Table of Contents
Advertisement
EDRP-IOM-2019-0212
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Product Overview ................................................................................................. 2-2
Massachusetts Installations ................................................................................. 2-2
Placement & Rigging ........................................................................................... 2-3
Clearances and Serviceability .............................................................................. 2-5
Install Boiler Trim ................................................................................................. 2-5
Install Water Piping .............................................................................................. 2-6
VARIABLE PRIMARY PIPING ARRANGEMENT ............................................................................2-7
PRIMARY-SECONDARY PIPING ARRANGEMENT ......................................................................2-10
Meet Water Chemistry Requirements ................................................................ 2-11
Fill the Boiler with Water .................................................................................... 2-12
Gas Supply Piping .............................................................................................. 2-12
PREVENT OXYGEN CONTAMINATION ........................................................................................2-12
ELIMINATE SYSTEM AIR ............................................................................................................2-12
INLET GAS PRESSURE ................................................................................................................2-12
LINE GAS PRESSURE REGULATION ............................................................................................2-13
GAS PIPING INSTALLATION .......................................................................................................2-13
COMPONENTS REQUIRING VENTILATION TO THE OUTDOORS .................................................2-16
Install Condensate Drain Trap ............................................................................. 2-16
SINGLE BOILER DRAIN TRAP .....................................................................................................2-16
MULTIPLE BOILERS SHARING A COMMON DRAIN TRAP .........................................................2-19
Install pH Neutralization Kit ............................................................................... 2-21
Venting Requirements ....................................................................................... 2-21
Combustion Air Intake ....................................................................................... 2-22
COMBUSTION AIR SUPPLY FROM THE BOILER ROOM ..............................................................2-23
AIR PIPED FROM OUTSIDE BOILER ROOM ................................................................................2-24
Air Filter .............................................................................................................. 2-25
Flue Gas Exhaust Venting ................................................................................... 2-25
Common Venting Layouts for Endura+ ............................................................. 2-28
Venting Terminations ......................................................................................... 2-28
WALL THIMBLE INSTALLATION .................................................................................................2-32
ROOF VENT TERMINATION .........................................................................................................2-32
SIDE WALL VENT TERMINATION ................................................................................................2-32
Removing an Existing Boiler ............................................................................. 2-33
Assembly of Fulton Multi-Skid Systems............................................................. 2-34
Relocating the EDR+ 6000 Panel Box to Opposite Side .................................... 2-35
Electrical Connections and Devices .................................................................... 2-36
JUNCTION BOX LOCATIONS FOR FIELD WIRING .......................................................................2-40
ELECTRICAL AND CONTROLS OPTIONS .....................................................................................2-40
Questions? Please Contact Your Local Manufacturer's Representative
1-1
Perform Pre-Start-Up Inspection ......................................................................... 3-2
Fill and Purge the System..................................................................................... 3-2
Commission The Boiler ......................................................................................... 3-3
SYSTEM DESIGN AND BOILER OPERATION .................................................................................3-3
2-1
TURNDOWN .................................................................................................................................3-4
Operation Modifiers ........................................................................................... 3-4
Siemens LMV3 Control ......................................................................................... 3-4
BEFORE MODIFYING LMV PARAMETERS ....................................................................................3-6
STEPS TO ENTER PARAMETERS ...................................................................................................3-6
ADJUSTING FUEL/AIR CURVE .....................................................................................................3-6
MANUAL CONTROL (MANUAL REQUEST FOR OUTPUT) ............................................................3-8
PARAMETER BACKUP ..................................................................................................................3-9
PARAMETER RESTORE ...............................................................................................................3-10
Using the Endura+ PURE Control™ Interface .................................................... 3-12
NAVIGATION ...............................................................................................................................3-12
Endura+ PURE Control™ Menu Screen Functions ............................................. 3-14
BOILER CONTROL .......................................................................................................................3-14
LEAD/LAG ...................................................................................................................................3-16
PID CONTROL .............................................................................................................................3-17
SETPOINT ...................................................................................................................................3-19
SCHEDULING .............................................................................................................................3-20
TRENDING ..................................................................................................................................3-20
ADMIN ........................................................................................................................................3-20
Commissioning Mode ........................................................................................ 3-22
Perform Test of Limit Controls ........................................................................... 3-23
Perform Test of Low Gas Pressure Switch .......................................................... 3-23
Perform Test of High Gas Pressure Switch .......................................................... 3-23
General Operation of the Boiler ......................................................................... 3-23
General ................................................................................................................. 4-2
Daily Maintenance and Inspection Schedule ...................................................... 4-2
Weekly Maintenance and Inspection Schedule .................................................. 4-2
Monthly Maintenance and Inspection Schedule ................................................. 4-3
Replacing the Combustion Air Inlet Filter .......................................................... 4-3
Replacing or Updating the Boiler Control ........................................................... 4-3
Annual Maintenance and Inspection Schedule ................................................... 4-4
O2 Compensation Measurement .......................................................................... 4-4
Removing, Inspecting and Cleaning Burner ........................................................ 4-5
Inspecting the Pilot Ignition Assembly ................................................................ 4-7
After All Repairs and Maintenance ...................................................................... 4-7
Troubleshooting ................................................................................................. 4-10
TABLE OF CONTENTS
3-1
4-1
0-1
Hide quick links:
Advertisement
Table of Contents
