boiler Room
148
Air Filter
149
Exhaust Venting
149
Common Venting Layouts for Endura
150
Venting Terminations
151
Wall Thimble Installation
152
Horizontal Vent Termination
155
Removing an Existing Boiler
155
Electrical Connections
156
Assembly of Fulton Multi-Skid Systems
157
Operation
161
Perform Pre-Start-Up Inspection
162
Fill and Purge the System
162
Commission the Boiler
163
System Design and Boiler Operation
163
Commission the Boiler: Dungs Zero Governing Gas Valve
163
Turndown
166
SOLA Hydronic Controller for Endura
167
Status Summary Screen
167
Central Heat Operation Screen
167
Central Heat Operation - Firing Rate Screen
168
Central Heat Operation - Setpoint Screen
169
Central Heat Configuration - Setpoint Screen
169
Central Heat Configuration - Modulation Screen
169
Changing High Limit Setpoint and Verifying Change
170
Reviewing Statistics
172
Accessing Lockout History
173
Sola Diagnostics
175
Perform Test of Low Water Cut off
176
Perform Test of Limit Controls
177
Perform Test of Low Gas Pressure Switch
177
Perform Test of High Gas Pressure Switch
177
General Operation of the Boiler
177
Maintenance
179
General
180
Daily Maintenance and Inspection Schedule
180
Weekly Maintenance and Inspection Schedule
180
Monthly Maintenance and Inspection Schedule
180
Procedure for Cleaning the Air Inlet Filter
181
Annual Maintenance and Inspection Schedule
181
Removing and Cleaning Burner Assembly
182
After All Repairs and Maintenance
183
Troubleshooting
183
Warranty & Parts
187
Standard Warranty for Fulton Endura Hydronic Boilers
189
Parts
191
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FULTON Endura EDR-1500 Installation And Operation Manual (92 pages)
Condensing Hydronic Boilers 750,000 - 2,000,000 BTU/HR
Brand:
FULTON
| Category:
Boiler
| Size: 11.76 MB
Table of Contents
Table of Contents
3
Introduction
5
Overview
6
Warnings & Cautions
6
Disclaimers and Local Codes
6
Installation
7
Product Overview
8
Placement & Rigging
9
Clearances and Serviceability
11
Install Boiler Trim
11
Install Water Piping
12
Variable Primary Piping Arrangement
13
Primary-Secondary Piping Arrangement
16
Meet Water Chemistry Requirements
16
Prevent Oxygen Contamination
17
Eliminate System Air
18
Fill the Boiler with Water
18
Gas Supply Piping
18
Inlet Gas Pressure
19
Gas Pressure Requirements
19
Line Gas Pressure Regulation
19
Components Requiring Ventilation to the Outdoors
22
Install Condensate Drain Trap
22
Single Boiler Drain Trap
22
Multiple Boilers Sharing a Common Drain Trap
22
Install Ph Neutralization Kit
25
Venting Requirements
27
Combustion Air Intake
28
Combustion Air Supply from the Boiler Room
29
Air Piped from Outside Boiler Room
30
Air Filter
31
Exhaust Venting
31
Common Venting Layouts for Endura
34
Venting Terminations
38
Wall Thimble Installation
38
Roof Vent Termination
38
Side Wall Vent Termination
38
Removing an Existing Boiler
39
Assembly of Fulton Multi-Skid Systems
40
Electrical Connections and Devices
41
Junction Box Locations for Field Wiring
46
Electrical and Controls Options
46
Operation
49
Perform Pre-Start-Up Inspection
50
Fill and Purge the System
50
Commission the Boiler
51
System Design and Boiler Operation
51
Turndown
55
SOLA Hydronic Controller - General Operation
56
Status Summary Screen
56
Central Heat Operation Screen
56
Central Heat Operation - Setpoint Screen
58
Central Heat Configuration - Setpoint Screen
58
Central Heat Configuration - Modulation Screen
59
Changing High Limit Setpoint and Verifying Change
59
Reviewing Statistics
61
Accessing Lockout History
62
Sola Diagnostics
64
Lead/Lag Integrated Sequencing
65
Domestic Hot Water (Dhw) Temperature Sensor
69
Remote 4-20 Ma Signal for Setpoint
70
Supply Header Temperature Sensor
71
Outdoor Air Temperature Sensor
72
Stack Limit
75
Dedicated Boiler Pump
75
Motorized Isolation Valve Set up
76
Enabling Burner Fire Rate Output
77
System Pump Enable/Disable Signal
77
Perform Test of Low Water Cut off
79
Perform Test of Limit Controls
79
Perform Test of Low Gas Pressure Switch
79
Perform Test of High Gas Pressure Switch
79
General Operation of the Boiler
79
Maintenance
81
General
82
Daily Inspection Schedule
82
Weekly Maintenance Schedule
82
Monthly Maintenance Schedule
82
Procedure for Inspecting the Air Inlet Filter
83
Annual Maintenance Schedule
83
Replacing Gas Valve Internal Filter
84
Removing and Cleaning Burner Assembly
85
Verification of Ignition Gap
86
After All Repairs and Maintenance
87
Troubleshooting
90
FULTON Endura EDR-1500 Installation And Operation Manual (68 pages)
Endura Series (EDR) Condensing Hydronic Boilers 1,000,000 - 2,000,000 BTU/HR
Brand:
FULTON
| Category:
Boiler
| Size: 2.47 MB
Table of Contents
Operation Manual
1
Table of Contents
3
Introduction
5
Overview
6
Warnings & Cautions
6
Disclaimers and Local Codes
6
Installation
7
Product Overview
8
Placement & Rigging
9
Clearances and Serviceability
9
Install Boiler Trim
11
Install Water Piping
12
Meet Water Chemistry Requirements
13
Prevent Oxygen Contamination
14
Eliminate System Air
15
Fill the Boiler with Water
15
Install Gas Piping
15
Components Requiring Ventilation to the Outdoors
16
Install Condensate Drain
17
Single Boiler Drain Trap
17
Multiple Boilers Sharing a Common Drain Trap
17
Install Ph Neutralization Kit
20
Venting
21
Combustion Air Supply from the Boiler Room
22
Air Piped from Outside Boiler Room
22
Air Filter
23
Exhaust Venting
23
Common Venting Layouts for Endura
24
Venting Terminations
25
Wall Thimble Installation
26
Horizontal Vent Termination
29
Removing an Existing Boiler
29
Electrical Connections
30
Assembly of Fulton Multi-Skid Systems
31
Operation
35
Perform Pre-Start-Up Inspection
36
Fill and Purge the System
36
Commission the Boiler
37
System Design and Boiler Operation
37
Commission the Boiler: Dungs Zero Governing Gas Valve
37
Turndown
40
SOLA Hydronic Controller for Endura
41
Status Summary Screen
41
Central Heat Operation Screen
41
Central Heat Operation - Firing Rate Screen
42
Central Heat Operation - Setpoint Screen
43
Central Heat Configuration - Setpoint Screen
43
Central Heat Configuration - Modulation Screen
43
Changing High Limit Setpoint and Verifying Change
44
Section 3 Operation
45
Reviewing Statistics
46
Accessing Lockout History
47
Sola Diagnostics
49
Perform Test of Low Water Cut off
50
Perform Test of Limit Controls
51
Perform Test of Low Gas Pressure Switch
51
Perform Test of High Gas Pressure Switch
51
General Operation of the Boiler
51
Maintenance
53
General
54
Daily Maintenance and Inspection Schedule
54
Weekly Maintenance and Inspection Schedule
54
Monthly Maintenance and Inspection Schedule
54
Procedure for Cleaning the Air Inlet Filter
55
Annual Maintenance and Inspection Schedule
55
Removing and Cleaning Burner Assembly
56
After All Repairs and Maintenance
57
Troubleshooting
57
Section 4 Maintenance
59
Warranty & Parts
61
Standard Warranty for Fulton Endura Hydronic Boilers
63
Parts
65
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